Photovoltaic module wiring device
By combining the locking block and the locking head, and using the locking and limiting function of the fastening unit, the problem of loosening of photovoltaic junction box components due to mechanical stress is solved, thereby achieving stability of wiring connections, reducing maintenance costs, and improving the operating efficiency and lifespan of the photovoltaic power generation system.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2026-03-31
AI Technical Summary
The wiring connections at the external end of the photovoltaic junction box are prone to loosening due to long-term mechanical stress, leading to unstable power transmission. Existing junction boxes lack effective anti-loosening structures, increasing system maintenance costs and workload.
By employing the cooperation of a locking block and a locking head, along with the locking and limiting function of the fastening unit, the connection stability of the terminal block and external plug is enhanced. Furthermore, a protective cover protects the interface position to prevent loosening caused by external forces.
It significantly improves the stability of wiring connections, reduces interference from the outdoor environment on the interface, lowers maintenance costs, and improves the operating efficiency and service life of photovoltaic power generation systems.
Smart Images

Figure CN224068018U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of photovoltaic module technology, specifically a photovoltaic module wiring device. Background Technology
[0002] Photovoltaic power generation, as a clean and renewable energy technology, plays a crucial role in today's energy structure transformation. A photovoltaic power generation system mainly consists of three parts: solar panels, a controller, and an inverter. These three components require precise wiring connections through junction boxes to ensure the normal operation of the entire system.
[0003] However, in practical applications, the wiring connections at the external ends of photovoltaic junction box components are constantly exposed to the outdoor environment. These connections are not only subject to long-term environmental erosion, such as ultraviolet radiation and wind and rain, but also frequently subjected to wind pull. This long-term mechanical stress makes the wiring connections between the wires and the junction box prone to loosening. Once the connections loosen, it leads to unstable power transmission. Furthermore, most junction box designs on the market do not adequately consider the anti-loosening requirements of complex outdoor environments. The junction boxes themselves lack effective anti-loosening structures and cannot effectively address the loosening of wires caused by external forces during long-term use. This also increases the system's maintenance costs and workload. Installers and maintenance personnel need to regularly check the tightness of the connections, and any problems need to be repaired promptly, which undoubtedly brings many inconveniences to the daily operation and maintenance of photovoltaic power generation systems. To address the shortcomings of existing technologies, this utility model provides a photovoltaic module wiring device to solve the above problems. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a photovoltaic module wiring device. Through the cooperation of the locking block and the locking function of the fastening unit, the connection stability of the terminal block and external plug is significantly enhanced, effectively preventing loosening of external cables due to external forces such as wind pulls, thereby ensuring the stability of power transmission. Simultaneously, the interface positions of the terminal block and external plug have been improved, protecting the interface positions after insertion and reducing interference in outdoor environments. The device has a simple structure, is easy to install and maintain, reduces system maintenance costs and workload, and improves the operating efficiency and service life of the photovoltaic power generation system, providing a more stable and reliable wiring solution for the development of the photovoltaic industry.
[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a photovoltaic module wiring device, comprising several sets of terminal blocks, external plugs, locking blocks, and fastening units;
[0006] Several sets of terminals are disposed on the main body of the photovoltaic module, and the terminals are provided with slots.
[0007] An external plug is movably inserted into the terminal block, and an external cable is provided on the external plug;
[0008] The locking block is mounted on the external plug and is movably engaged in the slot.
[0009] A fastening unit is disposed on the terminal block and is used to lock and limit the position of the locking block. The fastening unit includes a rotating part and a locking head.
[0010] The rotating component is mounted on the terminal block;
[0011] The lock head is mounted on the rotating part and is movably engaged inside the locking block.
[0012] Preferably, the card block has a locking groove corresponding to the position of the lock head.
[0013] Preferably, the rotating component is provided with a pin, which is rotatably connected to the terminal block.
[0014] Preferably, a spring is fixedly connected between the rotating component and the terminal block.
[0015] Preferably, the terminal block has a slot corresponding to the position of the lock head.
[0016] Preferably, a protective cover is movably attached to the outside of the terminal block, and the protective cover is used to protect the external cables.
[0017] Preferably, the protective cover is provided with an embedded block, and the photovoltaic module body is connected to a positioning seat, with the embedded block being movably engaged in the positioning seat.
[0018] This utility model discloses a photovoltaic module wiring device, which has the following beneficial effects:
[0019] This photovoltaic module wiring device significantly enhances the connection stability of the terminal block and external plug through the cooperation of the locking block and the locking and limiting function of the fastening unit. It effectively prevents the external cable from loosening due to external forces such as wind pulling, thereby ensuring the stability of power transmission. At the same time, the interface position of the terminal block and external plug has been improved, and the interface position is protected after plugging in, reducing interference in the outdoor environment. The device has a simple structure, is easy to install and maintain, reduces the system maintenance cost and workload, improves the operating efficiency and service life of the photovoltaic power generation system, and provides a more stable and reliable wiring solution for the development of the photovoltaic industry. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is a first-person perspective view of the overall structure of this utility model;
[0022] Figure 2 This is a second-view schematic diagram of the overall structure of this utility model;
[0023] Figure 3 This is a disassembly diagram of the protective cover of this utility model;
[0024] Figure 4 This is a disassembly diagram of the external plug of this utility model;
[0025] Figure 5 This is a schematic diagram of the fastening unit of this utility model.
[0026] In the diagram: 1. Photovoltaic module body; 2. Terminal block; 21. Slot; 22. Groove; 3. External plug; 31. External cable; 4. Locking block; 41. Locking groove; 5. Fastening unit; 51. Rotating component; 52. Lock head; 53. Spring; 54. Pin; 6. Protective cover; 61. Embedded block; 7. Positioning seat. Detailed Implementation
[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0028] This application provides a photovoltaic module wiring device, which solves the problem that in practical applications, the wiring positions at the outer end of the photovoltaic junction box module are exposed to the outdoor environment all year round. Long-term mechanical stress makes the wiring connection between the wire and the junction box prone to loosening. The junction box itself lacks an effective anti-loosening structure, which increases the maintenance cost and workload of the system.
[0029] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.
[0030] Example 1:
[0031] This utility model discloses a photovoltaic module wiring device, according to the attached... Figure 1-5 As shown, it includes several sets of terminal blocks 2, external plugs 3, locking blocks 4, and fastening units 5;
[0032] The terminal block 2 is a basic support component of the photovoltaic module wiring device, fixedly mounted on the photovoltaic module body 1. Its slot 21 engages with the locking block 4 on the external plug 3 to achieve initial positioning and connection between the external plug 3 and the terminal block 2. The shape and size of the slot 21 match the locking block 4 to ensure accurate insertion of the locking block 4.
[0033] The terminal block 2 is also provided with a slot 22, which corresponds to the position of the lock head 52, providing space for the movement of the lock head 52, so that the lock head 52 can be smoothly inserted into the lock groove 41 inside the locking block 4 to achieve locking of the wiring connection.
[0034] The external plug 3 is movably inserted into the terminal block 2, and the external cable 31 on it is used to connect to an external circuit to realize the transmission of electrical energy. The external plug 3 is detachably connected to the terminal block 2 by engaging with the slot 21 on the terminal block 2 via the locking block 4, which facilitates installation and disassembly.
[0035] The locking block 4 is mounted on the external plug 3 and is movably engaged in the locking slot 21. The locking block 4 has a locking groove 41 corresponding to the position of the locking head 52. When the locking head 52 is engaged in the locking groove 41, the locking block 4 is locked, thereby fixing the connection between the external plug 3 and the terminal block 2.
[0036] Fastening unit 5 includes a rotating part 51 and a locking head 52;
[0037] The rotating component 51 is mounted on the terminal block 2 and is rotatably connected to the terminal block 2 via a pin 54, allowing the rotating component 51 to rotate around the pin 54. A spring 53 is fixedly connected between the rotating component 51 and the terminal block 2. The elastic force of the spring 53 causes the rotating component 51 to have a tendency to rotate. When the rotating component 51 is pressed by an external force, the lock head 52 is in the unlocked state, facilitating the insertion and removal of the external plug 3.
[0038] The locking head 52 is mounted on the rotating part 51 and is movably engaged inside the locking block 4. When it is necessary to lock the external plug 3, the rotating part 51 is rotated to make the locking head 52 engage in the locking groove 41 of the locking block 4, thereby achieving locking and limiting of the connection of the connecting wire.
[0039] Example 2:
[0040] This utility model discloses a photovoltaic module wiring device, according to the attached... Figure 1-5 As shown, it includes several sets of terminal blocks 2, external plugs 3, locking blocks 4, and fastening units 5;
[0041] Several sets of terminal blocks 2 are disposed on the photovoltaic module body 1, and the terminal blocks 2 are provided with slots 21;
[0042] The external plug 3 is movably inserted into the terminal block 2, and the external plug 3 is equipped with an external cable 31;
[0043] The card block 4 is set on the external plug 3 and is movably engaged in the card slot 21;
[0044] The fastening unit 5 is disposed on the terminal block 2 and is used to lock and limit the locking block 4. The fastening unit 5 includes a rotating part 51 and a locking head 52.
[0045] Rotating component 51 is mounted on terminal block 2;
[0046] The lock head 52 is mounted on the rotating part 51 and is movably engaged inside the locking block 4.
[0047] The card block 4 has a lock groove 41 corresponding to the position of the lock head 52.
[0048] The protective cover 6 is movably attached to the outside of the terminal block 2 to protect the external cable 31 from damage caused by the external environment, such as wind, sun, and rain, as well as the interface between the external cable 31 and the terminal block 2 and the external plug 3. The protective cover 6 has an embedded block 61, and a positioning seat 7 is connected to the photovoltaic module body 1. The embedded block 61 is movably attached to the positioning seat 7, allowing the protective cover 6 to be stably installed on the outside of the terminal block 2. The embedded block 61 and the positioning seat 7 are fixed together with bolts.
[0049] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes the element.
[0050] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A photovoltaic module wiring device, characterized by, The utility model relates to a photovoltaic module locking device, including: A plurality of groups of terminal blocks (2) are arranged on the photovoltaic module main body (1), the terminal block (2) is provided with a clamping groove (21) on it; An external plug (3) is movably inserted into the terminal block (2), and the external plug (3) is provided with an external cable (31); A clamping block (4) is arranged on the external plug (3) and movably clamped in the clamping groove (21); A fastening unit (5) is arranged on the terminal block (2) and used for locking and limiting the clamping block (4), and the fastening unit (5) comprises: A rotating part (51) is arranged on the terminal block (2); A lock head (52) is arranged on the rotating part (51) and movably clamped in the clamping block (4).
2. A PV module wiring device according to claim 1, wherein, The clamping block (4) is provided with a lock groove (41) corresponding to the position of the lock head (52).
3. A PV module wiring device according to claim 1, wherein, The rotating part (51) is provided with a pin shaft (54) rotatably connected to the terminal block (2).
4. A PV module wiring device according to claim 3, wherein, The rotating part (51) and the terminal block (2) are fixedly connected with a spring (53).
5. A PV module wiring device according to claim 1, wherein, The terminal block (2) is provided with a notch (22) corresponding to the position of the lock head (52).
6. A PV module wiring device according to claim 1, wherein, The outer side of the terminal block (2) is movably clamped with a protective cover (6), and the protective cover (6) is used for protecting the external cable (31).
7. A PV module wiring device according to claim 6, wherein, The protective cover (6) is provided with an embedded block (61), the photovoltaic module main body (1) is connected with a positioning seat (7), and the embedded block (61) is movably clamped in the positioning seat (7).