Anti-dust device of pulverizer

By introducing a dust concentration sensor and a variable speed fan into the dust control device of the crusher, combined with a positioning column and a magnetic locking structure, the problems of difficult disassembly and insufficient wind speed adjustment of the existing device are solved, achieving efficient dust treatment and energy consumption optimization.

CN224072183UActive Publication Date: 2026-04-03SICHUAN MEDCO PHARML
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-10
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing dust control devices for crushers are inconvenient to disassemble during maintenance and cannot adjust the fan speed according to the dust concentration, resulting in high maintenance difficulty, energy waste and poor adsorption effect.

Method used

A dust prevention device for a pulverizer is designed. It uses a dust concentration sensor to monitor dust concentration, adjusts the centrifugal fan speed through a controller, and enables quick disassembly of filter plates through a connecting mechanism, including a combination of positioning columns, magnetic holes and locking blocks, to ensure that the filter plates are aligned and locked.

Benefits of technology

It enables quick disassembly of filter plates and flexible adjustment of fan speed, reducing maintenance difficulty, saving energy and improving dust adsorption effect.

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Abstract

The utility model relates to the technical field of crushers, in particular to a dust-proof device of a crusher, which comprises a crusher body and a dust-proof box arranged at the right end of the crusher body, a dust concentration sensor is arranged on the right side of the crusher body, and a communicating pipe is arranged at the top of the dust-proof box. A controller and a centrifugal fan are arranged on the rear side of the dustproof box, a first filter plate, a second filter plate and a third filter plate are arranged on the right side of the dustproof box in a sealed and penetrating mode, an electrostatic screen is arranged at the top of the first filter plate, a coarse screen is arranged at the top of the second filter plate, and a fine screen is arranged at the top of the third filter plate; and a connecting mechanism is arranged between the first filter plate, the second filter plate, the third filter plate and the dustproof box, and through the arrangement of the dustproof device of the pulverizer, by means of the structural design in the connecting mechanism, the purpose of rapidly disassembling the filter plates subsequently is achieved, and the requirements of maintenance personnel are met.
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Description

Technical Field

[0001] This utility model relates to the field of crusher technology, specifically a dust prevention device for crushers. Background Technology

[0002] Dust is often generated during the operation of a crusher, which pollutes the working environment and can affect the health of personnel if inhaled. Therefore, dust control equipment is needed to deal with it.

[0003] Currently used dust control devices for crushers often lack easy disassembly of the filter plates, requiring maintenance personnel to spend a significant amount of time during maintenance. This increases the difficulty and time cost of maintenance, greatly prolongs downtime, and affects subsequent production efficiency. Furthermore, most of these devices cannot adjust the fan speed according to dust concentration, leading to increased energy waste or reduced dust adsorption effectiveness, thus diminishing the device's practicality.

[0004] In summary, this utility model solves the problems in the background art by designing a dust prevention device for a crusher. Utility Model Content

[0005] The purpose of this invention is to provide a dust prevention device for a crusher to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A dustproof device for a pulverizer includes a pulverizer body and a dustproof box located at the right end of the pulverizer body. A dust concentration sensor is installed on the right side of the pulverizer body. A connecting pipe is installed on the top of the dustproof box. A controller and a centrifugal fan are installed on the rear side of the dustproof box. A first filter plate, a second filter plate, and a third filter plate are respectively sealed and passed through the right side of the dustproof box. An electrostatic screen is installed on the top of the first filter plate, a coarse screen is installed on the top of the second filter plate, and a fine screen is installed on the top of the third filter plate. A connecting mechanism is provided between the first filter plate, the second filter plate, the third filter plate and the dustproof box.

[0008] The connecting mechanism includes a positioning post, a magnetic suction hole, a positioning hole, and a magnetic suction post. The positioning post and the magnetic suction hole are both located on the right side surface of the dustproof box. A locking block is provided at the right end of the positioning post. The positioning hole and the magnetic suction post are respectively located on the right side surface of filter plate No. 1, filter plate No. 2, and filter plate No. 3.

[0009] As a preferred embodiment of this utility model, the end of the connecting pipe away from the dustproof box extends into the interior of the crusher body, and the detection end of the dust concentration sensor penetrates through the right side surface of the crusher body and extends inward.

[0010] As a preferred embodiment of this utility model, the centrifugal fan is a variable speed fan, and the centrifugal fan and the dust concentration sensor are electrically connected to the controller via wires.

[0011] As a preferred embodiment of this utility model, the top surfaces of both the coarse and fine screens are coated with polytetrafluoroethylene.

[0012] As a preferred embodiment of this utility model, the No. 1 filter plate, the No. 2 filter plate, and the No. 3 filter plate have the same shape and structure. The outer surfaces of the No. 1 filter plate, the No. 2 filter plate, and the No. 3 filter plate are all in contact with the inner wall of the dustproof box. The No. 1 filter plate, the No. 2 filter plate, and the No. 3 filter plate are distributed at equal intervals above and below the surface of the dustproof box.

[0013] In a preferred embodiment of this invention, the magnetic column is magnetically connected to the magnetic hole.

[0014] As a preferred embodiment of this utility model, the outer surface of the positioning post is fitted with the inner wall of the positioning hole, and the locking block rotates eccentrically with the right end of the positioning post through a rotating shaft.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. In this utility model, a dustproof device for a pulverizer is provided. By utilizing the structural design of the connecting mechanism, the positioning of filter plates No. 1, No. 2, and No. 3 and the dustproof box can be aligned through the combination of the positioning column and the positioning hole. Under the magnetic attraction of the magnetic groove and the magnetic column, and the eccentric rotation of the locking block, the position of the filter plates is locked, thereby achieving the purpose of quick disassembly of the filter plates and meeting the needs of maintenance personnel.

[0017] 2. In this utility model, a dust prevention device for a pulverizer is provided. By utilizing the structural design of a dust concentration sensor, a controller, and a centrifugal fan, the dust concentration sensor can monitor the dust concentration in the pulverizer body, and the controller can adjust the wind speed of the centrifugal fan, thereby effectively reducing energy waste, ensuring the dust adsorption effect, and improving the practicality of the device. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the dustproof box of this utility model;

[0020] Figure 3 This is a partial structural schematic diagram of the connecting mechanism of this utility model.

[0021] In the diagram: 1. Crusher body; 2. Dustproof box; 3. Dust concentration sensor; 4. Connecting pipe; 5. Controller; 6. Centrifugal fan; 7. Filter plate No. 1; 701. Electrostatic screen; 8. Filter plate No. 2; 801. Coarse screen; 9. Filter plate No. 3; 901. Fine screen; 10. Connecting mechanism; 1001. Positioning column; 1002. Magnetic suction hole; 1003. Positioning hole; 1004. Magnetic suction column; 1005. Locking block. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0023] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, and several embodiments of the utility model will be provided. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and complete.

[0024] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0026] For examples, please refer to Figure 1-3 This utility model provides a technical solution:

[0027] A dustproof device for a pulverizer includes a pulverizer body 1 and a dustproof box 2 located at the right end of the pulverizer body 1. A dust concentration sensor 3 is located on the right side of the pulverizer body 1. A connecting pipe 4 is located on the top of the dustproof box 2. A controller 5 and a centrifugal fan 6 are located on the rear side of the dustproof box 2. A first filter plate 7, a second filter plate 8, and a third filter plate 9 are respectively sealed and passed through the right side of the dustproof box 2. An electrostatic screen 701 is located on the top of the first filter plate 7. A coarse screen 801 is located on the top of the second filter plate 8. A fine screen 901 is located on the top of the third filter plate 9. A connecting mechanism 10 is provided between the first filter plate 7, the second filter plate 8, the third filter plate 9 and the dustproof box 2.

[0028] Specifically, the end of the connecting pipe 4 away from the dust box 2 extends into the interior of the crusher body 1, the detection end of the dust concentration sensor 3 penetrates through the right side surface of the crusher body 1 and extends inward, the centrifugal fan 6 is a variable speed fan, and the centrifugal fan 6 and the dust concentration sensor 3 are electrically connected to the controller 5 through wires respectively.

[0029] In this embodiment, the centrifugal fan 6 is mainly used to draw dust from the pulverizer body 1 into the dust box 2 through the connecting pipe 4. The dust concentration sensor 3 can monitor the dust concentration in the pulverizer body 1 and feed it back to the controller 5, which then controls the centrifugal fan 6 to adjust its speed.

[0030] Specifically, the top surfaces of both the coarse screen 801 and the fine screen 901 are coated with polytetrafluoroethylene. The shapes and structures of filter plates 7, 8, and 9 are consistent. The outer surfaces of filter plates 7, 8, and 9 are all in contact with the inner wall of the dust box 2. Filter plates 7, 8, and 9 are distributed at equal intervals on the surface of the dust box 2.

[0031] In this implementation scheme, the dust removal effect of the device is improved by the layered interception of the electrostatic screen 701, the coarse screen 801 and the fine screen 901, thus meeting the dust prevention requirements of the crusher.

[0032] In this embodiment, please refer to Figure 1 , Figure 2 and Figure 3 The connecting mechanism 10 includes a positioning post 1001, a magnetic suction hole 1002, a positioning hole 1003, and a magnetic suction post 1004. The positioning post 1001 and the magnetic suction hole 1002 are both located on the right side surface of the dust box 2. A locking block 1005 is provided at the right end of the positioning post 1001. The positioning hole 1003 and the magnetic suction post 1004 are respectively located on the right side surface of the first filter plate 7, the second filter plate 8, and the third filter plate 9.

[0033] Specifically, the magnetic column 1004 is magnetically connected to the magnetic hole 1002, the outer surface of the positioning column 1001 is fitted with the inner wall of the positioning hole 1003, and the locking block 1005 rotates eccentrically with the right end of the positioning column 1001 through the rotating shaft.

[0034] In this embodiment, the positioning post 1001 is mainly used to form an interlocking contact with the positioning hole 1003, which can effectively prevent the positional displacement of filter plate 7, filter plate 8, filter plate 9 and dust box 2. With the magnetic attraction of the magnetic post 1004 and the magnetic hole 1002, the filter plate 7, filter plate 8, filter plate 9 and dust box 2 are quickly contacted. Under the eccentric rotation of the locking block 1005 and the positioning post 1001, the locking block 1005 forms a mechanical self-lock with the right side surface of filter plate 7, filter plate 8, filter plate 9, and filter plate 9, thus meeting the subsequent disassembly requirements of the filter plates.

[0035] The working process of this utility model is as follows: When using a dustproof device for a pulverizer, the pulverizer body 1 is operated, and dust is generated in the pulverizer body 1. The dust concentration sensor 3 can monitor the dust concentration. When the concentration is low, the controller 5 controls the centrifugal fan 6 to rotate at a low speed. When the concentration is high, the controller 5 controls the centrifugal fan 6 to rotate at a high speed. This helps to save energy and ensures the adsorption effect of dust. Under the action of the centrifugal fan 6, the dust enters the dustproof box 2 through the connecting pipe 4 and is sequentially exposed to the electrostatic screen. 701, coarse screen 801, and fine screen 901 come into contact, thereby achieving dust filtration. When it is necessary to disassemble filter plate 7, filter plate 8, and filter plate 9, rotate locking block 1005 until locking block 1005 is completely disengaged from the right side surface of filter plate 7, filter plate 8, and filter plate 9. Pull filter plate 7, filter plate 8, and filter plate 9 outward until the magnetic attraction disappears, and they can be removed. This facilitates the disassembly and replacement of filter plate 7, filter plate 8, and filter plate 9, meeting the needs of users.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A dustproof device for a shredder, comprising a shredder body (1) and a dustproof box (2) arranged at the right end of the shredder body (1), characterized in that: The right side of the pulverizer body (1) is provided with a dust concentration sensor (3), the top of the dustproof box (2) is provided with a communication pipe (4), the rear side of the dustproof box (2) is respectively provided with a controller (5) and a centrifugal fan (6), the right side of the dustproof box (2) is respectively sealed through a first filter plate (7), a second filter plate (8) and a third filter plate (9), the top of the first filter plate (7) is provided with an electrostatic screen (701), the top of the second filter plate (8) is provided with a coarse screen (801), the top of the third filter plate (9) is provided with a fine screen (901), and a connecting mechanism (10) is arranged between the first filter plate (7), the second filter plate (8), the third filter plate (9) and the dustproof box (2). The connecting mechanism (10) comprises positioning columns (1001), magnetic attraction holes (1002), positioning holes (1003) and magnetic attraction columns (1004), the positioning columns (1001) and the magnetic attraction holes (1002) are arranged on the right side surface of the dustproof box (2), the right end of the positioning column (1001) is provided with a locking block (1005), and the positioning holes (1003) and the magnetic attraction columns (1004) are arranged on the right side surfaces of the first filter plate (7), the second filter plate (8) and the third filter plate (9) respectively.

2. A dust guard for a shredder as claimed in claim 1, wherein: The end of the communication pipe (4) away from the dustproof box (2) extends to the inside of the pulverizer body (1), and the detection end of the dust concentration sensor (3) penetrates through the right side surface of the pulverizer body (1) and extends inward.

3. A dust guard for a shredder as claimed in claim 1, wherein: The centrifugal fan (6) is a variable speed fan, and the centrifugal fan (6) and the dust concentration sensor (3) are electrically connected to the controller (5) through wires respectively.

4. A dust guard for a shredder as claimed in claim 1, wherein: The top surfaces of the coarse screen (801) and the fine screen (901) are sprayed with a polytetrafluoroethylene coating.

5. A dust guard for a shredder as claimed in claim 1, wherein: The shapes of the first filter plate (7), the second filter plate (8) and the third filter plate (9) are consistent, the outer side surfaces of the first filter plate (7), the second filter plate (8) and the third filter plate (9) are fitted with the inner walls of the dustproof box (2), and the first filter plate (7), the second filter plate (8) and the third filter plate (9) are distributed in an equidistant manner on the surface of the dustproof box (2).

6. A dust guard for a shredder as claimed in claim 1, wherein: The magnetic attraction column (1004) is magnetically connected with the magnetic attraction hole (1002).

7. A dust guard for a shredder as claimed in claim 1, wherein: The outer side surface of the positioning column (1001) is fitted with the inner wall of the positioning hole (1003), and the locking block (1005) is eccentrically rotated with the right end of the positioning column (1001) through a rotating shaft.