Rubber herringbone spring testing device for railway vehicle
By installing import and export components on the rubber herringbone spring testing device, and using a pneumatic telescopic pump and a rotary motor to achieve automatic spring delivery and discharge, the problem of low efficiency in traditional testing is solved, and testing efficiency and accuracy are improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-13
- Publication Date
- 2026-03-31
AI Technical Summary
Traditional testing devices for rubber herringbone springs used in rail vehicles require manual material feeding, resulting in low testing efficiency and increased labor costs.
Design a test device that includes an inlet component and an outlet component. Utilize a pneumatic telescopic pump and a rotary motor to control the automatic deployment and discharge of springs. Combine multi-angle flipping and pressure testing to achieve an automated testing process.
This improves the efficiency of rubber herringbone spring testing, reduces manual intervention, and ensures the comprehensiveness and accuracy of test results.
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Figure CN224066328U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of vehicle springs, specifically a testing device for rubber herringbone springs used in rail vehicles. Background Technology
[0002] The background technology of the testing device for rubber herringbone springs in rail vehicles stems primarily from the high performance requirements of vehicle suspension systems. As a key component of the suspension system, the rubber herringbone spring directly affects the vehicle's running smoothness, safety, and comfort. Traditional testing methods suffer from low efficiency and insufficient accuracy, making it difficult to meet the demands of modern rail vehicles for high-performance springs. Therefore, developing an efficient and accurate testing device is essential. This device comprehensively tests the stiffness, fatigue life, deformation, and other properties of the rubber herringbone spring by simulating actual working conditions, ensuring its reliability and durability in practical applications, thereby improving the overall performance of rail vehicles.
[0003] Application number CN201220741758.7 discloses a testing device for rubber herringbone springs for rail vehicles, including a base, a left V-shaped support, a right V-shaped support, a V-shaped pressure seat, a limiting block, and a tightening frame. The left and right V-shaped supports are symmetrically fixed on the base. The limiting block is fixed on the concave V-shaped mating surface of the left and right V-shaped supports. The rubber herringbone springs for rail vehicles are placed in the left and right V-shaped supports. The V-shaped pressure seat is placed between the two rubber herringbone springs for rail vehicles. The tightening frame is set at the upper end of the left and right V-shaped supports. With this structural test bench, all vibration damping performance tests of the rubber herringbone springs for rail vehicles can be completed with just one installation. It can also more objectively simulate the stress state of the rubber herringbone springs in actual use, making the test data more realistic and accurate. However, there are shortcomings. When the device is in use, when materials need to be tested, they must first be manually added one by one. This requires a certain amount of labor cost and has a certain degree of inefficiency when performing compression tests. Utility Model Content
[0004] The purpose of this invention is to provide a testing device for rubber herringbone springs used in rail vehicles, which solves the problem that when materials need to be tested, they must first be manually added one by one, which requires a certain amount of labor and is inefficient during the compression test.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model is a testing device for rubber herringbone springs for rail vehicles, including a support assembly, a testing component installed on the top of the support assembly, an inlet component installed on the rear side of the testing component, and an outlet component installed on the front side of the testing component. The outlet component is installed on the front outer wall of the support assembly.
[0007] The inlet assembly includes a feeding slide plate and a pneumatic telescopic pump. The feeding slide plate is connected to the inlet of the rear outer wall of the test chamber. The pneumatic telescopic pump is connected to the top of the rear side of the test chamber via a mounting plate, and a telescopic baffle is installed at the bottom of the pneumatic telescopic pump. The telescopic baffle is limited between the feeding slide plates and located at the inlet. At the same time, a flip-top sealing plate is correspondingly provided on the inner side of the telescopic baffle. The flip-top sealing plate is connected to the inner side of the rotary motor. The rotary motor is connected to the outer wall of the feeding slide plate via a bracket.
[0008] Furthermore, the support assembly includes a support worktable, on which fixed suction cups are installed diagonally at the bottom, and a discharge port is provided on the front side of the support worktable.
[0009] Furthermore, the testing component includes a test chamber one, a test chamber two is installed at the bottom of the test chamber one, the test chamber two is installed on the top of the support workbench, and the bottom of the test chamber two corresponds to the port of the discharge port.
[0010] Furthermore, the discharge component includes a discharge slide plate, which is connected to the outer wall of the discharge port. The discharge slide plate has a discharge slot in the middle and an outlet 2 at its end. A flip-up sealing plate 2 is connected to the middle of the discharge slot via a rotating rod. The rotating rod passes through the interior of the discharge slide plate to the outer wall, and one side of the rotating rod is connected to the interior of a rotary motor 2. The rotary motor 2 is connected to the outer wall of the discharge slide plate via a bracket.
[0011] Furthermore, the test chamber includes a braking chamber, a pneumatic telescopic pump is installed on the outer wall of the braking chamber, a push rod is installed on the inner side of the pneumatic telescopic pump, the push rod is limited and installed inside the braking chamber, and a limiting push plate is installed at the end of the push rod, the limiting push plate is limited and installed in the limiting cavity, a rotary motor is installed on the other outer wall of the limiting cavity, a multi-position flip plate is installed on the inner side of the rotary motor, and the multi-position flip plate is limited and installed inside the limiting cavity.
[0012] Furthermore, the second test chamber includes a second limiting cavity, which corresponds to the bottom of the first limiting cavity and is spatially connected to the first limiting cavity. A fourth rotary motor is installed on the outer wall of the second limiting cavity, and an extrusion plate is installed on the inner wall of the other side of the second limiting cavity. A press is connected to the other side of the extrusion plate and is installed on the outer wall of the other side of the second limiting cavity. A discharge tilting plate is installed inside the fourth rotary motor and is installed at the top of the discharge port.
[0013] This utility model has the following beneficial effects:
[0014] (1) The present invention provides a test device for rubber herringbone springs for rail vehicles. By installing an inlet component on the device, when the material needs to be tested for elastic compression, the material to be tested can be put into the device through the inlet component, thus making the material putting test work convenient and improving work efficiency.
[0015] (2) The present invention provides a test device for rubber herringbone springs for rail vehicles. By installing an outlet component on the device, the tested spring material can be automatically discharged through the outlet component when using the device, thereby improving work efficiency.
[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the overall structure of a testing device for rubber herringbone springs used in rail vehicles according to this utility model;
[0019] Figure 2 This is a schematic diagram of the internal structure of the test component of a test device for rubber herringbone springs used in rail vehicles according to this utility model;
[0020] Figure 3 This invention provides a schematic diagram of the component structure of a testing device for rubber herringbone springs used in rail vehicles.
[0021] Figure 4 This is a schematic diagram of the component structure of a testing device for rubber herringbone springs used in rail vehicles according to this utility model;
[0022] The attached diagram lists the components represented by each number as follows:
[0023] In the diagram: 1. Support assembly; 2. Test assembly; 3. Import assembly; 4. Export assembly; 101. Support workbench; 102. Fixed suction cup; 103. Discharge port; 201. Test chamber one; 202. Test chamber two; 301. Feed slide plate; 302. Pneumatic telescopic pump; 303. Mounting plate; 304. Telescopic baffle; 305. Flip sealing plate one; 306. Rotary motor one; 401. Discharge slide plate; 402. Discharge trough; 403. Flip sealing plate 2; 404, Rotating rod; 405, Rotary motor 2; 406, Outlet 2; 2011, Braking chamber 1; 2012, Pneumatic telescopic pump 1; 2013, Push rod 1; 2014, Limiting push plate; 2015, Limiting chamber 1; 2016, Rotary motor 3; 2017, Multi-position tilting plate; 2021, Limiting chamber 2; 2022, Rotary motor 4; 2023, Discharge tilting plate; 2024, Extrusion plate; 2025, Press; 2026, Braking chamber 2. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figures 1-4 As shown, this utility model is a testing device for rubber herringbone springs for rail vehicles, including a bracket assembly 1, a testing component 2 installed on the top of the bracket assembly 1, an inlet component 3 installed on the rear side of the testing component 2, and an outlet component 4 installed on the front side of the testing component 2. The outlet component 4 is installed on the front outer wall of the bracket assembly 1.
[0026] The inlet component 3 includes a feed slide plate 301 and a pneumatic telescopic pump 302. The feed slide plate 301 is connected to the inlet of the rear outer wall of the test chamber 201. The pneumatic telescopic pump 302 is connected to the top rear side of the test chamber 201 via a mounting plate 303. A telescopic baffle 304 is installed at the bottom of the pneumatic telescopic pump 302. The telescopic baffle 304 is limited between the feed slide plates 301 and located at the inlet. A flip-top sealing plate 305 is correspondingly provided on the inner side of the telescopic baffle 304. 305 is connected to the inside of the rotary motor 306. The rotary motor 306 is connected to the outer wall of the feed slide plate 301 through the bracket. The feed slide plate (301) guides the spring to the inlet of the test chamber (201). The pneumatic telescopic pump (302) controls the timing of the spring's entry through the telescopic baffle (304) to ensure that the spring enters the test area in an orderly manner. The flip-up sealing plate (305) is driven by the rotary motor (306) to close or open the inlet, preventing the spring from accidentally slipping out during the test.
[0027] By installing the inlet component 3 on the device, when it is necessary to perform elastic compression testing on the material, the material to be tested can be put in through the inlet component 3, which makes the material feeding test convenient and improves work efficiency.
[0028] The support assembly 1 includes a support workbench 101, with fixed suction cups 102 installed diagonally at the bottom of the support workbench 101, and a discharge port 103 opened on the front side of the support workbench 101.
[0029] Test component 2 includes test box 1 201, test box 2 202 is installed at the bottom of test box 1 201, test box 2 202 is installed on the top of support workbench 101, and the bottom of test box 2 202 corresponds to the port of discharge port 103.
[0030] The discharge component 4 includes a discharge slide plate 401, which is connected to the outer wall of the discharge port 103. A discharge slot 402 is formed in the middle of the discharge slide plate 401, and an outlet 406 is formed at its end. A flip-top sealing plate 403 is connected to the middle of the discharge slot 402 via a rotating rod 404. The rotating rod 404 penetrates the interior of the discharge slide plate 401 to the outer wall, and one side of the rotating rod 404 is connected to the interior of a rotary motor 405. The spring is connected to the outer wall of the discharge slide plate 401 by the bracket. The spring is discharged through the discharge assembly (4). The discharge slide plate (401) discharges the spring from the discharge port (103). The flip-top sealing plate (403) controls the opening and closing of the discharge slot (402) under the drive of the rotary motor (405) to ensure that the spring is discharged in an orderly manner. The spring finally leaves the device through the outlet (406). The bracket assembly (1) provides a stable support platform to ensure that the device does not shift or tilt during the test.
[0031] Test chamber 1 201 includes a brake chamber 1 2011. A pneumatic telescopic pump 1 2012 is installed on the outer wall of the brake chamber 1 2011. A push rod 1 2013 is installed inside the pneumatic telescopic pump 1 2012. The push rod 1 2013 is limited and installed inside the brake chamber 1 2011, and a limit push plate 2014 is installed at the end of the push rod 1 2013. The limit push plate 2014 is limited and installed in a limit cavity 1 2015. A rotary motor 3 2016 is installed on the other outer wall of the limit cavity 1 2015. The inner side of the machine 3 2016 is equipped with a multi-position flip plate 2017. The multi-position flip plate 2017 is limited and installed inside the limiting cavity 1 2015. After the spring enters the test assembly (2), it first enters the test box 1 (201). The pneumatic telescopic pump 1 (2012) drives the push rod 1 (2013) to push the limiting push plate (2014) to fix the spring to the designated position. The rotary motor 3 (2016) drives the multi-position flip plate (2017) to flip the spring at multiple angles to ensure the comprehensiveness of the test.
[0032] Test chamber 202 includes limiting cavity 2021, which corresponds to the bottom of limiting cavity 1 2015 and is spatially connected to limiting cavity 2021. A rotary motor 4 2022 is installed on the outer wall of limiting cavity 2021, and a pressing plate 2024 is installed on the other inner wall of limiting cavity 2021. A press 2025 is connected to the other side of the pressing plate 2024. The press 2025 is installed on the other side of the braking cavity 2026. On the outer side wall, a discharge tilting plate 2023 is installed on the inner side of the rotary motor 4 2022. The discharge tilting plate 2023 is installed on the top of the port of the discharge port 103. The spring then enters the test chamber 2 (202). The rotary motor 4 (2022) drives the discharge tilting plate (2023) to adjust the spring to the test position. The press (2025) applies pressure to the spring through the extrusion plate (2024) to simulate the stress situation in actual use and test its elastic performance and durability.
[0033] The rubber herringbone spring enters the testing device through the inlet assembly (3). The feed slide plate (301) guides the spring to the inlet of the first testing chamber (201). The pneumatic telescopic pump (302) controls the timing of the spring's entry through the telescopic baffle (304) to ensure that the spring enters the testing area in an orderly manner. The flip-top sealing plate (305), driven by the rotary motor (306), completes the closing or opening of the inlet to prevent the spring from accidentally slipping out during the test. After the spring enters the testing assembly (2), it first enters the first testing chamber (201), and the pneumatic telescopic pump (302) guides the spring to the inlet. 2012) Drive push rod one (2013) to push the limit push plate (2014) to fix the spring in the designated position. Rotary motor three (2016) drives the multi-position flip plate (2017) to flip the spring at multiple angles to ensure the comprehensiveness of the test. The spring then enters test chamber two (202). Rotary motor four (2022) drives the discharge flip plate (2023) to adjust the spring to the test position. The press (2025) applies pressure to the spring through the extrusion plate (2024) to simulate the stress situation in actual use and test its elasticity. After the test of performance and durability is completed, the spring is discharged through the discharge assembly (4). The discharge slide plate (401) discharges the spring from the discharge port (103). The flip-top sealing plate (403) is driven by the rotary motor (405) to control the opening and closing of the discharge slot (402) to ensure that the spring is discharged in an orderly manner. The spring finally leaves the device through the outlet (406). The bracket assembly (1) provides a stable support platform to ensure that the device does not shift or tilt during the test. The fixed suction cup (102) further enhances the stability of the device. The test assembly ( 2) The springs are subjected to comprehensive performance testing through multi-level testing (test chamber one and test chamber two). Combined with pneumatic telescopic pump, push rod, flip plate and other mechanisms, the springs are fixed, flipped and pressure tested. The inlet component (3) controls the order and timing of the springs entering the test chamber to ensure the orderliness of the test process. The pneumatic telescopic pump 302 and flip plate one 305 realize automated control. The outlet component (4) can discharge the tested springs in an orderly manner to avoid blockage or accumulation. The flip plate two 403 and rotary motor two 405 realize automated material discharge. The device sends the rubber herringbone springs into the test area in an orderly manner through the inlet component 3, performs multi-angle flipping and pressure testing on the springs using the test component 2, and finally discharges the tested springs through the outlet component 4. In the whole process, the pneumatic telescopic pump 302, rotary motor, flip plate and other mechanisms work together to realize automated and efficient testing of spring performance. Automated inlet and outlet reduce manual intervention. Multi-angle flipping and pressure testing ensure the comprehensiveness and accuracy of the test results. Stable bracket design and fixed suction cup ensure the stability of the test process.
[0034] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A rubber herringbone spring testing device for rail vehicles, comprising a support assembly (1), characterized in that: The top of the support assembly (1) is provided with a test assembly (2), the rear side of the test assembly (2) is provided with an import assembly (3), the front side of the test assembly (2) is provided with an export assembly (4), and the export assembly (4) is installed on the front side outer wall of the support assembly (1); The import assembly (3) comprises a feeding slide plate (301) and a pneumatic telescopic pump (302), the feeding slide plate (301) is connected at the inlet of the rear side outer wall of the test box one (201), the pneumatic telescopic pump (302) is connected at the rear side top of the test box one (201) through a mounting plate (303), the bottom of the pneumatic telescopic pump (302) is provided with a telescopic baffle (304), the telescopic baffle (304) is limited between the feeding slide plate (301) and located at the inlet position, and the inner side of the telescopic baffle (304) is provided with a turnover sealing plate one (305) correspondingly, the turnover sealing plate one (305) is connected in the inner side of a rotary motor one (306), and the rotary motor one (306) is connected on the outer wall of the feeding slide plate (301) through a support.
2. The rubber herringbone spring testing device for a railway vehicle according to claim 1, characterized by: The support assembly (1) comprises a support workbench (101), the bottom of the support workbench (101) is diagonally provided with a fixed suction disc (102), and the front side of the support workbench (101) is provided with a discharge port (103).
3. The rubber herringbone spring testing device for rail vehicles according to claim 1, characterized in that: The test assembly (2) comprises a test box one (201), the bottom of the test box one (201) is provided with a test box two (202), the test box two (202) is installed on the top of the support workbench (101), and the bottom of the test box two (202) corresponds to the port of the discharge port (103).
4. The rubber herringbone spring testing device for rail vehicles according to claim 1, characterized in that: The export assembly (4) comprises a discharge slide plate (401), the discharge slide plate (401) is connected on the outer wall of the discharge port (103), the middle of the discharge slide plate (401) is provided with a discharge notch (402), the end of the discharge slide plate (401) is provided with an outlet two (406), the middle of the discharge notch (402) is connected with a turnover sealing plate two (403) through a rotating rod (404), the rotating rod (404) penetrates through the inside of the discharge slide plate (401) to the outer wall, one side of the rotating rod (404) is connected in the inner side of a rotary motor two (405), and the rotary motor two (405) is connected on the outer wall of the discharge slide plate (401) through a support.
5. The testing device for rubber herringbone springs of rail vehicles according to claim 3, characterized in that: The test box one (201) includes brake cavity one (2011), the outer wall of brake cavity one (2011) is installed pneumatic telescopic pump one (2012), the inside of pneumatic telescopic pump one (2012) is installed push rod one (2013), push rod one (2013) is installed in brake cavity one (2011) inside, and the end of push rod one (2013) is installed limit push plate (2014), limit push plate (2014) is installed in limit cavity one (2015), the other side outer wall of limit cavity one (2015) is installed rotary motor three (2016), the inside of rotary motor three (2016) is installed multi-position turnover plate (2017), multi-position turnover plate (2017) is installed in limit cavity one (2015) inside.
6. The testing device for rubber herringbone springs of rail vehicles according to claim 3, characterized in that: The test box two (202) includes limit cavity two (2021), limit cavity two (2021) corresponds in the bottom of limit cavity one (2015), and limit cavity two (2021) and limit cavity one (2015) space is communicated, while the outer wall of limit cavity two (2021) is installed rotary motor four (2022), and the other side inner wall of limit cavity two (2021) is installed extrusion plate (2024), the other side of extrusion plate (2024) is connected with press (2025), press (2025) is installed in the other side outer wall of brake cavity two (2026), the inside of rotary motor four (2022) is installed discharge turnover plate (2023), discharge turnover plate (2023) is installed in the port top of discharge port (103).
Citation Information
Patent Citations
Rubber herringbone spring testing device for railway vehicle
CN203069361U