Novel photovoltaic module middle pressing block assembly

Abstract

The utility model discloses a novel middle pressing block assembly of a photovoltaic assembly, which comprises an upper pressing block and a lower pressing block, at least part of the end part of the upper pressing block is in contact with the outer side end surface of the top of a purline, and the lower pressing block is provided with a first contact part in contact with the inner side end surface of the top of the purline. Connecting holes are formed in the upper pressing block and the lower pressing block, the upper pressing block and the lower pressing block are locked to the top of the purline through connecting bolts, after the upper pressing block and the lower pressing block are locked, the ends, away from the purline, of the upper pressing block and the lower pressing block abut against each other, and a connecting part connected with a photovoltaic module is further arranged on the upper pressing block; different from a traditional photovoltaic module end portion pressing block, the novel photovoltaic module end portion pressing block is additionally provided with the lower pressing block, the photovoltaic module can be clamped on the photovoltaic support purline without forming holes in the photovoltaic support purline again, and the novel photovoltaic module end portion pressing block is particularly suitable for a built module needing to be reinforced.

Description

TECHNICAL FIELD

[0001] The utility model relates to photovoltaic auxiliary equipment technical field, especially in a new type photovoltaic module middle part compression block subassembly. BACKGROUND

[0002] With the large-scale application of photovoltaic power generation system, the structural reliability of the module frame under extreme weather conditions faces severe challenges. The traditional aluminum frame is prone to structural failure problems such as frame tearing and profile deformation in areas with high wind pressure due to insufficient structural strength, especially in the photovoltaic power station that has been built. Such damage will directly affect the system operation safety and power generation efficiency.

[0003] The existing reinforcement scheme mainly adopts the C-shaped compression block combined with the purlin opening fixing method. This technology has multiple limitations in practical application. First, the support system of the power station in production is mostly pre-processed and shaped. Secondary drilling needs to overcome the risk of positioning deviation, and the on-site processing of high-strength steel purlins requires special equipment, which significantly reduces the construction efficiency. Second, repeated drilling will weaken the structural strength of the purlin, affecting the overall stability of the support system. Third, the tightening effect of the traditional compression block is greatly affected by the operation level of the construction personnel, and it is easy to cause uneven reinforcement.

[0004] The alternating stress caused by dynamic wind load also aggravates the metal fatigue of the compression block connection part, leading to the gradual attenuation of the bolt pretightening force, and further causing the resonance risk of the module-support system. In addition, the conventional reinforcement scheme is difficult to adapt to different specifications of the purlin section. UTILITY MODEL CONTENTS

[0005] The utility model aims at the above-mentioned deficiencies to provide a new type photovoltaic module middle part compression block subassembly, which solves the problem of opening the purlin of the photovoltaic support in the prior art when fixing the photovoltaic module.

[0006] The utility model is realized by the following scheme:

[0007] A new type photovoltaic module middle part compression block subassembly, comprising an upper compression block and a lower compression block, at least part of the end of the upper compression block is in contact with the outer side end face of the top of the purlin, the lower compression block is provided with a first contact part in contact with the inner side end face of the top of the purlin, and the upper compression block and the lower compression block are provided with connecting holes, the upper compression block and the lower compression block are locked on the top of the purlin through connecting bolts, and the end of the upper compression block and the lower compression block away from the purlin abuts after being locked, and the left and right sides of the upper compression block are respectively provided with connecting parts connected with the photovoltaic module.

[0008] Based on the structure of the above-mentioned new photovoltaic module middle pressing block assembly, the upper pressing block comprises a first contact horizontal plate, a first support vertical plate, a second support vertical plate and a second contact horizontal plate; the first support vertical plate and the second support vertical plate are respectively connected with the upper and lower end faces of the first contact horizontal plate, and the second contact horizontal plate is connected with the second support vertical plate; the first support vertical plate is arranged in parallel at both ends of the length direction of the first support horizontal plate.

[0009] Based on the structure of the above-mentioned new photovoltaic module middle pressing block assembly, a first limiting plate is arranged on the end face of the first support vertical plate away from the first contact horizontal plate, and the first limiting plate is arranged on the opposite side of the first contact horizontal plate in the first support vertical plate.

[0010] Based on the structure of the above-mentioned new photovoltaic module middle pressing block assembly, the connecting edge of the first support vertical plate and the first contact horizontal plate is adjacent to the connecting plate of the second support vertical plate and the first contact plate, and is integrally formed.

[0011] Based on the structure of the above-mentioned new photovoltaic module middle pressing block assembly, the overall structure of the first limiting plate is trapezoidal, and the end of the first limiting plate away from the first support vertical plate is trapezoidal.

[0012] Based on the structure of the above-mentioned new photovoltaic module middle pressing block assembly, the lower pressing block comprises a third contact horizontal plate, a third support vertical plate and a fourth contact horizontal plate; the third support vertical plate is arranged vertically at the end of the third contact horizontal plate, the fourth contact horizontal plate is arranged at the end of the third support vertical plate away from the third support horizontal plate, and the fourth contact horizontal plate is arranged vertically to the third support vertical plate.

[0013] Based on the structure of the above-mentioned new photovoltaic module middle pressing block assembly, the fourth contact horizontal plate and the third contact horizontal plate are respectively arranged at the opposite ends of the third support vertical plate, and the fourth contact horizontal plate is arranged in parallel to the third contact horizontal plate.

[0014] Based on the structure of the above-mentioned new photovoltaic module middle pressing block assembly, a first through hole is arranged on the first contact horizontal plate, a second through hole is arranged on the third contact horizontal plate, the positions of the first through hole and the second through hole are matched, and when the connecting bolt passes through the first through hole and the second through hole to connect the upper pressing block and the lower pressing block into one, the ends of the second contact horizontal plate and the third contact horizontal plate are flush.

[0015] Based on the structure of the above-mentioned new photovoltaic module middle pressing block assembly, the first through hole is arranged close to the second support vertical plate.

[0016] Based on the structure of the above-mentioned new photovoltaic module middle pressing block assembly, the size of the second contact horizontal plate is the same as the size of the third contact horizontal plate.

[0017] Therefore, the utility model has the beneficial effects that:

[0018] 1、In the scheme, the upper pressing block and the lower pressing block respectively abut on the inner and outer sidewalls of the purlin top to form an internal support structure, and meanwhile, the end portions of the upper pressing block and the lower pressing block away from the purlin abut to form an external support structure, finally, the upper pressing block and the lower pressing block are locked through the connecting bolts, the upper pressing block can be stably fixed on the purlin through the internal and external support structures, and the purlin does not need to be holed, the mechanical properties of the purlin are ensured, and the entire support system can more safely support the photovoltaic module under extreme weather conditions.

[0019] 2、Unlike the traditional photovoltaic module end pressing block, the novel photovoltaic module end pressing block adds the lower pressing block, and the photovoltaic module can be clamped on the photovoltaic support purlin without again holed on the photovoltaic support purlin, and is particularly suitable for the module which has been built and needs to be reinforced. BRIEF DESCRIPTION OF DRAWINGS

[0020] Fig. 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0021] Fig. 2 It is a schematic diagram of the overall cross-sectional structure of the utility model;

[0022] Fig. 3 It is a schematic diagram of the cross-sectional structure of the upper pressing block in the utility model

[0023] Marked in the figure: 1, upper pressing block; 2, lower pressing block; 3, purlin; 4, photovoltaic module; 5, connecting bolt; 11, first contact horizontal plate; 12, first support vertical plate; 13, second support vertical plate; 14, second contact horizontal plate; 15, first limiting plate; 16, first through hole; 21, third contact horizontal plate; 22, third support vertical plate; 23, fourth contact horizontal plate; 24, second through hole. DETAILED DESCRIPTION

[0024] All features disclosed in this specification, and / or all steps of any methods disclosed, may be combined in any combination, except combinations where at least some of the features and / or steps are mutually exclusive.

[0025] Any feature disclosed in this specification, unless stated otherwise, can be replaced by alternative features serving the same, equivalent or similar purpose.

[0026] In the description of the utility model, it is understood that the terms "upper", "lower", "left", "right" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and cannot be understood as indicating or implying that the devices or elements indicated must have a predetermined orientation, be constructed and operated in a predetermined orientation, and therefore cannot be understood as limiting the utility model.

[0027] In addition, the terms "first", "second", and the like are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second", etc. can explicitly or implicitly include one or more of the features.

[0028] Embodiment 1

[0029] As Figs. 1-3 shown, the utility model provides a technical scheme:

[0030] A novel photovoltaic module middle pressing block assembly, at least including but not limited to upper pressing block 1 and lower pressing block 2, at least part of the end of upper pressing block 1 is in contact with the top outer side end face of purline 3, the first contact part in contact with the top inner side end face of purline 3 is arranged on lower pressing block 2, the connecting hole is arranged in upper pressing block 1 and lower pressing block 2, and upper pressing block 1 and lower pressing block 2 are locked on the top of purline 3 by connecting bolt 5, and after upper pressing block 1 and lower pressing block 2 are locked, the end of upper pressing block 1 and lower pressing block 2 away from purline 3 abuts, and the left and right sides of upper pressing block 1 are respectively provided with the connecting part connected with photovoltaic module 4.

[0031] Based on the above structure, in the scheme, upper pressing block 1 and lower pressing block 2 abut on the inner and outer side walls of the top of purline 3 respectively, form internal support structure, cooperate with the end of upper pressing block 1 and lower pressing block 2 away from purline 3 abutting, form external support structure, finally make upper pressing block 1 and lower pressing block 2 lock by connecting bolt 5, through internal and external support structure, finally make upper pressing block 1 be able to stably fixed on purline 3, and do not need to carry out the hole of purline 3, guarantee the mechanical property of purline 3, make the whole support system be able to more safely support photovoltaic module 4 under extreme weather conditions.

[0032] As an example, upper pressing block 1 can include first contact horizontal plate 11, first support vertical plate 12, second support vertical plate 13 and second contact horizontal plate 14;First support vertical plate 12, second support vertical plate 13 are connected with the upper and lower end faces of first contact horizontal plate 11 respectively, and second contact horizontal plate 14 is connected with second support vertical plate 13;First support vertical plate 13 is parallelly arranged at both ends of the length direction of first support horizontal plate.

[0033] Based on the above structure, in use, the part of the plate surface of the first contact horizontal plate 11 is in contact with the outer side wall of the top of the purlin 3, the first supporting vertical plate 12 is arranged on the end surface of the first contact horizontal plate 11 away from the purlin 3, and the second supporting vertical plate 13 is arranged on the end surface of the first contact horizontal plate 11 close to the purlin 3, so that the first contact horizontal plate 11 has more plate surfaces in contact with the top of the purlin 3, and the second contact horizontal plate 14 is used to contact the lower pressing block 2, thereby forming an external support structure.

[0034] As an example, the first limiting plate 15 is arranged on the end surface of the first supporting vertical plate 12 away from the first contact horizontal plate 11, and the first limiting plate 15 is arranged on the opposite side of the first contact horizontal plate 11 on the first supporting vertical plate 12.

[0035] Based on the above structure, when the first contact horizontal plate 11 is fixed on the purlin 3, a cavity structure for limiting the photovoltaic module 4 is formed between the first limiting plate 15 and the outer side wall of the purlin 3, so that the photovoltaic module 4 can be fixed in the cavity between the first limiting plate 15 and the purlin 3, and the parallel arrangement of the first supporting vertical plate 13 can simultaneously support two groups of photovoltaic modules on the left and right sides, which is suitable for the middle end support of the photovoltaic module.

[0036] As an example, the connecting edge of the first supporting vertical plate 12 and the first contact horizontal plate 11 is adjacent to the connecting plate of the second supporting vertical plate 13 and the first contact plate, and is integrally formed.

[0037] Based on the above structure, by arranging the first supporting vertical plate 12 and the second supporting vertical plate 13 on different sides, they can play different roles in different directions, that is, the second supporting plays a supporting role, and the first supporting vertical plate 12 plays a limiting and matching role for the photovoltaic module 4, and the two are integrally formed, so that the structure of the entire upper pressing block 1 is more stable, and when locked by the connecting bolt 5, the structural support performance can be more stable.

[0038] As an example, the overall structure of the first limiting plate 15 is a trapezoidal structure, and the end of the first limiting plate 15 away from the first supporting vertical plate 12 is a trapezoidal structure.

[0039] Based on the above structure, the end of the first limiting plate 15 is arranged as a sharp trapezoidal structure, which can reduce the space size of the end, and provide flexible reserved space for subsequent system assembly and clearance between components.

[0040] As an example, the lower pressing block 2 can include a third contact horizontal plate 21, a third supporting vertical plate 22, and a fourth contact horizontal plate 23; the third supporting vertical plate 22 is vertically arranged on the end of the third contact horizontal plate 21, and the fourth contact horizontal plate 23 is arranged on the end of the third supporting vertical plate 22 away from the third supporting horizontal plate, and the fourth contact horizontal plate 23 is perpendicular to the third supporting vertical plate 22.

[0041] The fourth contact horizontal plate 23 and the third contact horizontal plate 21 are respectively arranged at the opposite ends of the third supporting vertical plate 22, and the fourth contact horizontal plate 23 is arranged in parallel with the third contact horizontal plate 21.

[0042] Based on the above structure, the third contact horizontal plate 21 can provide a supporting basis with the second contact horizontal plate 14, and the parallel arrangement can provide more contact surfaces and increase the supporting force; the fourth contact horizontal plate 23 can increase the contact area between the lower pressing block 2 and the purlin 3, increase the friction therebetween, and make the upper and lower pressing blocks more stable when locked on the purlin 3; and the large contact surface can also reduce the damage to the surface of the purlin 3.

[0043] For example, the first through hole 16 is arranged on the first contact horizontal plate 11, the second through hole 24 is arranged on the third contact horizontal plate 21, and the first through hole 16 and the second through hole 24 are arranged in a matching position; when the connecting bolt 5 passes through the first through hole 16 and the second through hole 24 to connect the upper pressing block 1 and the lower pressing block 2 into a whole, the ends of the second contact horizontal plate 14 and the third contact horizontal plate 21 are flush.

[0044] Based on the above structure, the first through hole 16 and the second through hole 24 can play a locking role, and during the pre-locking process, the ends of the second contact horizontal plate 14 and the third contact horizontal plate 21 are flush, which can ensure that the first contact horizontal plate 11 and the fourth contact horizontal plate 23 are located in the same vertical plane at the upper and lower ends of the purlin 3, so as to ensure the strength of the internal supporting structure.

[0045] For example, the first through hole 16 is arranged close to the second supporting vertical plate 13.

[0046] Based on the above structure, the special arrangement of the first through hole 16 can make the third supporting vertical plate have a predetermined distance from the purlin 3 when the connecting bolt 5 locks the first through hole 16 and the second through hole 24, so that the third supporting vertical plate has a certain adjusting function, which can adapt to different working environments.

[0047] For example, the size of the second contact horizontal plate 14 can be the same as that of the third contact horizontal plate 21.

[0048] Based on the above structure, the balance of the supporting force of the internal and external supporting structures is ensured, so that the same fixed fatigue life is as possible as possible, and the later maintenance is facilitated.

[0049] The above only describes preferred embodiments of the utility model, and does not limit the utility model, and any modification, equivalent replacement and improvement within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A new mid-module compression block assembly for photovoltaic modules, characterized by: The upper pressing block and the lower pressing block are provided with connecting holes, and the upper pressing block and the lower pressing block are locked on the purlin top through connecting bolts, and the end portions of the upper pressing block and the lower pressing block away from the purlin abut against each other after the upper pressing block and the lower pressing block are locked, and the left and right sides of the upper pressing block are respectively provided with connecting portions connected with the photovoltaic module.

2. A novel photovoltaic module mid-section compression block assembly according to claim 1, characterized in that: The upper pressing block comprises a first contact horizontal plate, a first support vertical plate, a second support vertical plate and a second contact horizontal plate; the first support vertical plate and the second support vertical plate are respectively connected with the upper and lower end faces of the first contact horizontal plate, and the second contact horizontal plate is connected with the second support vertical plate; the first support vertical plate is parallelly arranged at the two end portions of the first support horizontal plate in the length direction.

3. A novel photovoltaic module mid-section compression block assembly according to claim 2, characterized in that: The end face of the first support vertical plate away from the first contact horizontal plate is provided with a first limiting plate, and the first limiting plate is arranged on the opposite side of the first contact horizontal plate on the first support vertical plate.

4. A novel photovoltaic module mid-section compression block assembly according to claim 3, characterized in that: The connecting edge of the first support vertical plate and the first contact horizontal plate is adjacent to the connecting plate of the second support vertical plate and the first contact plate, and is integrally formed.

5. A novel photovoltaic module mid-section compression block assembly according to claim 4, wherein: The overall structure of the first limiting plate is in a trapezoidal structure, and the end portion of the first limiting plate away from the first support vertical plate is in a trapezoidal structure.

6. A novel photovoltaic module mid-section compression block assembly according to claim 5, wherein: The lower pressing block comprises a third contact horizontal plate, a third support vertical plate and a fourth contact horizontal plate; the third support vertical plate is vertically arranged at the end portion of the third contact horizontal plate, and the fourth contact horizontal plate is arranged at the end portion of the third support vertical plate away from the third support horizontal plate, and the fourth contact horizontal plate is perpendicular to the third support vertical plate.

7. A novel mid-section press block assembly for a photovoltaic module according to claim 6, wherein: The fourth contact horizontal plate and the third contact horizontal plate are respectively arranged at the opposite end portions of the third support vertical plate, and the fourth contact horizontal plate is parallel to the third contact horizontal plate.

8. A novel photovoltaic module mid-section compression block assembly according to claim 7, characterized in that: The first contact horizontal plate is provided with a first through hole, and the third contact horizontal plate is provided with a second through hole, and the positions of the first through hole and the second through hole are matched; when the connecting bolt passes through the first through hole and the second through hole to connect the upper pressing block and the lower pressing block into one, the end portions of the second contact horizontal plate and the third contact horizontal plate are flush.

9. A novel photovoltaic module mid-section compression block assembly according to claim 8, characterized in that: The first through hole is arranged close to the second support vertical plate.

10. A novel photovoltaic module mid-section compression block assembly according to claim 9, characterized in that: The size of the second contact horizontal plate is the same as that of the third contact horizontal plate.

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