Mother liquor recovery device

By designing an automatic sampling mechanism, the problem of frequent start-stop cycles in the mother liquor recovery device during the stirring process was solved, thereby improving production efficiency and reducing operational risks.

CN224071965UActive Publication Date: 2026-04-03YIXING YUTAO ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-17
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing mother liquor recovery devices lack automatic sampling mechanisms during the stirring process, leading to frequent start-ups and shutdowns, prolonged reaction time, reduced production efficiency, and increased operational risks.

Method used

A mother liquor recovery device was designed, which uses a hollow shaft, a hollow stirring rod, a liquid extraction pipe, a rotary joint, a bend, a piston-type electric liquid extraction component, and a rotating component to realize the automatic extraction of mother liquor reaction liquid, replacing the traditional manual sampling with shutdown.

Benefits of technology

Automatic sampling during the stirring process was achieved, which improved the recovery efficiency of the mother liquor and reduced operational risks.

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Abstract

The utility model discloses a mother liquor recovery device which comprises a kettle body, a hollow shaft penetrating into the kettle body is arranged at the top of the kettle body, a plurality of hollow stirring rods fixedly penetrate through the outer surface of the hollow shaft, and liquid extraction pipes fixedly penetrate through the bottoms of the hollow stirring rods; a rotating joint fixedly penetrates through the top of the hollow shaft, a bent pipe fixedly penetrates through the movable end of the rotating joint, a piston type electric liquid pumping assembly is installed at the other end of the bent pipe, and a discharging pipe is fixedly installed at the output end of the piston type electric liquid pumping assembly. According to the utility model, through the arrangement of the hollow shaft, the hollow stirring rod, the liquid pumping pipe, the rotary joint, the bent pipe, the discharge pipe, the piston type electric liquid pumping assembly and the rotary assembly, liquid after the mother liquor reacts can be automatically pumped in the stirring process, the traditional manual shutdown sampling is replaced, the reaction time is ensured, and the recovery efficiency of the mother liquor is improved; and meanwhile, the operation risk is also reduced.
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Description

Technical Field

[0001] This utility model relates to the field of mother liquor recovery technology, and in particular to a mother liquor recovery device. Background Technology

[0002] The treatment of mother liquor is a crucial step in chemical production. Improper treatment can severely impact production safety and product quality. Incomplete recovery and treatment of mother liquor can lead to the release of hazardous substances into the environment, causing pollution and resource waste.

[0003] Currently, the recovery of mother liquor requires the use of a reaction vessel. The reaction vessel assists in mixing and reacting the mother liquor with chemical reagents, thus facilitating the recovery of the mother liquor. During the stirring process of mother liquor recovery, sampling is a crucial step in ensuring the reaction progress and quality control.

[0004] A prior art patent (CN221619454U) discloses a mother liquor recovery reactor, comprising a reactor body, a steam inlet pipe, a steam outlet pipe, and a waste heat recovery assembly. The steam inlet pipe and steam outlet pipe are fixedly installed on the side of the reactor body and connected to the jacket layer of the reactor body. While this device significantly improves heat conversion efficiency, its stirring system lacks any auxiliary sampling mechanism and still relies on traditional manual sampling. This results in frequent start-stop cycles for sample extraction, which not only prolongs the reaction time and reduces production efficiency but also significantly increases operational risks due to the high temperature and corrosive properties of the mother liquor. Therefore, an improvement is proposed. Utility Model Content

[0005] This utility model is a mother liquor recovery device proposed to overcome the shortcomings of the existing technology.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a mother liquor recovery device, comprising a vessel body, wherein a hollow shaft penetrating to the interior is provided at the top of the vessel body, and a plurality of hollow stirring rods are fixedly connected to the outer surface of the hollow shaft, and a liquid extraction pipe is fixedly connected to the bottom of each of the plurality of hollow stirring rods.

[0007] A rotary joint is fixedly connected to the top of the hollow shaft, a bent pipe is fixedly connected to the movable end of the rotary joint, a piston-type electric liquid pumping assembly is installed at the other end of the bent pipe, and a discharge pipe is fixedly installed at the output end of the piston-type electric liquid pumping assembly.

[0008] A rotating assembly is installed between the hollow shaft and the vessel body.

[0009] Furthermore, the hollow shaft is rotatably connected to the vessel body, and the vessel body provides support for the hollow shaft, which facilitates its installation.

[0010] Furthermore, the piston-type electric pumping assembly includes a support base, which is fixedly installed on one side of the outer wall of the vessel body. The bent pipe completely penetrates the support base and is fixedly connected to it. An air cylinder is fixedly connected to the mounting end of the support base. Two solenoid valves are symmetrically fixedly connected to the bottom of the air cylinder. The bottom interfaces of the two solenoid valves are fixedly connected to the adjacent bent pipe and the adjacent discharge pipe, respectively. The solenoid valves facilitate the control of the opening and closing of the bent pipe and the discharge pipe.

[0011] Furthermore, a first motor is fixedly installed on the top of the support base. A screw is fixedly connected to the drive end of the first motor, and the screw passes through the support base and is rotatably connected to the support base. A nut is threaded onto the outer surface of the screw. A movable rod is fixedly connected to the bottom of the nut and sleeved on the outer surface of the screw. The movable rod passes through the air cylinder and is slidably connected to the air cylinder. A piston body is fixedly connected to the bottom of the movable rod, and the piston body slides in a sealed manner with the inner wall of the air cylinder. The piston body moves along the air cylinder to achieve a pumping effect.

[0012] Furthermore, an air hole is provided on one side of the top of the air cylinder. The air hole allows the inside and outside of the air cylinder to communicate, reducing the resistance to the piston body rising.

[0013] Furthermore, the rotating assembly includes a fixed plate, which is fixedly installed on the top of the vessel body. A second motor is fixedly installed on one side of the outer surface of the fixed plate. A drive gear is fixedly connected to the drive end of the second motor. A driven gear is meshed with the outer surface of the drive gear, and the driven gear is fixedly sleeved on the outer surface of the hollow shaft, which can change the transmission direction of the second motor.

[0014] Furthermore, a support plate is fixedly connected to one side of the outer surface of the vessel body, which facilitates the placement of the mother liquor sampling bottle container.

[0015] The beneficial effects of this utility model are:

[0016] In use, this utility model, a mother liquor recovery device, through the setting of a hollow shaft, hollow stirring rod, liquid extraction pipe, rotary joint, bend, discharge pipe, piston-type electric liquid extraction component and rotating component, can automatically extract the liquid after the reaction of mother liquor during the stirring process, replacing the traditional manual stopping sampling, ensuring reaction time, improving the recovery efficiency of mother liquor, and reducing operational risks. Attached Figure Description

[0017] To more clearly illustrate the technical solution of this utility model, the drawings used in the description of the specific embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 : A perspective view of this utility model;

[0019] Figure 2 Rear view of this utility model;

[0020] Figure 3 Partial sectional view of this utility model.

[0021] The attached figures are labeled as follows:

[0022] 1. Kettle body; 2. Bend; 3. Second motor; 4. First motor; 5. Air cylinder; 6. Support plate; 7. Fixing plate; 8. Screw; 9. Support base; 10. Discharge pipe; 11. Driven gear; 12. Nut; 13. Moving rod; 14. Piston body; 15. Solenoid valve; 16. Rotary joint; 17. Drive gear; 18. Hollow shaft; 19. Liquid extraction pipe; 20. Hollow stirring rod. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0024] like Figures 1 to 3As shown, a mother liquor recovery device is disclosed, comprising a vessel body 1. A hollow shaft 18 extends through the top of the vessel body 1, rotatably connecting it to the vessel body 1. A sealed bearing connects the hollow shaft 18 and the vessel body 1, with the inner ring of the bearing fixedly connected to the hollow shaft 18 and the outer ring fixedly connected to the vessel body 1. A sealing ring is located below the sealed bearing, sealingly fitting onto the outer surface of the hollow shaft 18 and fixedly connected to the vessel body 1 to ensure a tight seal. Multiple hollow stirring rods 20 are fixedly connected through the outer surface of the hollow shaft 18, and a liquid extraction pipe 19 is fixedly connected to the bottom of each of the hollow stirring rods 20. A rotating assembly is installed between the vessel bodies 1. The rotating assembly includes a fixed plate 7, which is fixedly installed on the top of the vessel body 1. A second motor 3 is fixedly installed on one side of the outer surface of the fixed plate 7. A drive gear 17 is fixedly connected to the drive end of the second motor 3. A driven gear 11 is meshed with the outer surface of the drive gear 17. The driven gear 11 is fixedly sleeved on the outer surface of the hollow shaft 18. The second motor 3 drives the drive gear 17 to rotate. The drive gear 17 drives the driven gear 11 to rotate. The driven gear 11 drives multiple hollow stirring rods 20 to rotate through the hollow shaft 18. The hollow stirring rods 20 drive the liquid extraction pipe 19 to rotate, thereby realizing the stirring function.

[0025] A rotary joint 16 is fixedly connected to the top of the hollow shaft 18. A bent pipe 2 is fixedly connected to the movable end of the rotary joint 16. A piston-type electric liquid extraction assembly is installed at the other end of the bent pipe 2. A discharge pipe 10 is fixedly installed at the output end of the piston-type electric liquid extraction assembly. The piston-type electric liquid extraction assembly includes a support base 9, which is fixedly installed on one side of the outer wall of the vessel body 1. The bent pipe 2 completely penetrates the support base 9 and is fixedly connected to it. An air cylinder 5 is fixedly connected to the mounting end of the support base 9. Two solenoid valves 15 are symmetrically fixedly connected to the bottom of the air cylinder 5. The bottom interfaces of the two solenoid valves 15 are fixedly connected to the adjacent bent pipe 2 and the adjacent discharge pipe 10, respectively. A first motor 4 is fixedly installed on the top of the support base 9. A screw is fixedly connected to the drive end of the first motor 4. The screw 8 passes through the support base 9 and is rotatably connected to the support base 9. The screw 8 and the support base 9 are connected by a bearing. The inner ring of the bearing is fixedly connected to the screw 8, and the outer ring of the bearing is fixedly connected to the support base 9. A nut 12 is threaded onto the outer surface of the screw 8. A movable rod 13 is fixedly connected to the bottom of the nut 12 and is sleeved on the outer surface of the screw 8. The movable rod 13 passes through the air cylinder 5 and is slidably connected to the air cylinder 5. A piston body 14 is fixedly connected to the bottom of the movable rod 13 and slides in a sealed manner with the inner wall of the air cylinder 5. An air hole is opened on one side of the top of the air cylinder 5. The solenoid valve 15 is model ZQDF-25P, which has the characteristics of corrosion resistance, high temperature resistance, full-bore design, and anti-clogging, and is suitable for use in this application.

[0026] A support plate 6 is fixedly connected to one side of the outer surface of the vessel body 1.

[0027] Working principle: During the mixing process of mother liquor and reagents, the wastewater receiving container is placed on the tray 6. Then, the first motor 4 starts, and the solenoid valve 15 connected to the bend 2 opens. The first motor 4 drives the screw 8 to rotate. The screw 8 drives the movable rod 13 to rise through the nut 12. The movable rod 13 drives the piston body 14 to rise. The piston body 14 cooperates with the air cylinder 5 to pump the liquid. The liquid enters through the pumping pipe 19, hollow stirring rod 20, hollow shaft 18, rotary joint 16, bend 2 and corresponding solenoid valve 15. After extraction is completed inside the air cylinder 5, the solenoid valve 15 connected to the bend 2 is closed, and then another solenoid valve 15 is opened. Then the first motor 4 reverses, and the first motor 4 drives the screw 8 to reverse. Then, through the nut 12 and the movable rod 13, the piston body 14 is driven to descend, and the liquid in the air cylinder 5 is discharged through the discharge pipe 10 and falls into the wastewater receiving container. After completion, the solenoid valve 15 is closed, the wastewater receiving container is removed, and then the mother liquor sampling bottle is placed. Then the above operation is repeated until the mother liquor is sampled.

[0028] It should be noted that, in actual use, an existing PLC controller can be added. The PLC controller is electrically connected to the second motor 3, the first motor 4, and the solenoid valve 15 to facilitate overall control. The specific data analysis and processing involved to further realize the control function are methods that can be implemented by those skilled in the art based on common knowledge. These methods are not within the scope of this solution. The above description is only to illustrate the beneficial effects that can be achieved by this hardware structure improvement in conjunction with common knowledge.

[0029] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A mother liquor water recovery apparatus comprising a kettle (1), characterised in that: The top of the kettle body (1) is provided with a hollow shaft (18) penetrating into the interior, the outer surface of the hollow shaft (18) is fixedly penetrated by a plurality of hollow stirring rods (20), the bottom of each of the plurality of hollow stirring rods (20) is fixedly penetrated by a liquid suction pipe (19); The top of the hollow shaft (18) is fixedly penetrated by a rotary joint (16), the movable end of the rotary joint (16) is fixedly penetrated by an elbow pipe (2), the other end of the elbow pipe (2) is provided with a piston type electric liquid suction assembly, the output end of the piston type electric liquid suction assembly is fixedly provided with a discharge pipe (10); The hollow shaft (18) and the kettle body (1) are jointly provided with a rotating assembly.

2. A mother liquor water recovery apparatus according to claim 1, wherein: The hollow shaft (18) and the kettle body (1) are rotationally connected.

3. The mother liquor water recovery apparatus of claim 1, wherein: The piston type electric liquid suction assembly comprises a supporting seat (9), the supporting seat (9) is fixedly installed on one side of the outer wall of the kettle body (1), the elbow pipe (2) penetrates the supporting seat (9) and is fixedly connected with the supporting seat (9), the mounting end of the supporting seat (9) is fixedly connected with an air cylinder (5), the bottom of the air cylinder (5) is symmetrically fixedly penetrated by two electromagnetic valves (15), the bottom interfaces of the two electromagnetic valves (15) are respectively fixedly penetrated by adjacent elbow pipes (2) and adjacent discharge pipes (10).

4. A mother liquor water recovery apparatus according to claim 3, wherein: The top of the supporting seat (9) is fixedly provided with a first motor (4), the driving end of the first motor (4) is fixedly connected with a screw rod (8), the screw rod (8) penetrates the supporting seat (9) and is rotationally connected with the supporting seat (9), the outer surface of the screw rod (8) is threadedly sleeved with a nut (12), the bottom of the nut (12) is fixedly connected with a movable rod (13) sleeved on the outer surface of the screw rod (8), the movable rod (13) penetrates the air cylinder (5) and is slidingly connected with the air cylinder (5), the bottom of the movable rod (13) is fixedly connected with a piston body (14), and the piston body (14) sealingly slides with the inner wall of the air cylinder (5).

5. A mother liquor water recovery apparatus according to claim 4, wherein: The top of the air cylinder (5) is provided with an air hole.

6. The mother liquor water recovery apparatus of claim 1, wherein: The rotating assembly comprises a fixed plate (7), the fixed plate (7) is fixedly installed on the top of the kettle body (1), one side of the outer surface of the fixed plate (7) is fixedly provided with a second motor (3), the driving end of the second motor (3) is fixedly connected with a driving gear (17), the outer surface of the driving gear (17) is meshingly connected with a driven gear (11), and the driven gear (11) is fixedly sleeved on the outer surface of the hollow shaft (18).

7. The mother liquor water recovery apparatus of claim 1, wherein: One side of the outer surface of the kettle body (1) is fixedly connected with a supporting plate (6).

Citation Information

Patent Citations

  • Mother liquor recovery reaction kettle

    CN221619454U