Novel welding wire cleaning machine
By designing a welding wire cleaning machine with a multi-stage cleaning mode, utilizing spiral copper wire brushes, cleaning steel wire balls, and wiping cloth components, the problem of residual lubricating powder on the surface of welding wire is solved, improving the cleanliness of welding wire and production quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2026-04-03
AI Technical Summary
In the production of welding wire, residual lubricating powder can lead to welding defects, blackening of the welding wire surface, and uneven coating, which are difficult to solve effectively with existing technologies.
A novel welding wire cleaning machine is designed, employing a spiral copper wire brush, cleaning steel wire balls, and vertically distributed wiping cloth components. Through a multi-stage cleaning mode, residual lubricating powder is removed from the surface of the welding wire, ensuring that every part is thoroughly cleaned.
It significantly improves the cleanliness of the welding wire surface, enhances welding quality and coating effect, improves production quality, and optimizes space utilization.
Smart Images
Figure CN224072771U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of welding wire, and specifically relates to a new type of welding wire cleaning machine. Background Technology
[0002] In the production of welding wire drawing, wire drawing lubricant is an essential process material. It is mainly used to reduce the friction between the wire drawing die and the welding wire, protect the surface quality of the welding wire, and extend the service life of the die. However, some wire drawing lubricant will remain on the surface of the welding wire after the drawing is completed. If too much remains, it will cause many problems.
[0003] First, during the welding process, residual lubricating powder may burn or decompose, producing gases and particles, which can lead to welding defects such as spatter, porosity, and slag inclusions, reducing the density and strength of the weld. Second, residual lubricating powder can cause the surface of the welding wire to turn black, affecting the appearance quality of the welding wire. Finally, residual lubricating powder can also affect subsequent plating processes. For example, in processes such as copper plating, residual lubricating powder can cause uneven plating or reduced adhesion.
[0004] Therefore, there is an urgent need to design a new type of welding wire cleaning mechanism to solve the above problems. Utility Model Content
[0005] Purpose of the utility model: To overcome the above shortcomings, the purpose of this utility model is to provide a novel welding wire cleaning machine, which features three welding wire surface cleaning modes: First, a set of spiral copper wire brushes scrapes away residual lubricating powder on the welding wire surface, changing its tightly adhered state to a loosely adhered state; second, the welding wire is passed through a cleaning steel wire ball to scrape off the loosely adhering residual lubricating powder; third, the welding wire is passed through two vertically distributed sets of wiping cloths to further clean the residual lubricating powder on the welding wire surface and to homogenize the welding wire surface. This greatly improves the cleaning of excess wire lubricating powder and enhances production quality. Simultaneously, the three welding wire surface cleaning modes are arranged in a "convex" shape, significantly improving space utilization.
[0006] Technical Solution: To achieve the above objectives, this utility model provides a novel welding wire cleaning machine, comprising a mounting cabinet, four guide wheels, a spiral brush cleaning assembly, a cleaning ball assembly, and a wiping cloth cleaning assembly; the guide wheels are mounted on the mounting cabinet and arranged in a rectangular shape; the spiral brush cleaning assembly is mounted on the mounting cabinet and located between two guide wheels on the same side; the cleaning ball assembly is mounted on the mounting cabinet and located between two upper guide wheels; the wiping cloth cleaning assembly is mounted on the mounting cabinet and located between two guide wheels on the opposite side of the spiral brush cleaning assembly; the wiping cloth cleaning assembly includes a set of wiping cloth cleaning components; all wiping cloth cleaning components are mounted on the mounting cabinet and are perpendicular to each other. The spiral brush cleaning assembly removes larger residues, the cleaning ball assembly further removes fine impurities, and the wiping cloth cleaning assembly performs a final fine cleaning. The spiral brush cleaning assembly, the cleaning ball assembly, and the wiping cloth cleaning assembly are arranged in sequence and work together to perform multi-stage cleaning of the welding wire, ensuring the cleanliness of the welding wire surface. At the same time, the wiping cloth cleaning assembly includes two sets of mutually perpendicular wiping cloth cleaning parts, which realizes multi-angle cleaning of the welding wire, ensuring that every part of the welding wire surface is thoroughly cleaned.
[0007] Furthermore, the spiral brush cleaning assembly includes a set of copper wire brush mounting brackets, a first drive motor, and a spiral copper wire brush. The set of copper wire brush mounting brackets is mounted on a mounting cabinet and located between two guide wheels on the same side. The first drive motor is located on the mounting cabinet on the opposite side of the copper wire brush mounting brackets. The spiral copper wire brush is located between the set of copper wire brush mounting brackets and connected to the output end of the first drive motor. The spiral shape of the spiral copper wire brush enables it to generate continuous and uniform cleaning force during rotation. The spiral structure of the copper wire brush can penetrate deep into the fine grooves and gaps on the surface of the welding wire, scraping away residual lubricating powder on the surface of the welding wire, causing it to change from a tightly adhered state to a loosely adhered state.
[0008] Furthermore, the spiral brush cleaning assembly and the wiping cloth cleaning assembly are mounted on the mounting cabinet at an inverted V-shape. The inverted V-shape design makes the wire delivery path more stable, reducing the shaking and deviation of the wire during the cleaning process.
[0009] Furthermore, the cleaning ball assembly includes a cleaning ball mounting frame and a set of cleaning balls; the cleaning ball mounting frame is mounted on the mounting cabinet and located between two upper guide wheels; the cleaning balls are mounted on the cleaning ball mounting frame and distributed on both sides of the mounting frame. The cleaning balls, distributed on both sides of the mounting frame, clean the surface of the welding wire twice, more thoroughly removing residues and impurities from the surface of the welding wire, greatly optimizing the cleaning effect.
[0010] Furthermore, the cleaning ball mounting bracket is horizontally positioned. A horizontally positioned cleaning ball mounting bracket ensures more uniform contact between the cleaning ball and the welding wire surface.
[0011] Furthermore, the wiping cloth cleaning component includes a wiping cloth mounting frame, a wiping cloth, and a second drive motor. The wiping cloth mounting frame is mounted on a mounting cabinet and located between two guide wheels on the opposite side of the spiral brush cleaning assembly. The wiping cloth is mounted on the wiping cloth mounting frame and is slidably connected to it. The second drive motor is also mounted on the wiping cloth mounting frame and is used to control the wiping cloth's back-and-forth movement on the frame. The wiping cloth cleaning component is located on the opposite side of the spiral brush cleaning assembly, which allows the welding wire, after being cleaned by the spiral brush and cleaning ball, to undergo further fine cleaning with the wiping cloth, removing fine impurities and residual lubricating powder from the surface, thereby achieving a more thorough cleaning effect.
[0012] Furthermore, a set of welding wire guide posts is also provided between the set of wiping cloth mounting brackets. The welding wire guide posts ensure that the welding wire maintains a stable movement trajectory throughout the wiping cloth cleaning process, preventing the welding wire from deviating or swaying during wiping.
[0013] As can be seen from the above technical solution, this utility model has the following beneficial effects:
[0014] 1. This utility model discloses a novel welding wire cleaning machine, which is equipped with three welding wire surface cleaning modes: the first mode uses a set of spiral copper wire brushes to scrape the residual lubricating powder on the surface of the welding wire, changing it from a tightly adhered state to a loosely adhered state; the second mode passes the welding wire through a cleaning steel wire ball to scrape off the loosely residual lubricating powder on the surface of the welding wire; the third mode passes the welding wire through two vertically distributed sets of wiping cloths to further clean the residual lubricating powder on the surface of the welding wire and to make the surface of the welding wire uniform.
[0015] 2. This utility model is a novel welding wire cleaning machine, which greatly improves the cleaning of excess wire drawing lubricating powder and improves production quality;
[0016] 3. This utility model is a novel welding wire cleaning machine. The spiral brush cleaning component, cleaning ball component, and wiping cloth cleaning component are arranged in a "convex" shape, which greatly improves the space utilization rate. Attached Figure Description
[0017] Figure 1 This is a structural schematic diagram of a novel welding wire cleaning machine according to the present invention;
[0018] Figure 2 This is a schematic diagram of the spiral brush cleaning assembly in a novel welding wire cleaning machine according to the present invention.
[0019] In the picture:
[0020] 1-Installation cabinet;
[0021] 2-Guide wheel;
[0022] 3- Spiral brush cleaning assembly; 31- Copper wire brush mounting bracket; 32- First drive motor; 33- Spiral copper wire brush;
[0023] 4-Cleaning ball assembly; 41-Cleaning ball mounting bracket; 42-Cleaning ball;
[0024] 5-Wiping cloth cleaning assembly; 51-Wiping cloth cleaning component; 52-Welding wire guide post;
[0025] 511-Wiping cloth mounting bracket; 512-Wiping cloth; 513-Second drive motor. Detailed Implementation
[0026] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model. Example
[0027] In this embodiment, as Figure 1 This utility model discloses a novel welding wire cleaning machine, comprising a mounting cabinet 1, four guide wheels 2, a spiral brush cleaning assembly 3, a cleaning ball assembly 4, and a wiping cloth cleaning assembly 5; the guide wheels 2 are mounted on the mounting cabinet 1 and arranged in a rectangular shape; the spiral brush cleaning assembly 3 is mounted on the mounting cabinet 1 and located between two guide wheels 2 on the same side; the cleaning ball assembly 4 is mounted on the mounting cabinet 1 and located between two upper guide wheels 2; the wiping cloth cleaning assembly 5 is mounted on the mounting cabinet 1 and located between two guide wheels 2 on the opposite side of the spiral brush cleaning assembly 3; the wiping cloth cleaning assembly 5 includes a set of wiping cloth cleaning components 51; the wiping cloth cleaning components 51 are all mounted on the mounting cabinet 1 and are perpendicular to each other.
[0028] Specifically, the spiral brush cleaning component 3, the cleaning ball component 4, and the wiping cloth cleaning component 5 are arranged in a "convex" shape, which greatly improves the space utilization rate.
[0029] Specifically, a dust collection device can be added between the spiral brush cleaning assembly 3 and the wiping cloth cleaning assembly 5 to reduce the impact of cleaning debris and lubricating powder on the equipment environment.
[0030] In particular, where there is ample space, the spiral brush cleaning assembly 3, the cleaning ball assembly 4, and the wiping cloth cleaning assembly 5 can be arranged in a horizontal, vertical configuration as another preferred arrangement.
[0031] In this embodiment, as Figure 1 and Figure 2The spiral brush cleaning assembly 3 includes a set of copper wire brush mounting brackets 31, a first drive motor 32, and a spiral copper wire brush 33. The set of copper wire brush mounting brackets 31 is mounted on the mounting cabinet 1 and located between two guide wheels 2 on the same side. The first drive motor 32 is mounted on the mounting cabinet 1 on the opposite side of the copper wire brush mounting brackets 31. The spiral copper wire brush 33 is located between the set of copper wire brush mounting brackets 31 and is connected to the output end of the first drive motor 32.
[0032] In particular, the first drive motor 32 can be designed as a built-in type as another preferred option, installed inside the shaft of the spiral copper wire brush 33, which reduces the external space occupied and improves the compactness and stability of the overall structure.
[0033] In this embodiment, as Figure 1 The spiral brush cleaning assembly 3 and the wiping cloth cleaning assembly 5 are inclined in an inverted V-shape on the mounting cabinet 1.
[0034] In this embodiment, as Figure 1 The cleaning ball assembly 4 includes a cleaning ball mounting frame 41 and a set of cleaning balls 42; the cleaning ball mounting frame 41 is mounted on the mounting cabinet 1 and located between two upper guide wheels 2; the cleaning balls 42 are mounted on the cleaning ball mounting frame 41 and distributed on both sides of the cleaning ball mounting frame 41.
[0035] Specifically, stainless steel cleaning balls are preferred for cleaning ball 42.
[0036] In particular, the cleaning ball 42 is preferably staggered vertically on the cleaning ball mounting bracket 41, so that the welding wire can be cleaned from multiple angles when passing through the cleaning ball assembly 4, reducing cleaning dead spots.
[0037] In this embodiment, as Figure 1 The cleaning ball mounting bracket 41 is horizontally positioned.
[0038] In particular, the cleaning ball mounting bracket 41 can be equipped with a height adjustment function as an option, which can be used to make fine adjustments in the vertical direction through a threaded adjustment rod or the like to accommodate welding wires of different diameters.
[0039] In this embodiment, as Figure 1 The wiping cloth cleaning component 51 includes a wiping cloth mounting frame 511, a wiping cloth 512, and a second drive motor 513. The wiping cloth mounting frame 511 is mounted on the mounting cabinet 1 and located between the two guide wheels 2 on the opposite side of the spiral brush cleaning component 3. The wiping cloth 512 is mounted on the wiping cloth mounting frame 511 and is slidably connected to the wiping cloth mounting frame 511. The second drive motor 513 is also mounted on the wiping cloth mounting frame 511 and is used to control the wiping cloth 512 to move back and forth on the wiping cloth mounting frame 511.
[0040] Specifically, the wiping cloth 512 can adopt a multi-layer structure, with an outer layer of soft cleaning material and an inner layer of reinforcing material to improve its durability and cleaning effect; at the same time, the tilt angle of the wiping cloth cleaning component 51 can be adjusted according to the diameter of the welding wire and the cleaning requirements to achieve the best cleaning effect.
[0041] Specifically, scouring pads are preferred for wiping cloth 512.
[0042] In this embodiment, as Figure 1 A set of welding wire guide posts 52 are also provided between the set of wiping cloth mounting brackets 511.
[0043] Specifically, welding wire guide posts 52 can be added between the two wiping cloth mounting brackets 511 and the two guide wheels 2 on the right side to further enhance the stability of the welding wire guidance.
[0044] The working principle of the above embodiments is as follows:
[0045] This utility model discloses a novel welding wire cleaning machine, such as Figure 1 As shown, the welding wire passes sequentially through the guide wheel 2 in the lower left corner, the spiral brush cleaning assembly 3, the guide wheel 2 in the upper left corner, the cleaning ball assembly 4, the guide wheel 2 in the upper right corner, a set of wiping cloth cleaning components 51, and the guide wheel 2 in the lower right corner. It is then cleaned by the spiral copper wire brush 33, a set of cleaning balls 42, and two sets of vertically arranged wiping cloths 512, which greatly improves space utilization and cleaning efficiency.
[0046] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements can be made without departing from the principle of the present utility model, and these improvements should also be considered within the protection scope of the present utility model.
Claims
1. A new wire cleaning machine characterized by: The utility model relates to a kind of cleaning device for the surface of glass, including: Mounting cabinet (1), four guide wheels (2), the guide wheel (2) is located on mounting cabinet (1), and is arranged and distributed according to the shape of rectangle; Spiral brush cleaning assembly (3), the spiral brush cleaning assembly (3) is located on mounting cabinet (1), and is located between two same side guide wheels (2); Cleaning ball assembly (4), the cleaning ball assembly (4) is located on mounting cabinet (1), and is located between two upper guide wheels (2); Wiping cloth cleaning assembly (5), the wiping cloth cleaning assembly (5) is located on mounting cabinet (1), and is located between two guide wheels (2) opposite side of spiral brush cleaning assembly (3); The wiping cloth cleaning assembly (5) includes a group of wiping cloth cleaning components (51);The wiping cloth cleaning component (51) is located on mounting cabinet (1), and two are perpendicular to each other.
2. The novel wire cleaning machine of claim 1, wherein: The spiral brush cleaning assembly (3) includes a group of copper wire brush mounting racks (31), first drive motor (32) and spiral copper wire brush (33); The group of copper wire brush mounting racks (31) is located on mounting cabinet (1), and is located between two same side guide wheels (2);The first drive motor (32) is located on mounting cabinet (1) opposite side of copper wire brush mounting rack (31);The spiral copper wire brush (33) is located between the group of copper wire brush mounting racks (31), and is connected with the output end of first drive motor (32).
3. The new wire cleaner machine of claim 2, wherein: The spiral brush cleaning assembly (3) and wiping cloth cleaning assembly (5) are located on mounting cabinet (1) and are inclined to inverted eight characters.
4. The new wire cleaning machine of claim 1, wherein: The cleaning ball assembly (4) includes cleaning ball mounting rack (41) and a group of cleaning balls (42); The cleaning ball mounting rack (41) is located on mounting cabinet (1), and is located between two upper guide wheels (2);The cleaning ball (42) is located on cleaning ball mounting rack (41), and is distributed on the two sides of cleaning ball mounting rack (41).
5. The novel wire cleaning machine of claim 4, wherein: The cleaning ball mounting rack (41) is horizontally arranged.
6. The new wire cleaning machine of claim 1, wherein: The wiping cloth cleaning component (51) includes wiping cloth mounting rack (511), wiping cloth (512) and second drive motor (513); The wiping cloth mounting rack (511) is located on mounting cabinet (1), and is located between two guide wheels (2) opposite side of spiral brush cleaning assembly (3);The wiping cloth (512) is located on wiping cloth mounting rack (511), and is connected with wiping cloth mounting rack (511) slidingly;Second drive motor (513) is also located on wiping cloth mounting rack (511), for controlling wiping cloth (512) to and fro on wiping cloth mounting rack (511).
7. The new wire cleaner machine of claim 6, wherein: A group of welding wire guide columns (52) are also arranged between the group of wiping cloth mounting racks (511).