Capacitance film surface detection device
By using a follower plate and an elastic telescopic rod to adjust the angle of the detection head in the capacitor film surface detection device, the problem of false detection and missed detection caused by film surface tilt is solved, realizing high-precision, automated continuous detection and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2026-03-31
AI Technical Summary
Traditional capacitor film surface inspection devices have an increased probability of false detection or missed detection during continuous inspection due to the tilt of the film surface, making it impossible to accurately capture defects or features.
A capacitor film surface detection device was designed. A follower plate and an elastic telescopic rod are used to adjust the horizontal angle of the detection head to ensure that the detection head is parallel to the film surface. The follower plate automatically adjusts the height and angle according to the change in the thickness of the capacitor film on the unwinding roller.
It improves detection accuracy, reduces operational difficulty and labor intensity, enables continuous and stable detection without downtime for adjustments, and improves production efficiency.
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Figure CN224066610U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of capacitor film detection, specifically relates to a capacitor film surface detection device. BACKGROUND
[0002] Capacitor film is a kind of high molecular thin film material used in the inside of capacitor as insulating medium, it has excellent insulating property, stable dielectric constant and good mechanical property, can guarantee capacitor to store electric charge and maintain the stable operation of circuit, in order to ensure that the quality of capacitor film meets the working requirement of capacitor, often need to detect the film surface of capacitor film.
[0003] When carrying out capacitor film surface detection, in order to guarantee the detection efficiency of capacitor film surface, often adopt the way of take-up and pay-off to carry out continuous visual detection to capacitor film, however, when detecting, with the change of the thickness of take-up roller and pay-off roller, the film surface is inclined relative to visual detection device, which can cause visual detection system to be unable to accurately capture defects or features on the film surface of capacitor film, thereby increasing the probability of misjudgment or omission.
[0004] Therefore, a kind of capacitor film surface detection device is provided. UTILITY MODEL CONTENTS
[0005] The utility model aims at solving the problem that traditional capacitor film surface detection device is inconvenient after film surface is inclined when carrying out continuous detection, and provides a kind of capacitor film surface detection device.
[0006] In order to solve the above technical problem, the utility model adopts the following technical scheme: a kind of capacitor film surface detection device, including detection table and the detection component being arranged at the one side of the detection table, the detection component includes rack and the detection head being rotationally connected on rack and being located just above the detection table, the both ends of the detection table are provided with the take-up roller for winding capacitor film and the pay-off roller for releasing the capacitor film to be detected, motor for driving the take-up roller is provided at the take-up roller, the pay-off roller is provided with adjusting component, the adjusting component includes mounting bracket and the follow-up plate being slidably connected on the mounting bracket, the follow-up plate is elastically arranged on mounting bracket by first spring, the height of the follow-up plate changes with the thickness of the capacitor film to be detected wound on pay-off roller, the elastic telescopic rod is rotationally connected between the follow-up plate and the detection head, the adjusting component is used to adjust the horizontal angle of the detection head so that the plane where the detection head is located is parallel to the film surface to be detected.
[0007] Preferably, the both ends of the follow-up plate are fixedly connected with the first sliding block with T-shaped cross section, and the mounting bracket is provided with the first sliding groove matched with the size of the first sliding block.
[0008] Preferably, the elastic telescopic rod comprises a main rod, a secondary rod and a second spring for connecting the main rod and the secondary rod, the main rod is rotationally connected with the detection head, and the secondary rod is rotationally connected with the follow-up plate.
[0009] Preferably, the main rod is provided with a movable slot for movement of the secondary rod, one end of the secondary rod is fixedly connected with two second sliding blocks in T-shaped cross section, and two second sliding grooves are correspondingly formed in the movable slot.
[0010] Preferably, the detection auxiliary light source is arranged on the detection table to improve the detection effect.
[0011] Preferably, the bottom of the follow-up plate is in close contact with the top of the capacitive film on the unwinding roller.
[0012] Preferably, the thickness of the capacitive film on the unwinding roller is lower than the length of the second sliding groove, so that the second sliding block can move along with the change of the thickness of the capacitive film on the unwinding roller.
[0013] Compared with the prior art, the capacitive film surface detection device has the following beneficial effects:
[0014] The capacitive film surface detection device provided by the capacitive film surface detection device can automatically adjust the height according to the change of the thickness of the capacitive film on the unwinding roller, and then adjust the horizontal angle of the detection head through the elastic telescopic rod, so that the detection head is always parallel to the film surface to be detected, thereby improving the detection precision.
[0015] The capacitive film surface detection device provided by the capacitive film surface detection device can automatically adjust the height according to the change of the thickness of the capacitive film on the unwinding roller, and then adjust the horizontal angle of the detection head through the elastic telescopic rod, so that the detection head is always parallel to the film surface to be detected, thereby improving the detection precision.
[0016] The capacitive film surface detection device provided by the capacitive film surface detection device can automatically adjust the height according to the change of the thickness of the capacitive film on the unwinding roller, and then adjust the horizontal angle of the detection head through the elastic telescopic rod, so that the detection head is always parallel to the film surface to be detected, thereby improving the detection precision. BRIEF DESCRIPTION OF DRAWINGS
[0017] The drawings accompanying the specification of this application form a part of the application and serve to further provide a further understanding of the application, the illustrative embodiments of the application and the description thereof serve to explain the application without limiting the application in any way.
[0018] In the drawings:
[0019] Figure 1 It is a perspective structural schematic view of an embodiment of the capacitive film surface detection device.
[0020] Figure 2 It is another perspective structural schematic view of an embodiment of the capacitive film surface detection device.
[0021] Figure 3 For Figure 2 Enlarged view at A in the middle.
[0022] Figure 4 Split view of the mounting frame and the follower plate of an embodiment of the present application.
[0023] Figure 5 Cross-sectional view of the elastic telescopic rod of an embodiment of the present application.
[0024] In the figure: 1, detection table, 11, detection assembly, 111, rack, 112, detection head, 12, detection auxiliary light source, 13, winding roller, 14, unwinding roller, 15, motor, 2, adjusting part, 21, mounting frame, 22, first spring, 23, follower plate, 24, first sliding groove, 25, first sliding block, 26, elastic telescopic rod, 261, main rod, 262, auxiliary rod, 263, movable slot, 264, second sliding groove, 265, second sliding block, 266, second spring. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The embodiments in the present application and the features in the embodiments can be combined with each other without conflict. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.
[0026] Please refer to Figures 1-5 .
[0027] The utility model capacitor film surface detection device, including detection stage 1 and setting detection subassembly 11 of detection stage 1 one side, detection subassembly 11 includes frame 111 and the detection head 112 of rotation connection in frame 111 and located detection stage 1 directly above, and the both ends of detection stage 1 are provided with the winding roller 13 for winding capacitor film and the unwinding roller 14 for releasing the capacitor film of detection, and the motor 15 for driving winding roller 13 is provided at winding roller 13, and the adjusting part 2 is provided at unwinding roller 14, and the adjusting part 2 includes mounting bracket 21 and the follow-up plate 23 of sliding connection on mounting bracket 21, and the follow-up plate 23 is elastically arranged on mounting bracket 21 through the first spring 22, and the height of follow-up plate 23 changes with the thickness of the capacitor film to be detected wound on unwinding roller 14, and the elastic telescopic link 26 is jointly rotatably connected between follow-up plate 23 and detection head 112, and the adjusting part 2 is used for adjusting the horizontal angle of detection head 112 to make the surface where detection head 112 is located parallel to the film surface to be detected, and the parallelism between detection head 112 and the film surface can be maintained through the setting of adjusting part 2, and the detection accuracy is improved.
[0028] Specifically, the both ends of follow-up plate 23 are fixedly connected with the first sliding block 25 arranged in T-shaped section, and the first sliding groove 24 with the size matched with the first sliding block 25 is formed in mounting bracket 21, so that accurate guiding and stable sliding are provided, the movement of follow-up plate 23 is stable, and the stability of the rotation of detection head 112 is ensured.
[0029] Among them, the elastic telescopic link 26 includes the main rod 261, the auxiliary rod 262 and the second spring 266 for connecting the main rod 261 and the auxiliary rod 262, the main rod 261 is rotatably connected with the detection head 112, the auxiliary rod 262 is rotatably connected with the follow-up plate 23, and the setting of the elastic telescopic link 26 ensures that the follow-up plate 23 can drive the detection head 112 to rotate in the process of moving up and down.
[0030] Further, the movable slot 263 for the movement of the auxiliary rod 262 is formed in the main rod 261, one end of the auxiliary rod 262 is fixedly connected with the second sliding block 265 arranged in T-shaped section, and the two second sliding grooves 264 are correspondingly formed in the movable slot 263, the second sliding grooves 264 do not penetrate the movable slot 263, and the setting of the second sliding grooves 264 can limit the auxiliary rod 262 while avoiding the auxiliary rod 262 from sliding out of the movable slot 263.
[0031] Secondly, the detection auxiliary light source 12 for improving the detection effect is arranged on the detection stage 1, the detection auxiliary light source 12 can provide uniform and sufficient illumination, enhance the definition of the image shot in optical detection, and improve the detection accuracy.
[0032] Again, the bottom of the follower plate 23 is in close contact with the top of the capacitor film on the unwinding roller 14, and this arrangement enables the follower plate 23 to accurately perceive the film thickness change and timely adjust the position of the detection head 112.
[0033] It should be noted that the bottom of the follower plate 23 needs to be in contact with the capacitor film, and therefore the bottom of the follower plate 23 can be wrapped with a material with a low friction coefficient such as polyurethane foam when specifically arranged. In addition, the design of the contact surface between the follower plate 23 and the film surface of the capacitor film on the top of the unwinding roller 14 is also important, such as using a rounded or edge design, which can further reduce damage to the capacitor film.
[0034] In addition, the thickness of the capacitor film on the unwinding roller 14 is less than the length of the second sliding groove 264, which ensures that the second sliding block 265 can move when the thickness of the capacitor film on the unwinding roller 14 changes, that is, the position of the follower plate 23 is within the thickness range of the capacitor film on the unwinding roller 14 when the second sliding block 265 is located at the highest and lowest positions of the second sliding groove 264.
[0035] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application.
Claims
1. A capacitive film face detection apparatus, characterized by: The utility model relates to a detection device for capacitive film, which comprises a detection table (1) and a detection assembly (11) arranged on one side of the detection table (1), wherein the detection assembly (11) comprises a rack (111) and a detection head (112) rotatably connected to the rack (111) and located directly above the detection table (1); both ends of the detection table (1) are respectively provided with a winding roller (13) for winding the capacitive film and an unwinding roller (14) for releasing the capacitive film to be detected; a motor (15) for driving the winding roller (13) is arranged at the winding roller (13); an adjusting component (2) is arranged at the unwinding roller (14), wherein the adjusting component (2) comprises a mounting frame (21) and a follower plate (23) slidably connected to the mounting frame (21); the follower plate (23) is elastically arranged on the mounting frame (21) by a first spring (22); the height of the follower plate (23) changes with the thickness of the capacitive film to be detected wound on the unwinding roller (14); and an elastic telescopic rod (26) is rotatably connected between the follower plate (23) and the detection head (112); the adjusting component (2) is used for adjusting the horizontal angle of the detection head (112) so that the plane where the detection head (112) is located is parallel to the film plane to be detected.
2. The capacitive film face detection apparatus of claim 1, wherein: Both ends of the follower plate (23) are fixedly connected with first sliding blocks (25) in T-shaped cross section; and the mounting frame (21) is provided with first sliding grooves (24) matching the size of the first sliding blocks (25).
3. The capacitive film face detection apparatus of claim 2, wherein: The elastic telescopic rod (26) comprises a main rod (261), a sub-rod (262) and a second spring (266) for connecting the main rod (261) and the sub-rod (262); the main rod (261) is rotatably connected with the detection head (112); and the sub-rod (262) is rotatably connected with the follower plate (23).
4. The capacitive film face detection apparatus of claim 3, wherein: The main rod (261) is provided with a movable slot (263) for the movement of the sub-rod (262); one end of the sub-rod (262) is fixedly connected with two second sliding blocks (265) in T-shaped cross section; and the movable slot (263) is correspondingly provided with two second sliding grooves (264) therein; and the second sliding grooves (264) do not penetrate through the movable slot (263).
5. The capacitive film face detection apparatus of claim 4, wherein: The detection table (1) is provided with a detection auxiliary light source (12) for improving the detection effect.
6. The capacitive film face detection apparatus of claim 5, wherein: The bottom of the follower plate (23) is in close contact with the top of the capacitive film on the unwinding roller (14).
7. The capacitive film face detection apparatus of claim 6, wherein: The thickness of the capacitive film on the unwinding roller (14) is lower than the length of the second sliding grooves (264), so as to ensure that the second sliding blocks (265) can move when the thickness of the capacitive film on the unwinding roller (14) changes.