Workbench for detecting expanded raw material belt
By setting guide rods and measuring rulers on the workbench for testing expanded raw material tape and using a foot-operated rewinding mechanism and motor drive, the problem of displacement due to bending during raw material tape length measurement was solved, achieving efficient and accurate testing results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2026-03-31
AI Technical Summary
In existing technologies, when inspecting expanded raw material tape, the length measurement process is prone to displacement due to bending, resulting in low inspection efficiency and high labor costs. Uneven manual rewinding also affects the inspection accuracy.
A workbench for testing expanded raw material tape was designed. It uses a guide rod and measuring ruler aligned together, combined with a foot pedal rewinding mechanism and motor drive to achieve semi-automatic rewinding of raw material tape, ensuring the accuracy of length measurement, and avoiding misalignment between coils through a guiding mechanism.
It improves testing efficiency, reduces the time and labor intensity of manual rewinding, ensures the accuracy of raw material tape length and thickness measurement, and avoids errors caused by manual operation in traditional methods.
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Figure CN224066057U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of expansion raw material belt detection, and specifically relates to a workbench for expansion raw material belt detection. BACKGROUND
[0002] The expansion raw material belt is prepared by coating a waterproof layer on non-woven fabric, and has multiple length specifications, so that the length of the expansion raw material belt needs to be sampled and detected before leaving the factory to check whether the length is within the allowable deviation range and whether the thickness meets the requirements. However, when the length and thickness of the expansion raw material belt are detected, the raw material belt is first laid along a measuring scale to measure the length, and then multiple measuring points are uniformly selected to measure the thickness with a thickness gauge. However, the expansion raw material belt has the following problems: 1) the raw material belt is usually manually unwound and rewound, which consumes a lot of time, and in particular, the rewinding process has the problem of uneven rewinding tightness; 2) when the raw material belt is laid along the measuring scale, the raw material belt is usually longer than the measuring scale, so that the raw material belt needs to be bent several times, and the bent part is easily displaced due to uneven force or accidental contact with the laid raw material belt, so that the laid raw material belt needs to be rearranged, which is laborious and seriously affects the detection efficiency. SUMMARY
[0003] The utility model aims at overcoming the defect that the bent part is easily displaced when the length of the raw material belt is measured in the prior art, and provides a workbench for expansion raw material belt detection.
[0004] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0005] A workbench for expansion raw material belt detection, comprising a workbench table, two guide rods respectively arranged at two ends of the workbench table, a measuring scale arranged on the workbench table and located between the two guide rods, and a clamp arranged at one end of the workbench table; the start scale and the end scale of the measuring scale are respectively aligned with the corresponding guide rods.
[0006] As a further technical scheme, the clamping part of the clamp is arranged directly below the corresponding guide rod.
[0007] As a further technical scheme, at least two limiting plates are arranged on the guide rod away from the clamp, and at least two positioning scale lines are arranged on the guide rod close to the clamp.
[0008] As a further technical scheme, a foot pedal rewinding mechanism is further arranged on one side of the workbench table.
[0009] As a further technical solution, the foot-operated rewinding mechanism includes a motor, a raw material tape clamping mechanism disposed on the output shaft of the motor, a guiding mechanism disposed on one side of the raw material tape clamping mechanism, and a foot switch disposed under the workbench table, wherein the foot switch is electrically connected to the motor.
[0010] As a further technical solution, the foot-operated rewinding mechanism also includes a motor controller, which is electrically connected to the motor.
[0011] As a further technical solution, the snap-fit mechanism includes a limiting baffle fixedly mounted on the rotating output shaft, and a snap-fit component mounted on the limiting baffle, wherein the snap-fit component is interference-fitted with the roll of the expanded raw material tape.
[0012] As a further technical solution, the snap-fit component includes two snap-fit plates symmetrically arranged on the limiting baffle.
[0013] As a further technical solution, the end of the snap-fit plate away from the limiting baffle is bent inward.
[0014] As a further technical solution, the guiding mechanism includes a guiding rod and two guiding plates disposed on the guiding rod, with a raw material conveyor belt travel channel formed between the two guiding plates.
[0015] As a further technical solution, a thickness gauge is also included, and a shelf is provided on the workbench, on which the thickness gauge is placed.
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0017] 1. This utility model has a clamp at one end of the workbench and guide rods at both ends, and the guide rods are aligned with the end scale of the measuring ruler. In this way, when measuring the length, the PTFE tape can be wrapped around the two guide rods, thereby avoiding the displacement of the bending part due to uneven force or accidental contact, as in the traditional technology.
[0018] 2. This utility model is equipped with a foot-operated rewinding mechanism on the workbench. The hands and feet work together in conjunction with the motor to achieve semi-automatic rewinding of raw material tape. This not only improves the rewinding efficiency, but also solves the problem of uneven tension of each loop of raw material tape caused by manual rewinding. Attached Figure Description
[0019] Figure 1 This is a perspective view of one embodiment of the present utility model;
[0020] Figure 2 This is a schematic diagram of the structure of one embodiment of the present invention (with expanded raw material belt).
[0021] In the diagram: 1. Workbench, 2. Guide rod, 3. Measuring ruler, 4. Fixture, 5. Limiting plate, 6. Positioning scale line, 7. Foot pedal rewinding mechanism, 8. Motor, 9. PTFE tape clamping mechanism, 10. Guiding mechanism, 11. Foot switch, 12. Rotary output shaft, 13. Limiting baffle, 14. Clamping component, 15. Clamping plate, 16. Guiding rod, 17. Guiding plate, 18. Shelf, 19. Thickness gauge, 20. Expanded PTFE tape. Detailed Implementation
[0022] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0023] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0025] The present invention will be further described in detail below with reference to the accompanying drawings.
[0026] Figure 1 This invention illustrates an embodiment of a workbench for testing expanded raw material strips, comprising a workbench 1, two guide rods 2 respectively disposed at both ends of the workbench 1, a measuring ruler 3 disposed on the workbench 1 and located between the two guide rods 2, and a clamp 4 disposed at one end of the workbench 1; the starting and ending scales of the measuring ruler 3 are aligned with the corresponding guide rods 2.
[0027] As one embodiment of the workbench for testing expanded raw material tape according to this utility model, the two ends of the measuring ruler 3 are fixed to the workbench table 1 by clamps. In addition, the measuring ruler 3 can also be fixed to the workbench table by adhesive material, and it is not limited to clamps; any material that can fix it to the workbench table is acceptable.
[0028] As an embodiment of the workbench for testing expanded raw material strips according to this utility model, the clamping part of the clamp 4 is located directly below the corresponding guide rod 2.
[0029] As an embodiment of the workbench for testing expanded raw material strips according to this utility model, the vertical distance between the guide rod 2 and the measuring ruler 3 is less than or equal to 10cm; because during testing, if Figure 2 As shown, the starting end of the expanded raw material tape 20 is fixed to the workbench 1 by the clamp 4, and the guide rod 2 is located a distance above the table surface. Therefore, when the tape is first wound, it is tilted upward, which causes the actual length of the raw material tape to be greater than the measured length. In order to reduce this error and keep it within the standard deviation range, this utility model sets the vertical distance between the guide rod 2 and the measuring ruler 3 to be less than or equal to 10cm.
[0030] In one embodiment of the workbench for testing expanded PTFE tape according to this utility model, at least two limiting plates 5 are provided on the guide rod 2 furthest from the clamp 4, and at least two positioning scale lines 6 are provided on the guide rod 2 closest to the clamp 4. The limiting plates 13 and positioning scale lines 6 of this utility model can ensure that the laid expanded PTFE tape is parallel to the measuring ruler 3.
[0031] As an embodiment of the workbench for testing expanded raw material tape of this utility model, a foot pedal rewinding mechanism 7 is also provided on one side of the workbench table 1.
[0032] As an embodiment of the workbench for testing expanded raw material tape according to this utility model, the foot pedal rewinding mechanism 7 includes a motor 8, a raw material tape clamping mechanism 9 disposed on the output shaft 12 of the motor 8, a guiding mechanism 10 disposed on one side of the raw material tape clamping mechanism 9, and a foot switch 11 disposed under the workbench table. The foot switch 11 is electrically connected to the motor 8.
[0033] As an embodiment of the workbench for testing expanded raw material tape according to this utility model, the foot-operated rewinding mechanism 7 also includes a motor controller, which is electrically connected to the motor 8. The motor controller is used to control the rotation speed and direction of the motor's output shaft; it is a commercially available component, and its specific connection circuit and structure will not be described in detail here.
[0034] As an embodiment of the workbench for testing expanded raw material tape according to this utility model, the clamping mechanism includes a limiting baffle 13 fixedly disposed on the rotating output shaft 12, and a clamping member 14 disposed on the limiting baffle 13. The clamping member 14 is interference-fitted with the roll of expanded raw material tape 20 to prevent relative rotation between the raw material tape roll and the clamping member 14 during the rewinding process.
[0035] As an embodiment of the workbench for testing expanded raw material tape according to this utility model, the snap-fit component 14 includes two snap-fit plates 15 symmetrically arranged on the limiting baffle 13. The arrangement of the two snap-fit plates facilitates the installation and disassembly of the raw material tape roll.
[0036] As an embodiment of the workbench for testing expanded raw material tape of this utility model, the end of the snap-fit plate 15 away from the limiting baffle 13 is bent inward.
[0037] As an embodiment of the workbench for testing expanded raw material tape according to this utility model, the guiding mechanism 10 includes a guiding rod 16 and two guiding plates 17 disposed on the guiding rod 16, forming a raw material tape travel channel between the two guiding plates 17. The guiding mechanism of this utility model can prevent misalignment between loops during the rewinding of the expanded raw material tape, thereby affecting the tightness of each loop's rewinding.
[0038] As one embodiment of the workbench for testing expanded raw material tape according to this utility model, it also includes a thickness gauge 19. The thickness gauge is used to measure the thickness of the expanded raw material tape. The thickness gauge of this utility model is a percentage type with a specification of 0-12.7mm; it is a commercially available part, and its specific structure will not be described in detail here.
[0039] As an embodiment of the workbench for testing expanded raw material strips according to this utility model, a shelf 18 is also provided on the workbench table 1, and the thickness gauge 19 is placed on the shelf 18.
[0040] As an embodiment of the workbench for testing expanded raw material strips according to this utility model, several support legs are also provided below the workbench table 1.
[0041] How to use this utility model:
[0042] When using this utility model, first fix the measuring ruler 3 to the workbench table 1 using the clamp 4, aligning the starting and ending scales of the measuring ruler 3 with the corresponding guide rods 2. Then, hold the PTFE tape roll and fix the end of the expanded PTFE tape 20 to the workbench table 1 using the clamp 4. Unwind the PTFE tape and wrap it around the two guide rods 2. After the PTFE tape is unwound, read its length, record the number of layers of the expanded PTFE tape and the length of the last layer, and then calculate the length of the expanded PTFE tape.
[0043] Then, remove the thickness gauge 19 from the shelf 18, select several measurement points evenly, measure the thickness of the expanded raw material strip 20, and record the measured thickness data.
[0044] Finally, fix one end of the PTFE tape to the PTFE tape reel, and install the reel of the expanded PTFE tape 20 onto the PTFE tape clamping mechanism 9. After straightening the expanded PTFE tape 20, place it in the travel channel between the two guide plates 17. Then, press the foot switch 11 under your foot, and the motor 8 will rotate the expanded PTFE tape 20 to rewind. During the rewinding process, press down on the expanded PTFE tape 20 by hand to keep it in the travel channel until the rewinding is finished.
[0045] The above-described embodiments are merely preferred embodiments of this utility model, and not an exhaustive list of all feasible implementations of this utility model. Any obvious modifications made by those skilled in the art without departing from the principles and spirit of this utility model should be considered to be included within the scope of protection of the claims of this utility model.
Claims
1. A worktable for detecting an expansion green tape, characterized by, It includes a workbench table board (1), two guide rods (2) respectively arranged at both ends of the workbench table board (1), a measuring scale (3) arranged on the workbench table board (1) and located between the two guide rods (2), and a clamp (4) arranged at one end of the workbench table board (1); the starting scale and the ending scale of the measuring scale (3) are respectively aligned with the corresponding guide rod (2).
2. A worktable for detecting an uncooked dough strip according to claim 1, wherein The clamping part of the clamp (4) is arranged directly below the corresponding guide rod (2).
3. A worktable for detecting an uncooked dough strip according to claim 1, wherein Among the two guide rods (2), at least two limiting plates (5) are arranged on the guide rod (2) away from the clamp (4), and at least two positioning scale lines (6) are arranged on the guide rod (2) close to the clamp (4).
4. The worktable for detecting the raw dough belt according to claim 1, wherein One side of the workbench table board (1) is also provided with a foot pedal rewinding mechanism (7).
5. A worktable for detecting an uncooked dough strip according to claim 4, wherein The foot pedal rewinding mechanism (7) includes a motor (8), a raw material belt clamping mechanism (9) arranged on the rotating output shaft (12) of the motor (8), a guide mechanism (10) arranged on one side of the raw material belt clamping mechanism (9), and a foot pedal switch (11) arranged below the workbench table board, the foot pedal switch (11) is electrically connected with the motor (8).
6. A worktable for detecting an uncooked dough strip according to claim 5, wherein The foot pedal rewinding mechanism (7) further includes a motor controller, and the motor controller is electrically connected with the motor (8).
7. A worktable for detecting an uncooked dough strip according to claim 5, wherein The clamping mechanism includes a limiting baffle (13) fixedly arranged on the rotating output shaft (12), a clamping piece (14) arranged on the limiting baffle (13), and the clamping piece (14) is interference fit with the reel of the expanded raw material belt (20).
8. A worktable for detecting an uncooked dough strip according to claim 7, wherein The clamping piece (14) includes two clamping plates (15) symmetrically arranged on the limiting baffle (13); one end of the clamping plate (15) away from the limiting baffle (13) is inwardly bent.
9. A worktable for detecting an uncooked dough strip according to claim 5, wherein The guide mechanism (10) includes a guide rod (16), two guide plates (17) arranged on the guide rod (16), and a raw material belt running channel is formed between the two guide plates (17).
10. A worktable for detecting an uncooked dough strip according to claim 1, wherein It also includes a thickness gauge (19), and the workbench table board (1) is also provided with a storage rack (18), and the thickness gauge (19) is placed in the storage rack (18).