Diaphragm detecting and collecting complete machine

Abstract

The utility model belongs to the technical field of automation equipment, and discloses a diaphragm detecting and collecting complete machine, which is characterized in that a mounting platform comprises a defective product discarding station and a non-defective product feeding station, a conveying assembly which is arranged on the side edge of the mounting platform and is used for conveying diaphragms, a feeding assembly which is used for taking, conveying and transferring the diaphragms, and a discharging assembly which is arranged on the mounting platform and is used for discharging the diaphragms. The detection assembly is installed on the side, close to the conveying assembly, of the installation platform and used for detecting whether the diameter of the membrane is qualified or not, when the detection assembly detects that the diameter of the membrane is unqualified, the feeding assembly takes and conveys the membrane to a defective product discarding station, and when the diameter of the membrane is detected to be qualified, the feeding assembly takes and conveys the membrane to a non-defective product feeding station; manual intervention is reduced through the automatic detection and classification process, the automatic process allows equipment to continuously operate under the condition of no shutdown, production interruption caused by manual operation or equipment adjustment is reduced, and the overall efficiency of a production line is improved.

Description

Technical Field

[0001] This utility model relates to the field of automation equipment technology, and in particular to a diaphragm detection and receiving machine. Background Technology

[0002] With the rapid development of industrial production, automated equipment is being used more and more widely in production processes. Membrane quality inspection and sorting machines, as a type of equipment specifically designed for the inspection, sorting, and collection of thin film materials, have been widely used in fields such as electronic components and medical devices. These machines use automated inspection methods to detect key parameters of the membranes (such as diameter) and, based on the results, classify the membranes into qualified and unqualified products, thus achieving preliminary quality control and sorting collection.

[0003] However, existing membrane quality inspection and sorting systems still have some shortcomings while achieving automated inspection and sorting. For example, after the membranes have been inspected, some sorting processes still require manual intervention. Specifically, qualified products need to be manually removed from the inspection station, or unqualified products need to be rejected. This manual operation process is inefficient, especially for large-scale production. In addition, manual intervention inevitably increases the possibility of errors and reduces the efficiency of the production line.

[0004] Therefore, a diaphragm detection and unloading machine is proposed to solve the above problems. Utility Model Content

[0005] The main purpose of this invention is to provide a membrane inspection and collection machine, which aims to solve the problem of low efficiency of manual operation in existing membrane quality inspection and collection mechanisms.

[0006] In order to achieve the above-mentioned utility model objectives, this utility model proposes a diaphragm inspection and receiving machine, including an installation platform, a defective product disposal station and a good product loading station;

[0007] A conveying component, located on the side of the mounting platform, is used to convey the diaphragm.

[0008] The feeding assembly is used to pick up and deliver the transfer film;

[0009] A detection component is installed on the mounting platform near the conveying component and is used to detect the diameter of the diaphragm.

[0010] When the detection component detects that the diameter of the membrane is unqualified, the feeding component picks up the membrane and sends it to the defective product disposal station; when the diameter of the membrane is qualified, the feeding component picks up the membrane and sends it to the good product feeding station.

[0011] Furthermore, the detection component includes a turntable, which includes a feeding position, a detection position, and a transfer position. The turntable is equipped with a rotating component for transferring the membrane between different positions.

[0012] Furthermore, the detection component includes a detection unit disposed above the detection position, used to detect whether the diameter of the membrane is qualified.

[0013] Furthermore, a base is provided on the circumference of the turntable for accommodating the diaphragm.

[0014] Furthermore, the base is provided with at least two material troughs.

[0015] Furthermore, the base is provided with a negative pressure hole and a negative pressure groove, and the negative pressure hole and the negative pressure groove are in communication.

[0016] Furthermore, a leveling unit is provided below the detection position, including a lifting member and a leveling nozzle. When the turntable transfers the diaphragm to the detection position, the lifting member lifts the leveling nozzle upward, and the leveling nozzle abuts against the lower end of the base and aligns with the negative pressure hole.

[0017] Furthermore, the feeding assembly includes a mounting mold base and a first feeding unit. The first feeding unit is slidably mounted on the mounting mold base and is located near the conveying assembly, for feeding the film on the conveying assembly to the feeding position.

[0018] Furthermore, the feeding assembly also includes a second feeding unit, which is slidably mounted on the side of the mounting mold base away from the first feeding unit. The second feeding unit is used to pick up and deliver the film on the transfer position to the good product feeding station.

[0019] Furthermore, the good product loading station is equipped with a conveying assembly, including a conveying tray and a conveying unit, wherein the conveying unit is used to drive the conveying tray to move.

[0020] Beneficial effects:

[0021] This utility model discloses a diaphragm inspection and reeling machine, including an installation platform with a defective product discard station and a good product loading station, a conveying component located on the side of the installation platform for conveying diaphragms, a loading component for picking up and transferring diaphragms, and an inspection component installed on the side of the installation platform near the conveying component for inspecting whether the diaphragm diameter is qualified. When the inspection component detects that the diaphragm diameter is unqualified, the loading component picks up the diaphragm and sends it to the defective product discard station; when the diaphragm diameter is qualified, the loading component picks up the diaphragm and sends it to the good product loading station. In this design, the inspection component measures the diameter of the diaphragm to determine whether it meets a preset standard. Based on the inspection result, the loading component classifies the diaphragms to either the defective product discard station or the good product loading station. Unqualified diaphragms are discarded, while qualified diaphragms are sent to the good product loading station, ready to enter the next production process. The automated inspection and classification process reduces manual intervention and allows the equipment to operate continuously without stopping, reducing production interruptions caused by manual operation or equipment adjustments and improving the overall efficiency of the production line. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of a diaphragm detection and receiving machine according to an embodiment of this utility model;

[0023] Figure 2 This is a partial structural schematic diagram of a diaphragm detection and receiving machine according to an embodiment of the present invention;

[0024] Figure 3 This is a schematic diagram of the detection components of a diaphragm detection and receiving machine according to an embodiment of this utility model;

[0025] Figure 4 This is a side view of the detection component of a diaphragm detection and receiving machine according to an embodiment of the present invention;

[0026] Figure 5 This is a schematic diagram of the conveying assembly of a diaphragm detection and receiving machine according to an embodiment of the present invention;

[0027] Figure 6 This is a schematic diagram of the feeding assembly of a diaphragm detection and receiving machine according to an embodiment of this utility model;

[0028] Figure 7 This is a schematic diagram of the base of a diaphragm detection and receiving machine according to an embodiment of the present invention.

[0029] in:

[0030] 100. Installation platform; 110. Defective product disposal station; 120. Good product loading station;

[0031] 200. Feeding assembly; 210. Linear module; 220. Drive belt; 230. First feeding unit; 240. Second feeding unit; 250. Picking cylinder; 260. Picking nozzle;

[0032] 300. Detection unit;

[0033] 400, base; 410, material trough; 420, negative pressure hole; 430, negative pressure groove;

[0034] 500. Turntable; 510. Loading position; 520. Inspection position; 530. Transfer position; 540. Rotating component;

[0035] 600. Leveling unit; 610. Lifting component; 620. Leveling nozzle;

[0036] 700. Transmission component;

[0037] 800. Conveying assembly; 810. Conveying tray; 820. Conveying unit;

[0038] 900. Central control device.

[0039] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0040] It should be understood that the specific embodiments described herein are merely illustrative of the present invention and are not intended to limit the present invention.

[0041] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of the stated features. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly and specifically defined.

[0042] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection, a direct connection, or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0043] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0044] Reference Figures 1 to 7 The present invention relates to a diaphragm inspection and receiving machine, which includes an installation platform 100, a defective product disposal station 110 and a good product loading station 120.

[0045] A conveying assembly 700 is disposed on the side of the mounting platform 100 for conveying the diaphragm;

[0046] Feeding assembly 200 is used to pick up and deliver transfer films;

[0047] A detection component is installed on the side of the mounting platform 100 near the conveying component 700, and is used to detect the diameter of the diaphragm.

[0048] When the detection component detects that the diameter of the membrane is unqualified, the feeding component 200 picks up the membrane and sends it to the defective product disposal station 110. When the diameter of the membrane is qualified, the feeding component 200 sends the membrane to the good product feeding station 120.

[0049] In the design of this solution, the detection component uses a 12-megapixel high-definition camera. When the diaphragm enters the detection station through the transfer component 700, the 12-megapixel high-definition camera will collect the image of the diaphragm in real time and transmit the image data to the image processing module. In the image processing module, the system identifies the edge features of the diaphragm through an edge detection algorithm and calculates the diameter size of the diaphragm. If the detected diameter size is within the preset tolerance range, it is determined as a qualified diaphragm; if the detected diameter size exceeds the preset tolerance range, it is determined as an unqualified diaphragm. In practical applications, the use of a high-definition camera can significantly reduce quality problems caused by diameter errors of the diaphragm. For example, the detection accuracy is controlled within ±0.01 mm to ensure that the product meets the quality standards; reduce the probability of unqualified products entering the next production process, reduce the rework and scrap rates; reduce the downtime of the production line, improve the equipment utilization rate, and enhance the production efficiency.

[0050] In this embodiment, the detection component measures the diameter size of the diaphragm to determine whether it meets the preset standard. According to the detection result, the feeding component 200 classifies the diaphragm to the defective product discarding station 110 or the good product feeding station 120. The unqualified diaphragms are discarded, and the qualified diaphragms are sent to the good product feeding station 120 to prepare for the next production process. Through the design of an automated detection and classification process, manual intervention is reduced. The automated process allows the equipment to run continuously without stopping, reducing production interruptions caused by manual operations or equipment adjustments, and improving the overall efficiency of the production line.

[0051] The detection component includes a turntable 500, and the turntable 500 includes a feeding position 510, a detection position 520, and a transfer position 530. The turntable 500 is provided with a rotating member 540 for converting the diaphragm between different stations;

[0052] The detection component includes a detection unit 300, which is arranged above the detection position 520 for detecting whether the diameter of the diaphragm is qualified;

[0053] A base 400 is arranged in the circumferential direction of the turntable 500 for accommodating the diaphragm;

[0054] The base 400 has at least two material grooves 410;

[0055] The base 400 is provided with a negative pressure hole 420 and a negative pressure groove 430, and the negative pressure hole 420 is communicated with the negative pressure groove 430;

[0056] A leveling unit 600 is provided below the detection position 520, including a lifting member 610 and a leveling nozzle 620. When the turntable 500 transfers the diaphragm to the detection position 520, the lifting member 610 lifts the leveling nozzle 620 upward, and the leveling nozzle 620 abuts against the lower end of the base 400 and is aligned with the negative pressure hole 420.

[0057] Specifically, the detection assembly includes a turntable 500, a rotating component 540, a detection unit 300, and a leveling unit 600. The turntable 500 includes a loading position 510, a detection position 520, and a transfer position 530. The detection unit 300 is located at the detection position 520. The rotating component 540 drives the turntable 500 to rotate, so that the film is in different positions and performs a specified process. The leveling unit 600 is located below the detection position 520 and is used to level the film at that position. Each position on the turntable 500 is equipped with... There is a corresponding base 400. In this embodiment, the base 400 is provided with two material troughs 410, that is, the turntable 500 can complete the transfer of two diaphragms in one rotation. In addition, a negative pressure hole 420 is opened in the central axis direction of the material trough 410. The negative pressure hole 420 extends into a negative pressure groove 430 towards the edge of the base 400. The negative pressure hole 420 and the negative pressure groove 430 are connected. The leveling unit 600 includes a lifting member 610 and a leveling suction nozzle 620. The lifting member 610 is used to drive the leveling suction nozzle 620 to move closer to or away from the base 400.

[0058] In actual operation, the conveying assembly 700 conveys the diaphragm along the direction close to the mounting platform 100. When it reaches the edge of the mounting platform 100 near the turntable 500, the feeding assembly 200 removes the diaphragm from the conveying assembly 700 and transfers it to the feeding position 510 on the turntable 500. Subsequently, the rotating component 540 drives the turntable 500 to rotate, causing the diaphragm to rotate to the detection position 520. First, the leveling unit 600 levels the diaphragm on the base 400. Specifically, the lifting component 610 starts working, lifting the leveling suction nozzle 620 upwards to level the suction nozzle. The nozzle 620 abuts against the bottom of the base 400 and is aligned and connected with the negative pressure hole 420. In this embodiment, the leveling nozzle 620 is a vacuum nozzle. When connected with the negative pressure hole 420, a vacuum environment is formed between the nozzle and the diaphragm through the negative pressure, thereby adsorbing the diaphragm. Due to the negative pressure groove 430 extending from the negative pressure hole 420 to the edge of the base 400, the leveling nozzle 620 can evenly adsorb the diaphragm from the lower end of the base 400, making it fit tightly against the base 400. Through this design, the diaphragm is flattened under the action of negative pressure, eliminating any displacement deviation or unevenness.

[0059] Furthermore, the finishing machine also includes a central control unit 900. The central control unit 900 sets the diaphragm quality inspection parameters. The leveling nozzle 620 continues to maintain contact with the base 400. The detection unit 300 takes pictures of the diaphragm according to the parameters set by the central control unit 900 to check whether the diameter is qualified. After the detection unit 300 completes the inspection, the lifting component 610 lowers the leveling nozzle 620, ending the diaphragm diameter inspection process. The rotating component 540 drives the turntable 500 to rotate again, so that the inspected diaphragm rotates to the transfer position 530. If the detection unit 300 determines that the diameter is unqualified, the feeding component 200 picks it up from the transfer position 530 and sends it to the defective product disposal station 110. If the detection unit 300 determines that the product is qualified, the feeding component 200 picks it up from the transfer position 530 and sends it to the good product feeding station 120. This completes the entire diaphragm inspection and finishing process.

[0060] In summary, the leveling unit 600 is located at inspection station 520. Two processes are performed at this station: leveling and diaphragm diameter inspection. Here, after the leveling unit 600 levels the diaphragm on the base 400, the inspection unit 300 can more accurately detect the diaphragm diameter. This is because when the diaphragm is delivered to the base 400 by the feeding assembly 200, there is a possibility that the diaphragm may be misaligned or tilted. If the diaphragm is misaligned or tilted at inspection station 520, it will reduce the effectiveness of the inspection unit 300's quality control. In cases where qualified products fail quality inspection or unqualified products pass quality inspection, the leveling unit 600 ensures that the diaphragm is flat and fully conforms to the inner wall of the material tank 410 at the detection position 520, avoiding detection errors caused by incorrect or tilted diaphragm positions. This helps the detection unit 300 to more accurately measure the diameter of the diaphragm and reduces false detections caused by incorrect or tilted diaphragm positions. This effectively prevents qualified products from being incorrectly judged as unqualified, or unqualified products from being incorrectly judged as qualified, thereby improving the reliability of product quality control.

[0061] The feeding assembly 200 includes a mounting mold base and a first feeding unit 230. The first feeding unit 230 is slidably mounted on the mounting mold base and is located near the conveying assembly 700. It is used to pick up and feed the film on the conveying assembly 700 to the feeding position 510.

[0062] The feeding assembly 200 further includes a second feeding unit 240, which is slidably mounted on the side of the mounting mold base away from the first feeding unit 230. The second feeding unit 240 is used to pick up and feed the film on the transfer position 530 to the good product feeding station 120.

[0063] The good product loading station 120 is equipped with a conveying assembly 800, including a conveying tray 810 and a conveying unit 820. The conveying unit 820 is used to drive the conveying tray 810 to move.

[0064] Based on the above embodiments, the feeding assembly 200 includes a mounting mold base, a first feeding unit 230, and a second feeding unit 240. The mounting mold base includes a linear mold base and a transmission belt 220. Both the first feeding unit 230 and the second feeding unit 240 are composed of a material-picking cylinder 250 and two sets of material-picking nozzles 260. The conveying assembly 800 includes a conveying tray 810 and a conveying unit 820. The conveying tray 810 has multiple slots. After all slots are filled with film, the conveying unit 820 drives the conveying tray 810. The transmission moves to the next station. Specifically, when the conveyor assembly 700 conveys the diaphragm to a position close to the detection assembly, the picking cylinder 250 of the first loading unit 230 drives the picking nozzle 260 to descend. After the picking nozzle 260 picks up the diaphragm, the picking cylinder 250 drives the picking nozzle 260 to reset. Finally, under the action of the transmission belt 220 and the linear module 210, the diaphragm is placed at the loading position 510 of the rotating disk. The rotating component 540 drives the rotating disk 500 to rotate, and the diaphragm at the loading position 510 is transferred to the detection station. The diaphragm at position 520 is inspected. After inspection, the rotating component 540 drives the turntable 500 to rotate again, and the diaphragm at position 520 is transferred to transfer position 530. At this station, if the diameter of the diaphragm does not match the set value, it is judged as a defective product. The picking cylinder 250 of the second feeding unit 240 drives the picking nozzle 260 to descend and pick up the diaphragm. Under the combined action of the transmission belt 220 and the linear module 210, the diaphragm judged as defective is picked up and sent to the defective product disposal station 110. If the diameter of the diaphragm is qualified, the inspection is completed. If the product is not found, the second feeding unit 240 will pick it up and send it to the good product feeding station 120 of the conveying assembly 800. In this embodiment, the first feeding unit 230 and the second feeding unit 240 work together to complete the loading and unloading of the film. Through the coordinated work of the automated feeding units, the automatic feeding, detection and classification of the film is realized, which improves production efficiency and accuracy. The automated feeding and unloading process reduces manual operation and improves production efficiency. The automated operation reduces human error and improves the accuracy and reliability of the production process.

[0065] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. Any equivalent structural or procedural transformations made based on the content of the present utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present utility model.

Claims

1. A diaphragm detection and receiving machine, characterized in that, The application relates to a film patch loading device. The device comprises: a mounting platform (100) comprising a defective product discarding station (110) and a good product loading station (120); a conveying assembly (700) arranged at the side of the mounting platform (100) and used for conveying the film patch; a loading assembly (200) used for taking and delivering the film patch; a detection assembly arranged at the side of the mounting platform (100) close to the conveying assembly (700) and used for detecting the diameter of the film patch; 2. The film inspection reel machine of claim 1, wherein, when the detection assembly detects that the diameter of the film patch is unqualified, the loading assembly (200) takes and delivers the film patch to the defective product discarding station (110); and when the diameter of the film patch is qualified, the loading assembly (200) takes and delivers the film patch to the good product loading station (120).

3. The film inspection reel machine of claim 2, wherein, The detection assembly comprises a rotating disc (500), the rotating disc (500) comprises a loading position (510), a detection position (520) and a transfer position (530), and the rotating disc (500) is provided with a rotating part (540) for switching the film patch between different stations.

4. The film inspection and rewinding machine of claim 2, wherein The detection assembly comprises a detection unit (300) arranged above the detection position (520) and used for detecting whether the diameter of the film patch is qualified.

5. The film inspection and rewinding machine according to claim 4, wherein The rotating disc (500) is provided with a base (400) in the circumferential direction and used for accommodating the film patch.

6. The film inspection and rewinding machine of claim 5, wherein The base (400) is provided with at least two grooves (410).

7. The film inspection and rewinding machine of claim 6, wherein The base (400) is provided with a negative pressure hole (420) and a negative pressure groove (430), and the negative pressure hole (420) communicates with the negative pressure groove (430).

8. The film inspection and rewinding machine of claim 2, wherein A leveling unit (600) is arranged below the detection position (520) and comprises a jacking part (610) and a leveling suction nozzle (620), when the rotating disc (500) transfers the film patch to the detection position (520), the jacking part (610) jacks up the leveling suction nozzle (620) upwards, the leveling suction nozzle (620) abuts against the lower end of the base (400) and is aligned with the negative pressure hole (420).

9. The film inspection reel machine of claim 8, wherein, The loading assembly (200) comprises a mounting die and a first loading unit (230), the first loading unit (230) is slidably mounted on the mounting die, the first loading unit (230) is arranged at the side close to the conveying assembly (700) and used for taking and delivering the film patch on the conveying assembly (700) to the loading position (510).

10. The film inspection and rewinding machine of claim 1, wherein The loading assembly (200) further comprises a second loading unit (240), the second loading unit (240) is slidably mounted on the mounting die away from the first loading unit (230), and the second loading unit (240) is used for taking and delivering the film patch on the transfer position (530) to the good product loading station (120). The good product loading station (120) is provided with a conveying assembly (800) comprising a conveying disc (810) and a conveying unit (820), and the conveying unit (820) is used for driving the conveying disc (810) to move.

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