Burr detection assembly for bare copper flat wire processing

Abstract

The utility model relates to the technical field of bare copper flat wire burr detection, in particular to a burr detection assembly for bare copper flat wire processing. The burr detection assembly for bare copper flat wire processing comprises a base, a testing device, frame bodies, a limiting block, a top plate, a second guide rod, a second spring, a top block, a console, a pushing assembly and a limiting assembly, the testing device is installed in the center of the top of the base, and the frame bodies are connected to the top of the base in a bilateral symmetry mode. A left cavity in the left frame body is a sample storage cavity, second guide rods are symmetrically connected into the sample storage cavity, and a top plate is slidably connected between the two second guide rods. By stacking the flat wire groups in the sample storage chamber and pushing the flat wire groups one by one through the pushing assembly, continuous automatic feeding of the flat wire groups is achieved, the speed and efficiency of the detection process are remarkably improved, the requirement for manual intervention is greatly reduced, and it is ensured that the detection process is smooth and stable.

Description

TECHNICAL FIELD

[0001] The utility model relates to bare copper flat wire burr detection technical field especially relates to a kind of burr detection subassembly for bare copper flat wire processing. BACKGROUND

[0002] In the production process of bare copper flat wire, burr detection is an indispensable link to ensure product quality. The existence of burr not only affects the appearance quality of product, but also can lead to electrical performance decline, safety reduction and service life shortening. Therefore, it is crucial to effectively detect the burr of each batch of flat wire during production process.

[0003] However, the existing burr detection device usually relies on manual or semi-automatic feeding and discharging process, which leads to the discontinuity of detection process. After completing the detection of a group of flat wires, sample loading and unloading need to be carried out manually or through additional equipment, which greatly limits the detection efficiency.

[0004] Due to the lack of effective continuous feeding mechanism, the operator must frequently participate in the sample loading and unloading process, which not only consumes a lot of manpower, but also easily leads to inconsistency and reliability reduction of detection results due to human factors. SUMMARY

[0005] In order to overcome the above-mentioned shortcomings, the technical problem to be solved is to provide a burr detection subassembly for bare copper flat wire processing.

[0006] The technical scheme is: a burr detection subassembly for bare copper flat wire processing, comprising a base, a testing device, a frame, a limiting block, a top plate, a second guide rod, a second spring, a top block, a control console, a pushing assembly and a limiting assembly, the testing device is installed at the top center of the base, the frame is symmetrically connected to the top of the base on both sides, the left chamber in the left frame is a sample storage chamber, the second guide rod is symmetrically connected in the sample storage chamber, the top plate is slidingly connected between the two second guide rods, the second spring is connected between the top plate and the second guide rod on both sides, the top block is symmetrically connected to the top of the sample storage chamber on both sides, the limiting block is arranged on both sides in the sample storage chamber, the top block cooperates with the U-shaped limiting block and abuts against the limiting block, the control console is installed on the front side of the base top, the pushing assembly is provided on the frame, and the limiting assembly is provided on the testing device.

[0007] Further, the right chamber in the right frame is a collection chamber.

[0008] Further, the pushing assembly comprises an electric push rod, a pushing rod and a push plate, the electric push rod is installed on the left side of the front part of the frame, the pushing rod is connected to the extension rod of the electric push rod, and the push plate is connected to the pushing rod.

[0009] Further, the limiting assembly comprises a lifting block, a roller, a first guide rod, a first spring, a supporting block and a power assembly, the first guide rod is symmetrically connected to the left and right side walls in the middle of the testing device, the lifting block is slidably connected to the first guide rod, the roller is rotatably connected between the two lifting blocks, the first spring is connected between the lifting block and the first guide rod, the supporting block is symmetrically connected to the left and right side walls at the bottom of the testing device, and the roller is rotatably connected between the two supporting blocks, and the power assembly is arranged on the frame body.

[0010] Further, the outer surface of the roller at the bottom is provided with an anti-skid coating.

[0011] Further, the power assembly comprises a belt assembly and a motor, the motor is installed between the front sides of the two frame bodies, the motor is electrically connected to the control console, the front end of the roller at the bottom penetrates through the corresponding frame body, and the belt assembly is arranged between the front end of the roller at the bottom and the output shaft of the motor.

[0012] Beneficial effects: 1. By stacking the flat wire groups in the sample storage chamber and using the pushing assembly to push the flat wire groups one by one, the continuous automatic feeding of the flat wire groups is realized, which not only significantly improves the speed and efficiency of the detection process, but also greatly reduces the need for manual intervention, and ensures the smoothness and stability of the detection process.

[0013] 2. The design of the roller in the limiting assembly provides auxiliary support during sample transportation, ensuring that each flat wire group remains stable during the entire detection process. In addition, the application of the second spring provides good buffering and self-adaptive ability for the top plate, which can adjust the pressure according to the different thicknesses of the flat wire groups, ensuring that each flat wire group is accurately positioned and uniformly stressed during detection. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a three-dimensional structure schematic diagram of the utility model.

[0015] Figure 2 It is a three-dimensional structure schematic diagram of the testing device and the lifting block and other components of the utility model.

[0016] Figure 3 It is a three-dimensional structure schematic diagram of the lifting block, the roller and the first guide rod and other components of the utility model.

[0017] Figure 4 It is a three-dimensional structure schematic diagram of the supporting block, the belt assembly and the motor and other components of the utility model.

[0018] Figure 5 It is a three-dimensional structure schematic diagram of the frame body, the limiting block and the top plate and other components of the utility model.

[0019] Figure 6This is a three-dimensional structural diagram of the components of this utility model, including the electric push rod, push rod, and push plate.

[0020] The diagram is labeled as follows: 1-base, 101-testing device, 102-frame, 2-lifting block, 21-roller, 22-first guide rod, 23-first spring, 3-support block, 31-belt assembly, 32-motor, 4-sample storage chamber, 41-limiting block, 42-top plate, 43-second guide rod, 44-second spring, 45-top block, 5-electric push rod, 51-push rod, 52-push plate, 6-control console, 7-collection chamber. Detailed Implementation

[0021] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments, but this does not limit the scope of protection and application of the present invention.

[0022] Example: A burr detection component for processing bare copper flat wire, such as... Figures 1-6 As shown, the device includes a base 1, a testing device 101, a frame 102, a limiting block 41, a top plate 42, a second guide rod 43, a second spring 44, a top block 45, a control console 6, a pushing assembly, and a limiting assembly. The testing device 101 is installed at the center of the top of the base 1 for burr detection of bare copper flat wire assemblies. The frame 102 is symmetrically connected to the top of the base 1. The left chamber within the left frame 102 is a sample storage chamber 4, used to store the bare copper flat wire assemblies to be tested. The sample storage chamber 4 has second guide rods 43 symmetrically welded front and back, and a top plate 42 is slidably connected between the two second guide rods 43. The top plate 42 is designed to support the stacked flat wire sample assemblies. Second springs 44 are connected between the front and rear sides of the top plate 42 and the second guide rods 43. The top left and right sides of the sample storage chamber 4 are symmetrically connected with top blocks 45. Limiting blocks 41 are arranged on the left and right sides inside the sample storage chamber 4. The top blocks 45 are used in conjunction with the U-shaped limiting blocks 41 and abut against the limiting blocks 41 to ensure that the limiting blocks 41 maintain this state to limit the flat wire on the top plate 42, while also facilitating the disassembly of the limiting blocks 41. A control console 6 is installed on the front of the top of the base 1 for operating and monitoring the entire testing process. The frame 102 is equipped with a pushing component, which can automatically push the sample to be tested to the working area of ​​the testing device 101. The testing device 101 is equipped with a limiting component. The right chamber inside the right frame 102 is a collection chamber 7, which is used to store the flat wire group sample after the test is completed. The flat wire group that has completed the test will be transported to the collection chamber 7 for stacking and collection.

[0023] like Figure 6As shown, the push assembly includes electric push rod 5, push rod 51 and push plate 52, the front left side of the frame 102 is bolted with electric push rod 5, the telescopic rod of electric push rod 5 is connected with push rod 51, push rod 51 is welded with push plate 52, push plate 52 penetrates the left end of the frame 102, so as to effectively push the flat wire group on the top plate 42, electric push rod 5 is electrically connected with the control console 6.

[0024] As shown, the limiting assembly includes lifting block 2, roller 21, first guide rod 22, first spring 23, support block 3, belt assembly 31 and motor 32, the first guide rod 22 is connected to the left and right walls of the middle of the test device 101, the lifting block 2 is connected to the first guide rod 22, the roller 21 is connected to the two lifting blocks 2, the first spring 23 is connected between the lifting block 2 and the first guide rod 22, the support block 3 is connected to the left and right walls of the lower side of the test device 101, the roller 21 is connected to the two support blocks 3, the belt assembly 31 is connected between the roller 21 and the motor 32. Figures 2-4 As shown, the limiting assembly includes lifting block 2, roller 21, first guide rod 22, first spring 23, support block 3, belt assembly 31 and motor 32, the first guide rod 22 is connected to the left and right walls of the middle of the test device 101, the lifting block 2 is connected to the first guide rod 22, the roller 21 is connected to the two lifting blocks 2, the first spring 23 is connected between the lifting block 2 and the first guide rod 22, the support block 3 is connected to the left and right walls of the lower side of the test device 101, the roller 21 is connected to the two support blocks 3, the belt assembly 31 is connected between the roller 21 and the motor 32.

[0025] When the burr detection of the flat wire is performed, first, the limiting block 41 is taken out, and then the sample flat wire group is stacked in the sample storage chamber 4. The top plate 42 is moved downward along the second guide rod 43 under the gravity of the flat wire group, so that the second spring 44 is stretched. After the flat wire group is stacked to the standard number, the limiting block 41 is returned to the original position and fixed on the top block 45 on both sides. The limiting block 41 limits the front and back sides and the top surface of the flat wire group, ensures that the uppermost flat wire group is aligned with the push plate 52 and the roller 21, and then the motor 32 and the electric push rod 5 are started. After the motor 32 is started, the output shaft drives the lower roller 21 to rotate through the belt assembly 31. After the electric push rod 5 is started, the telescopic rod is shortened, driving the push rod 51 and the push plate 52 to move to the right side. The push plate 52 pushes the uppermost flat wire group to move to the right side, so that it moves between the two rollers 21. At this time, the upper roller 21 is moved upward under the pressure of the flat wire group, driving the lifting block 2 to rise. The first spring 23 provides a buffer to adapt to the thickness of the flat wire group. The flat wire group is conveyed to the right side through the rotation of the lower roller 21, and the upper roller 21 plays a limiting and stabilizing role. When the flat wire group enters the identification area of the testing device 101, the testing device 101 starts to scan and detect the flat wire, and the burr detection data is transmitted to the control console 6 in real time. With the continuous movement of the push plate 52 and the assistance of the roller 21, the flat wire group slowly moves to the right side and is continuously conveyed by the two rollers 21 on the right side. After the flat wire group that has completed the detection is out of the identification area of the testing device 101, it falls into the collection chamber 7 for collection under the conveying of the right roller 21. After the push plate 52 moves to the limit position, the telescopic rod of the electric push rod 5 is extended to reset, driving the push rod 51 and the push plate 52 to move to the left side. After the push plate 52 is separated from the other flat wire groups, the flat wire group as a whole moves upward by one step under the action of the second spring 44, so that the uppermost flat wire group is aligned with the push plate 52, preparing for the detection of the next flat wire group. In this way, continuous detection work can be realized. Finally, after the work is completed, the control console 6 is used to turn off the electric push rod 5 and the motor 32, and the data is arranged. The detected flat wire group is taken out from the collection chamber 7 and subjected to subsequent processing by comparing the data.

[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, and are not intended to limit the protection scope of the present application. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced by equivalents without departing from the essence and scope of the technical solutions of the present application.

Claims

1. A burr detection assembly for bare copper flat wire processing, characterized by, The system includes a base (1), a testing device (101), a frame (102), a limiting block (41), a top plate (42), a second guide rod (43), a second spring (44), a top block (45), a control console (6), a pushing assembly, and a limiting assembly. The testing device (101) is installed at the center of the top of the base (1). The frame (102) is symmetrically connected to the top of the base (1). The left chamber inside the left frame (102) is a sample storage chamber (4). The second guide rod (43) is symmetrically connected inside the sample storage chamber (4). The two second guide rods (43) are connected to each other. A top plate (42) is slidably connected between the top plate (42) and the second guide rod (43). A second spring (44) is connected between the top plate (42) and the second guide rod (43) on both sides. Top blocks (45) are symmetrically connected to the top left and right sides of the sample storage chamber (4). A limiting block (41) is arranged on the left and right sides inside the sample storage chamber (4). The top block (45) is used in conjunction with the U-shaped limiting block (41) and abuts against the limiting block (41). A control console (6) is installed on the front of the top of the base (1). A pushing component is provided on the frame (102). A limiting component is provided on the testing device (101).

2. The burr detection assembly for processing bare copper flat wires according to claim 1, wherein The right chamber inside the right frame (102) is the collection chamber (7).

3. The burr detection assembly for processing bare copper flat wires according to claim 2, wherein The push assembly includes an electric push rod (5), a push rod (51), and a push plate (52). The electric push rod (5) is installed on the left side of the front part of the frame (102). The push rod (51) is connected to the telescopic rod of the electric push rod (5). The push plate (52) is connected to the push rod (51). The push plate (52) passes through the left end of the frame (102). The electric push rod (5) is electrically connected to the control console (6).

4. The burr detection assembly for processing bare copper flat wires according to claim 3, wherein The limiting assembly includes a lifting block (2), a roller (21), a first guide rod (22), a first spring (23), a support block (3), and a power assembly. The first guide rod (22) is symmetrically connected to the left and right side walls of the middle part of the test device (101). The lifting block (2) is slidably connected to the first guide rod (22). A roller (21) is rotatably connected between the two symmetrical lifting blocks (2). The first spring (23) is connected between the lifting block (2) and the first guide rod (22). The support block (3) is symmetrically connected to the left and right side walls of the lower side of the test device (101). A roller (21) is also rotatably connected between the two symmetrical support blocks (3). The power assembly is provided on the frame (102).

5. The burr detection assembly for processing bare copper flat wires according to claim 4, wherein The outer surface of the lower roller (21) is provided with an anti-slip coating.

6. The burr detection assembly for processing bare copper flat wires according to claim 5, wherein The power assembly includes a belt assembly (31) and a motor (32). The motor (32) is installed between the front sides of the two frames (102). The motor (32) is electrically connected to the control console (6). The front end of the lower roller (21) extends through the front side of the corresponding frame (102). The front end of the lower roller (21) and the output shaft of the motor (32) are both provided with belt assemblies (31).

Images