Solid beverage production pyramid mixer with uniform mixing and dust-free discharging functions

Abstract

The utility model relates to the technical field of solid beverage production, and discloses a solid beverage production pyramid mixer capable of uniformly mixing and discharging without dust, which comprises a concave support frame, the outer wall of the concave support frame is fixedly provided with a mounting seat, the top of the concave support frame is fixedly provided with an arched support frame, and the arched support frame is fixedly provided with an arc-shaped groove. A control display box is fixedly mounted on the front face of the concave supporting frame, and a motor is fixedly mounted at the top of the mounting base. An additive in an adding box is conveyed to an adding cavity of an annular box through a connecting thick pipe, a connecting thin pipe and a connecting hose by arranging a conveying pump, the additive is evenly sprayed through a spray head, flying and scattering of the additive are avoided, dust-free adding is achieved, the conveying amount of the additive can be flexibly controlled through cooperation with a control valve, and the pipeline stability is guaranteed through a pipeline supporting frame; the pipeline is prevented from shaking and deforming, the smooth additive conveying process is ensured, and the mixing effect is improved.

Description

Technical Field

[0001] This utility model relates to the field of solid beverage production technology, specifically a square cone mixer for solid beverage production that provides uniform mixing and dust-free discharge. Background Technology

[0002] The cone mixer is a widely used mixing equipment in industries such as pharmaceuticals, chemicals, metallurgy, food, light industry, and beverages. It is particularly suitable for mixing products with relatively simple varieties and large batches. The working principle of the cone mixer is to load materials into a cone-shaped, sealed mixing cylinder, with the axis of symmetry of the hopper forming an angle with the axis of rotation. Different components move in three-dimensional space within the sealed hopper, producing strong tumbling, diffusion, and contraction effects, thus achieving a good mixing effect. In the field of solid beverage production, traditional mixing equipment has shortcomings in terms of mixing uniformity and the accuracy of additive addition, seriously affecting product quality and production efficiency.

[0003] Traditional mixing equipment often fails to thoroughly mix raw materials, especially those prone to clumping in solid beverages. These clumps are difficult to disperse during mixing, leading to uneven component distribution in the final product. For example, in solid beverages containing multiple nutrients, uneven mixing can result in some parts having excessively high levels of certain components while others have excessively low levels. This not only affects the taste but may also reduce its nutritional value. Furthermore, uneven mixing can lead to incomplete dissolution and particle residue during brewing, impacting the consumer experience. Simultaneously, the amount of additives added is crucial to product quality in solid beverage production. However, traditional equipment lacks precise control over additive addition. On one hand, accurate measurement of additive amounts is difficult, easily resulting in over- or under-addition. Over-addition may lead to products failing to meet relevant standards, posing a potential threat to consumer health; under-addition may fail to achieve the desired effect, affecting the product's taste and shelf life. On the other hand, additives are prone to flying and scattering during the addition process, which not only wastes raw materials but also pollutes the production environment, increases cleaning costs and production risks. Therefore, it is necessary to design a square cone mixer for solid beverage production that can uniformly mix and discharge dust-free materials. Utility Model Content

[0004] The purpose of this invention is to provide a square cone mixer for solid beverage production that can uniformly mix and discharge dust-free materials. It solves the technical problems that solid beverage raw materials are prone to clumping during storage or transportation, resulting in uneven mixing, affecting product quality, and making it difficult to accurately control the amount of additives added. Furthermore, the additives are prone to flying around during the addition process, causing waste of raw materials. This invention achieves the purpose of effectively dispersing and uniformly mixing raw materials and achieving precise addition and dust-free spraying of additives.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a square cone mixer for producing solid beverages with uniform mixing and dust-free discharge, comprising a concave support frame, a mounting base fixedly installed on the outer wall of the concave support frame, an arched support frame fixedly installed on the top of the concave support frame, a control display box fixedly installed on the front of the concave support frame, a motor fixedly installed on the top of the mounting base, and a mounting square frame fixedly installed at the output end of the motor via a rotating shaft, wherein the other outer wall of the mounting square frame is disposed on the concave support frame via a rotating shaft. The inner wall of the mounting square frame is fixedly equipped with a square cone-shaped mixing cylinder. The bottom of the square cone-shaped mixing cylinder is connected to a discharge pipe, and the outer wall of the discharge pipe is fitted with a flow control valve. The feeding and adding component is located inside and above the square cone-shaped mixing cylinder. The feeding and adding component includes: a dispersing feeding part, which is located above the square cone-shaped mixing cylinder; and a feeding part, which is located inside and on one side of the square cone-shaped mixing cylinder, and is located below and on one side of the dispersing feeding part.

[0006] Preferably, the material dispersing and feeding part includes: a storage box, which is fixedly installed on the top of the arched support frame; a connecting hopper is provided at the bottom of the storage box; a small motor is fixedly installed on one side of the storage box through an arc-shaped support seat; a stirring rod is provided at the output end of the small motor through a coupling, and the stirring rod is located inside the storage box.

[0007] Preferably, the outer wall of the stirring rod is fixedly fitted with an installation sleeve, and there are two sets of such sleeves. The outer wall of the installation sleeve is fixedly fitted with a dispersing L-shaped blade. A connecting feed box is provided below the connecting hopper, and the connecting feed box is connected to the top of the square cone-shaped mixing cylinder. The top of the connecting feed box is provided with a feed inlet.

[0008] Preferably, the inner wall of the connecting feed box is provided with a volume control sliding hole, and an adjusting cylinder is provided on one side of the connecting feed box. The adjusting cylinder is fixedly installed on the top of the square cone-shaped mixing cylinder. The connecting end of the adjusting cylinder is fixedly installed with a volume control sealing plate through a connecting column, and the volume control sealing plate is slidably connected to the volume control sliding hole.

[0009] Preferably, the feeding part includes: a through hole, which is formed on the outer wall of the concave support frame and extends into the interior of the rotating shaft; a feeding box, which is fixedly installed on one side of the outer wall of the concave support frame, and a feeding pipe is connected to the top of the feeding box; a conveying pump is fixedly installed inside the feeding box, and a connecting thick pipe is connected to the connection port of the conveying pump, which can move to observe the feeding box and extends to the top of the feeding box; a connecting thin pipe is connected to the other end of the connecting thick pipe, and the connecting thin pipe extends into the interior of the through hole.

[0010] Preferably, a control valve is sleeved on the outer wall of the connecting tube, a pipe support frame is provided on the outer wall of the connecting tube, and the pipe support frame is fixedly installed on the outer wall of the concave support frame. The other end of the connecting tube is connected to a connecting hose, and the outer wall of the connecting hose passes through the outer wall of the square frame and the square cone-shaped mixing cylinder through a bearing and extends into the interior of the square cone-shaped mixing cylinder.

[0011] Preferably, the other end of the connecting hose is connected to an annular box, and the annular box is fixedly installed on the top of the inner wall of the square cone-shaped mixing cylinder. An addition chamber is opened inside the annular box, and nozzles are equidistantly connected to the bottom circumference of the annular box, and the nozzles are connected to the addition chamber.

[0012] This invention provides a square cone mixer for solid beverage production that produces uniformly mixed, dust-free output. It offers the following advantages:

[0013] (1) This utility model is equipped with a small motor to drive the stirring rod to rotate, and the L-shaped blades to effectively disperse the raw materials in the storage box, avoid clumping, and ensure the uniformity and consistency of the raw materials in the mixing process. With the help of the adjusting cylinder to drive the quantity control sealing plate to slide in the quantity control sliding hole, the amount of raw materials entering the connecting feed box from the connecting hopper can be precisely controlled to meet different production needs, making the mixing process more flexible. The amount of raw materials added can be adjusted according to production needs to achieve the effect of improving the uniformity of mixing.

[0014] (2) This utility model is equipped with a delivery pump to transport the additive in the addition box to the addition chamber of the ring box through the connecting thick pipe, connecting thin pipe and connecting hose. The additive is evenly sprayed through the nozzle, avoiding the flying and scattering of the additive, realizing dust-free addition. With the control valve, the amount of additive delivered can be flexibly controlled. The pipe support frame ensures the stability of the pipe, prevents the pipe from shaking and deforming, ensures the smooth delivery of the additive, and improves the mixing effect. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a cross-sectional view of the structure of a square cone mixer for producing solid beverages with uniform mixing and dust-free discharge according to this utility model;

[0017] Figure 3 This is a side view of the structure of the dispersing and feeding section of a square cone mixer for solid beverage production, which provides uniform mixing and dust-free discharge according to this utility model.

[0018] Figure 4 This is a bottom view of the structure of the additive section of a square cone mixer for producing solid beverages with uniform mixing and dust-free discharge, according to this utility model.

[0019] In the diagram: 1. Concave support frame, 11. Mounting base, 12. Arched support frame, 2. Control display box, 3. Motor, 4. Mounting square frame, 5. Square cone mixing cylinder, 51. Control valve, 52. Discharge pipe, 53. Heating jacket, 54. Heating resistance wire, 6. Feeding and adding component, 61. Dispersing and discharging part, 611. Storage box, 612. Connecting hopper, 613. Small motor, 614. Stirring rod, 615. Mounting sleeve, 616. Dispersing L-shaped blade, 617. Connecting feed box, 618. Control sliding hole, 619. Adjusting cylinder, 6110. Control sealing plate, 62. Adding part, 621. Through hole, 622. Adding box, 623. Conveying pump, 624. Connecting thick pipe, 625. Connecting thin pipe, 626. Control valve, 627. Pipe support frame, 628. Connecting hose, 629. Ring box, 6210. Adding chamber, 6211. Nozzle. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention. Example

[0022] Based on the existing problems of solid beverage raw materials easily clumping during storage or transportation, leading to uneven mixing, affecting product quality, and making it difficult to accurately control the amount of additives added, and the tendency for additives to fly up during addition, causing raw material waste, this utility model provides a preferred embodiment of a square cone mixer for solid beverage production that provides uniform mixing and dust-free discharge. Figure 1-4As shown: A square cone mixer for producing solid beverages with uniform mixing and dust-free discharge includes a concave support frame 1, a mounting base 11 fixedly installed on the outer wall of the concave support frame 1, an arched support frame 12 fixedly installed on the top of the concave support frame 1, a control display box 2 fixedly installed on the front of the concave support frame 1, a motor 3 fixedly installed on the top of the mounting base 11, and a mounting square frame 4 fixedly installed on the output end of the motor 3 via a rotating shaft. The other outer wall of the mounting square frame 4 is connected to the inner wall of the concave support frame 1 via a rotating shaft. A square cone-shaped mixing cylinder 5 is fixedly installed, and a discharge pipe 52 is connected to the bottom of the square cone-shaped mixing cylinder 5. A flow control valve 51 is sleeved on the outer wall of the discharge pipe 52. A feeding and adding component 6 is set inside and above the square cone-shaped mixing cylinder 5. The feeding and adding component 6 includes: a dispersing and feeding part 61, which is set above the square cone-shaped mixing cylinder 5; and a feeding part 62, which is set inside and on one side of the square cone-shaped mixing cylinder 5, and the feeding part 62 is set below and on one side of the dispersing and feeding part 61.

[0023] The material dispersing part 61 includes: a storage box 611, which is fixedly installed on the top of the arched support frame 12; the bottom of the storage box 611 is connected to a connecting hopper 612; a small motor 613 is fixedly installed on one side of the storage box 611 through an arc-shaped support seat; the output end of the small motor 613 is connected to a stirring rod 614 through a coupling, and the stirring rod 614 is located inside the storage box 611.

[0024] The outer wall of the stirring rod 614 is fixedly fitted with an installation sleeve 615, and there are two sets of them. The outer wall of the installation sleeve 615 is fixedly fitted with a dispersing L-shaped blade 616. A connecting feed box 617 is provided below the connecting hopper 612, and the connecting feed box 617 is connected to the top of the square cone-shaped mixing cylinder 5. The top of the connecting feed box 617 is provided with a feed port.

[0025] The inner wall of the feed box 617 is provided with a volume control sliding hole 618. An adjusting cylinder 619 is provided on one side of the feed box 617. The adjusting cylinder 619 is fixedly installed on the top of the square cone-shaped mixing cylinder 5. The connecting end of the adjusting cylinder 619 is fixedly installed with a volume control sealing plate 6110 through a connecting column. The volume control sealing plate 6110 is slidably connected to the volume control sliding hole 618.

[0026] Furthermore, in this embodiment, a small motor 613 drives the stirring rod 614 to rotate, and the L-shaped blade 616 effectively disperses the raw materials in the storage box 611, preventing clumping and ensuring the uniformity and consistency of the raw materials during the mixing process. In conjunction with the adjusting cylinder 619 driving the volume control sealing plate 6110 to slide in the volume control sliding hole 618, the amount of raw materials entering the connecting feed box 617 from the connecting hopper 612 is precisely controlled to meet different production needs, making the mixing process more flexible and allowing the amount of raw materials added to be adjusted according to production requirements. Example

[0027] Please see Figures 1-4 Furthermore, based on Embodiment 1, the following is further obtained: the feeding part 62 includes: a through hole 621, which is opened on the outer wall of the concave support frame 1 and extends into the interior of the rotating shaft; a feeding box 622, which is fixedly installed on one side of the outer wall of the concave support frame 1, and a feeding pipe is connected to the top of the feeding box 622; a conveying pump 623 is fixedly installed inside the feeding box 622, and a connecting thick pipe 624 is connected to the connection port of the conveying pump 623, which can move to observe the feeding box 622 and extends to the top of the feeding box 622; a connecting thin pipe 625 is connected to the other end of the connecting thick pipe 624, and the connecting thin pipe 625 extends into the interior of the through hole 621.

[0028] A control valve 626 is fitted on the outer wall of the connecting tube 625. A pipe support frame 627 is provided on the outer wall of the connecting tube 625, and the pipe support frame 627 is fixedly installed on the outer wall of the concave support frame 1. A connecting hose 628 is connected to the other end of the connecting tube 625. The outer wall of the connecting hose 628 passes through the outer wall of the square frame 4 and the square cone-shaped mixing cylinder 5 through the bearing and extends into the interior of the square cone-shaped mixing cylinder 5.

[0029] The other end of the connecting hose 628 is connected to an annular box 629, and the annular box 629 is fixedly installed on the top of the inner wall of the square cone-shaped mixing cylinder 5. An adding cavity 6210 is opened inside the annular box 629, and nozzles 6211 are equidistantly connected to the bottom circumference of the annular box 629, and the nozzles 6211 are connected to the adding cavity 6210.

[0030] Furthermore, in this embodiment, a delivery pump 623 is provided to transport the additive in the addition box 622 through a connecting thick pipe 624, a connecting thin pipe 625, and a connecting hose 628 to the addition chamber 6210 of the annular box 629. The additive is then evenly sprayed through a nozzle 6211, avoiding the flying and scattering of the additive and achieving dust-free addition. The control valve 626 can flexibly control the amount of additive delivered, and the pipe support frame 627 ensures the stability of the pipe, preventing the pipe from shaking and deforming, and ensuring a smooth additive delivery process.

[0031] In use, the cone mixer mainly consists of a concave support frame 1, a control display box 2, a motor 3, a mounting square frame 4, a cone-shaped mixing cylinder 5, and a feeding assembly 6. The concave support frame 1 serves as the supporting foundation, with a mounting base 11 fixed to its outer wall, an arched support frame 12 fixed to its top, and the control display box 2 fixed to its front. The motor 3 drives the mounting square frame 4 and the cone-shaped mixing cylinder 5 inside it to rotate via a rotating shaft, thus achieving the mixing function.

[0032] First, the storage bin 611 is fixedly installed on the top of the arched support frame 12 to store the solid beverage raw materials to be mixed. A small motor 613 drives a stirring rod 614 to rotate inside the storage bin 611 via a coupling. An installation sleeve 615 is fixedly fitted onto the outer wall of the stirring rod 614, and a dispersing L-shaped blade 616 is fixedly installed on the outer wall of the installation sleeve 615 to disperse the raw materials and prevent clumping. A connecting hopper 612 connects the storage bin 611 to a connecting feed box 617, which is connected to the top of the square cone-shaped mixing cylinder 5. A volume control sliding hole 618 is provided on the inner wall of the connecting feed box 617. An adjusting cylinder 619 drives a volume control sealing plate 6110 to slide within the volume control sliding hole 618 via a connecting column, thereby controlling the amount of raw materials fed.

[0033] An additive tank 622 is fixedly installed on one side of the outer wall of the concave support frame 1, and a delivery pump 623 is fixedly installed inside. The delivery pump 623 delivers the additive from the additive tank 622 to the inside of the square cone-shaped mixing cylinder 5 through a connecting thick pipe 624, a connecting thin pipe 625, and a connecting hose 628. A control valve 626 is fitted on the outer wall of the connecting thin pipe 625 to control the flow rate of the additive. The other end of the connecting hose 628 is connected to an annular box 629, which is fixedly installed on the top of the inner wall of the square cone-shaped mixing cylinder 5. An additive chamber 6210 is opened inside the annular box 629, and nozzles 6211 are equidistantly connected to the bottom circumference to evenly spray the additive onto the raw materials inside the mixing cylinder.

[0034] Further, check whether all components of the equipment are securely installed and whether the power supply and gas supply are properly connected. Add the solid beverage raw materials to be mixed into the storage tank 611 and the additives into the addition tank 622. Start the motor 3 to drive the square frame 4 and the internal square cone-shaped mixing cylinder 5 to rotate. Start the small motor 613 to drive the stirring rod 614 to rotate, breaking up the raw materials in the storage tank 611. Adjust the position of the control sealing plate 6110 by adjusting the cylinder 619, so that the raw materials are evenly fed into the square cone-shaped mixing cylinder 5 through the connecting hopper 612 and the connecting feed box 617. Start the delivery pump 623 and open the control valve 626 to deliver the additives into the addition chamber 6210 of the annular box 629 through the connecting thick pipe 624, connecting thin pipe 625 and connecting hose 628, and evenly spray them onto the raw materials through the nozzle 6211. The raw materials and additives move in three-dimensional space within the square cone-shaped mixing cylinder 5 to achieve thorough mixing. During the mixing process, the operating status and parameters of the equipment can be monitored through the control display box 2. After mixing is complete, turn off motor 3 and conveying pump 623 to stop feeding and additive spraying. Open the flow control valve 51 on the outer wall of discharge pipe 52 to control the discharge rate and achieve dust-free discharge.

[0035] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A square cone mixer for producing solid beverages with uniform mixing and dust-free discharge, comprising a concave support frame (1), characterized in that: The concave support frame (1) is fixedly mounted with a mounting base (11) on its outer wall. An arched support frame (12) is fixedly mounted on the top of the concave support frame (1). A control display box (2) is fixedly mounted on the front of the concave support frame (1). A motor (3) is fixedly mounted on the top of the mounting base (11). A square frame (4) is fixedly mounted on the output end of the motor (3) via a rotating shaft. The other outer wall of the square frame (4) is set on the inner wall of the concave support frame (1) via a rotating shaft. A square cone-shaped mixing cylinder (5) is fixedly mounted on the inner wall of the square frame (4). A discharge pipe (52) is connected to the bottom of the square cone-shaped mixing cylinder (5). A flow control valve (51) is sleeved on the outer wall of the discharge pipe (52). A feeding and adding component (6) is disposed inside and above the square cone-shaped mixing cylinder (5); The feeding and adding component (6) includes: Dispersing and feeding section (61) is located above the square cone-shaped mixing cylinder (5); feeding section (62) is located inside and on one side of the square cone-shaped mixing cylinder (5), and feeding section (62) is located below and on one side of the dispersing and feeding section (61).

2. The square cone mixer for solid beverage production with uniform mixing and dust-free discharge according to claim 1, characterized in that: The material dispersing and feeding section (61) includes: Storage bin (611), said storage bin (611) is fixedly installed on the top of the arched support frame (12); The bottom of the storage box (611) is connected to a feeding hopper (612). A small motor (613) is fixedly installed on one side of the storage box (611) through an arc-shaped support seat. A stirring rod (614) is provided at the output end of the small motor (613) through a coupling, and the stirring rod (614) is located inside the storage box (611).

3. The square cone mixer for solid beverage production with uniform mixing and dust-free discharge according to claim 2, characterized in that: The outer wall of the stirring rod (614) is fixedly fitted with an installation sleeve (615), and there are two sets of them. The outer wall of the installation sleeve (615) is fixedly fitted with a dispersing L-shaped blade (616). A connecting feed box (617) is provided below the connecting hopper (612), and the connecting feed box (617) is connected to the top of the square cone-shaped mixing cylinder (5). The top of the connecting feed box (617) is provided with a feed port.

4. The square cone mixer for solid beverage production with uniform mixing and dust-free discharge according to claim 3, characterized in that: The inner wall of the connecting feed box (617) is provided with a volume control sliding hole (618). An adjusting cylinder (619) is provided on one side of the connecting feed box (617), and the adjusting cylinder (619) is fixedly installed on the top of the square cone-shaped mixing cylinder (5). The connecting end of the adjusting cylinder (619) is fixedly installed with a volume control sealing plate (6110) through a connecting column, and the volume control sealing plate (6110) is slidably connected to the volume control sliding hole (618).

5. The square cone mixer for solid beverage production with uniform mixing and dust-free discharge according to claim 1, characterized in that: The filling part (62) includes: A through hole (621) is formed on the outer wall of the concave support frame (1) and extends into the interior of the rotating shaft; Addition box (622), the addition box (622) is fixedly installed on one side of the outer wall of the concave support frame (1), and the top of the addition box (622) is connected to an addition pipe; A delivery pump (623) is fixedly installed inside the addition box (622). A connecting pipe (624) is provided at the connection port of the delivery pump (623). The connecting pipe (624) is movable to observe the addition box (622) and extends to the top of the addition box (622). A connecting pipe (625) is provided at the other end of the connecting pipe (624). The connecting pipe (625) extends into the interior of the through hole (621).

6. The square cone mixer for solid beverage production with uniform mixing and dust-free discharge according to claim 5, characterized in that: The outer wall of the connecting tube (625) is fitted with a control valve (626), and the outer wall of the connecting tube (625) is provided with a pipe support frame (627). The pipe support frame (627) is fixedly installed on the outer wall of the concave support frame (1). The other end of the connecting tube (625) is connected to a connecting hose (628). The outer wall of the connecting hose (628) passes through the outer wall of the square frame (4) and the square cone-shaped mixing cylinder (5) through a bearing and extends into the interior of the square cone-shaped mixing cylinder (5).

7. The square cone mixer for solid beverage production with uniform mixing and dust-free discharge according to claim 6, characterized in that: The other end of the connecting hose (628) is connected to an annular box (629), and the annular box (629) is fixedly installed on the top of the inner wall of the square cone-shaped mixing cylinder (5). An adding chamber (6210) is opened inside the annular box (629). A nozzle (6211) is equidistantly connected to the bottom circumference of the annular box (629), and the nozzle (6211) is connected to the adding chamber (6210).

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