Rotary roller cleaning structure for CTP (computer to plate)

By designing a cleaning structure with replaceable cleaning rollers, the problems of roller damage and material compatibility that may be caused by ultrasonic cleaning are solved, achieving efficient cleaning and protection of the roller surface.

CN224072781UActive Publication Date: 2026-04-03GUANGDONG BAISHENG PACKAGING COLOR PRINTING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-16
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

The powerful impact of bursting bubbles generated during ultrasonic cleaning can damage the surface of the rollers, and rollers made of different materials have different adaptability to ultrasonic cleaning, which may prevent the desired cleaning effect from being achieved.

Method used

A cleaning structure with replaceable cleaning rollers was designed. The cleaning rollers are precisely positioned and matched with materials through fixing and lifting components, ensuring cleaning effect while avoiding damage.

Benefits of technology

It enables the selection of appropriate cleaning rollers based on roller material and requirements, improving cleaning effect, avoiding damage to roller surface, and ensuring plate making quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a roller cleaning structure for a CTP (computer to plate) machine, which relates to the technical field of plate making machine equipment and comprises a bearing frame, rollers are symmetrically and rotatably connected in the bearing frame at equal intervals, the other end of each roller extends out of the bearing frame and is fixedly connected with a driven gear, and a first driving motor is mounted on one side of the bearing frame. The outer side wall of an output shaft of the first driving motor is fixedly sleeved with a driving gear, cleaning rollers are symmetrically arranged in the bearing frame at equal intervals, connecting columns are symmetrically and movably connected to the two ends of the cleaning rollers, fixing assemblies are installed in the connecting columns, a second driving motor is installed on one side of the bearing frame, and the output end of the second driving motor is fixedly connected with the rotating column. By the adoption of the structure, a user can be allowed to select a proper cleaning roller for replacement according to the cleaning requirement and the material of the rotating roller, unnecessary damage to the surface of the rotating roller can be avoided while the cleaning effect is guaranteed, and therefore the plate making quality is improved.
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Description

Technical Field

[0001] This utility model belongs to the technical field of plate-making equipment, and specifically relates to a roller cleaning structure for a CTP plate-making machine. Background Technology

[0002] CTP (Cyclic Plate Making) machines are advanced prepress devices integrating precision optical, electrical, and mechanical systems. The rotary roller is its core component, responsible for supporting the printing plate, transmitting laser energy, and ensuring scanning accuracy. The roller is typically made of high-quality metal or alloy to ensure good rigidity and wear resistance. Simultaneously, the roller surface undergoes precision machining and treatment to achieve the required flatness and smoothness, ensuring that the laser beam does not affect plate quality due to printing plate movement or deformation during scanning. The CTP roller cleaning structure is a key component in ensuring plate quality and extending the equipment's lifespan. This cleaning structure is typically designed to be both efficient and environmentally friendly, effectively removing chemical stains and other impurities from the roller.

[0003] Announcement No. "CN219292235U" discloses a roller cleaning structure for a plate-making machine, comprising an adjacent plate-making machine body and a cleaning support frame, a controller, a drying mechanism, and a cleaning tank mounted on the cleaning support frame, a publishing support frame mounted on one side of the plate-making machine body, and a rotary drive mechanism for driving the publishing support frame to rotate. The cleaning tank contains multiple ultrasonic generators, and the publishing support frame contains multiple rollers. The rotary drive mechanism drives the publishing support frame to rotate into the cleaning tank, and the drying mechanism dries the cleaned publishing support frame. The rotary drive mechanism, ultrasonic generators, and drying mechanism are all electrically connected to the controller. This invention can clean and dry the rollers without causing pollution to the working environment, shortens the cleaning time of the rollers, and improves the working efficiency of the rollers.

[0004] Although the above-mentioned utility model can clean and dry the rollers without causing pollution to the working environment, shorten the cleaning time of the rollers, and improve the working efficiency of the rollers, when the ultrasonic generator cleans the rollers, it will generate tiny bubbles. When these bubbles burst, they will generate a strong impact force to remove stains from the roller surface. However, if this impact force is too strong or lasts too long, it will cause physical damage to the roller surface. Moreover, rollers of different materials have different adaptability to ultrasonic cleaning, and the expected cleaning effect cannot be achieved. Utility Model Content

[0005] In view of the problems mentioned in the background art, the purpose of this utility model is to provide a roller cleaning structure for CTP plate making machine, so as to solve the problem that when the ultrasonic generator cleans the roller, the bursting of bubbles generates a strong impact force. If the impact force is too strong or lasts for too long, it will cause physical damage to the roller surface. Moreover, the adaptability of rollers made of different materials to ultrasonic cleaning is different, and the expected cleaning effect cannot be achieved.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0007] A rotary roller cleaning structure for a CTP plate-making machine includes a support frame, with rotary rollers symmetrically and rotatably connected at equal intervals inside the support frame. The other end of each rotary roller extends out of the support frame and is fixedly connected to a driven gear. A first drive motor is mounted on one side of the support frame, and a drive gear is fixedly sleeved on the outer wall of the output shaft of the first drive motor. The driven gears mesh with each other, and the driven gear meshes with the drive gear. Cleaning rollers are symmetrically arranged at equal intervals inside the support frame, with connecting columns symmetrically and movably connected to both ends of each cleaning roller. A fixing component is installed inside each connecting column. A lifting seat is symmetrically arranged on one side of the support frame, and a second drive motor is mounted on the other side of the lifting seat. The output end of the second drive motor passes through the lifting seat and extends into the support frame, where it is fixedly connected to the rotating column. Lifting components are symmetrically installed on one side of the support frame.

[0008] The fixing assembly includes a cavity, a return spring, a movable block, a fixed block, a slider, and a sliding ring. A cavity is formed inside the connecting column. A return spring is fixedly connected to one side of the cavity, and a movable block is fixedly connected to the other end of the return spring. A fixed block is fixedly connected to the other side of the movable block. The other end of the fixed block extends out of one end of the connecting column. A slider is symmetrically fixedly connected to the outer wall of the movable block. The other end of the slider extends out of the outer side of the connecting column and is fixedly connected to a sliding ring. The sliding ring is slidably connected to the connecting column. A sliding groove is symmetrically formed on the outer wall of the connecting column, communicating with the cavity. The sliding groove and the slider are slidably connected. Fixed grooves are formed at both ends of the cleaning roller, and the fixed grooves are inserted into the fixed blocks. This allows users to select and replace the appropriate cleaning roller according to cleaning needs and the material of the roller, ensuring the cleanliness of the roller and improving plate-making quality. Furthermore, it ensures cleaning effectiveness while avoiding unnecessary damage to the roller surface.

[0009] As a preferred technical solution, the lifting assembly includes a lead screw, a third drive motor, a lifting plate, a sliding groove, a sliding block, and a guide rod. A fixed seat is symmetrically fixedly connected to one side of the support frame, and the lead screw is rotatably connected to the opposite end of the fixed seat. The third drive motor is installed at the bottom of the fixed seat, and its output end is fixedly connected to the lead screw. A lifting plate is sleeved on the outside of the lead screw, and a connecting rod is symmetrically fixedly connected to the upper end of the lifting plate. The other end of the connecting rod is fixedly connected to the lifting seat. A sliding groove is opened on one side inside the support frame, and a guide rod is fixedly connected inside the sliding groove. A sliding block is sleeved on the outside of the guide rod, and the other end of the sliding block is rotatably connected to the connecting column. The lifting plate and the lead screw are threadedly connected, the guide rod and the sliding block are slidably connected, and the sliding block and the sliding groove are slidably connected. This allows the user to precisely adjust the position of the cleaning roller according to the actual position and height of the rotating roller, ensuring a tight fit between the cleaning roller and the rotating roller surface. This precise positioning helps to more effectively remove stains and residues from the rotating roller surface, improving the cleaning effect.

[0010] As a preferred technical solution, the support frame is symmetrically provided with guide grooves on one side, and the lifting plate is symmetrically fixedly connected with guide blocks at one end. The guide blocks and guide grooves are slidably connected. The sliding cooperation between the guide blocks and guide grooves provides stable guidance for the lifting and lowering of the cleaning roller, effectively preventing the cleaning roller from deviating or shaking, and ensuring that the cleaning roller can accurately reach the predetermined position, thereby improving the accuracy and efficiency of cleaning.

[0011] In summary, the present invention has the following main advantages:

[0012] Firstly, in this utility model, pushing the sliding ring causes the slider to move the movable block and the fixed block. The movable block presses against the return spring, compressing the return spring. At the same time, the fixed block retracts into the cavity. Then, according to the material of the rotating roller and the cleaning requirements, the appropriate cleaning roller is placed at the opposite end of the connecting column. The sliding ring is released, the return spring returns to its original position, and the movable block rebounds, causing the fixed block to pop out and insert into the fixing groove, thus completing the installation of the cleaning roller. This allows users to select and replace the appropriate cleaning roller according to the cleaning requirements and the material of the rotating roller, ensuring the cleanliness of the rotating roller and thus improving the plate-making quality. Moreover, it can ensure the cleaning effect while avoiding unnecessary damage to the surface of the rotating roller.

[0013] Secondly, in this utility model, the third drive motor is started to control the lead screw to rotate. The lead screw rotates with the lifting plate, thereby controlling the lifting plate to descend. The lifting plate drives the lifting seat and the second drive motor to descend through the connecting rod. At the same time, the lifting seat drives the cleaning roller to descend. The cleaning roller drives the sliding block at the other end to slide outside the guide rod, so that the surface of the cleaning roller is in contact with the surface of the rotating roller. The second drive motor is started to clean the rotating roller. This allows the user to accurately adjust the position of the cleaning roller according to the actual position and height of the rotating roller, ensuring that the cleaning roller is in close contact with the surface of the rotating roller. This precise positioning helps to more effectively remove stains and residues from the surface of the rotating roller and improve the cleaning effect. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0015] Figure 2 This is a three-dimensional structural diagram of the support frame of this utility model;

[0016] Figure 3 This is the utility model Figure 2 Enlarged view of part A;

[0017] Figure 4 This is a three-dimensional structural diagram of the rotating roller of this utility model;

[0018] Figure 5 This is a cross-sectional three-dimensional structural diagram of the fixing component of this utility model.

[0019] Reference numerals: 1. Support frame; 2. Rotary roller; 3. Driven gear; 4. Drive gear; 5. First drive motor; 6. Fixed seat; 7. Second drive motor; 8. Connecting column; 9. Cleaning roller; 10. Lifting assembly; 101. Lead screw; 102. Third drive motor; 103. Lifting plate; 104. Sliding groove; 105. Sliding block; 106. Guide rod; 11. Connecting rod; 12. Lifting seat; 13. Guide block; 14. Guide groove; 15. Fixed assembly; 151. Cavity; 152. Return spring; 153. Movable block; 154. Fixed block; 155. Slider; 156. Sliding ring; 16. Sliding groove; 17. Fixed groove. Detailed Implementation

[0020] Example

[0021] refer to Figures 1 to 5The rotating roller cleaning structure for a CTP plate-making machine described in this embodiment includes a support frame 1. Rotating rollers 2 are symmetrically and equidistantly connected inside the support frame 1. The other end of the rotating rollers 2 extends out of the support frame 1 and is fixedly connected to a driven gear 3. A first drive motor 5 is installed on one side of the support frame 1. A drive gear 4 is fixedly sleeved on the outer wall of the output shaft of the first drive motor 5. The driven gears 3 mesh with each other and the driven gear 3 meshes with the drive gear 4. Cleaning rollers 9 are symmetrically and equidistantly arranged inside the support frame 1. Connecting columns 8 are symmetrically and movably connected to both ends of the cleaning rollers 9. Fixing components 15 are installed inside the connecting columns 8. A lifting seat 12 is symmetrically arranged on one side of the support frame 1. A second drive motor 7 is installed on the other side of the lifting seat 12. The output end of the second drive motor 7 passes through the lifting seat 12 and extends into the support frame 1 and is fixedly connected to the rotating column. A lifting component 10 is symmetrically installed on one side of the support frame 1.

[0022] The fixing assembly 15 includes a cavity 151, a return spring 152, a movable block 153, a fixed block 154, a slider 155, and a sliding ring 156. The connecting column 8 has a cavity 151 inside. A return spring 152 is fixedly connected to one side of the cavity 151. A movable block 153 is fixedly connected to the other end of the return spring 152. A fixed block 154 is fixedly connected to the other side of the movable block 153. The other end of the fixed block 154 extends out of one end of the connecting column 8. Slider blocks 155 are symmetrically fixedly connected to the outer wall of the movable block 153. The other end of the slider 155 extends out of the outer side of the connecting column 8 and is fixedly connected to the sliding ring 156. The sliding ring 156 is slidably connected to the connecting column 8. The outer wall of the connecting column 8 has symmetrically formed grooves 16. The sliding groove 16 is connected to the inside of the cavity 151. The sliding groove 16 and the slider 155 are slidably connected. The cleaning roller 9 has a fixed groove 17 at both ends. The fixed groove 17 is inserted into the fixed block 154. Pushing the sliding ring 156 causes the slider 155 to move the movable block 153 and the fixed block 154. The movable block 153 presses against the return spring 152, and the return spring 152 is compressed. At the same time, the fixed block 154 retracts into the cavity 151. Then, according to the material of the rotating roller 2 and the cleaning requirements, the matching cleaning roller 9 is placed at the opposite end of the connecting column 8. The sliding ring 156 is released, the return spring 152 is reset, and the movable block 153 rebounds, causing the fixed block 154 to pop out and insert into the fixed groove 17, thus completing the installation of the cleaning roller 9.

[0023] refer to Figure 3The lifting assembly 10 includes a lead screw 101, a third drive motor 102, a lifting plate 103, a sliding groove 104, a sliding block 105, and a guide rod 106. A fixed seat 6 is symmetrically fixedly connected to one side of the support frame 1. The lead screw 101 is rotatably connected to the opposite end of the fixed seat 6. The third drive motor 102 is installed at the bottom of the fixed seat 6. The output end of the third drive motor 102 is fixedly connected to the lead screw 101. The lifting plate 103 is sleeved on the outside of the lead screw 101. A connecting rod 11 is symmetrically fixedly connected to the upper end of the lifting plate 103. The other end of the connecting rod 11 is fixedly connected to the lifting seat 12. A sliding groove 104 is opened on one side inside the support frame 1. The guide rod 106 is fixedly connected inside the sliding groove 104. A sliding block 105 is sleeved on the outside of the guide rod 106. The other end of block 105 is rotatably connected to connecting column 8. Lifting plate 103 is threadedly connected to lead screw 101. Guide rod 106 is slidably connected to sliding block 105. Sliding block 105 is slidably connected to the inside of sliding groove 104. Start third drive motor 102 to control lead screw 101 to rotate. Lead screw 101 and lifting plate 103 rotate threadedly, thereby controlling lifting plate 103 to descend. Lifting plate 103 drives lifting seat 12 and second drive motor 7 to descend through connecting rod 11. At the same time, lifting seat 12 drives cleaning roller 9 to descend. Cleaning roller 9 drives sliding block 105 at the other end to slide outside guide rod 106, so that the surface of cleaning roller 9 is in contact with the surface of rotating roller 2. Start second drive motor 7 to clean rotating roller 2.

[0024] refer to Figure 2 The support frame 1 has symmetrical guide grooves 14 on one side, and the lifting plate 103 has symmetrical guide blocks 13 fixedly connected to one end. The guide blocks 13 and the guide grooves 14 are slidably connected. When the lifting plate 103 is raised or lowered, the lifting plate 103 drives the guide blocks 13 to slide inside the guide grooves 14.

[0025] Operating principle and advantages: First, push the sliding ring 156, causing the slider 155 to move the movable block 153 and the fixed block 154. The movable block 153 presses against the return spring 152, compressing the return spring 152. At the same time, the fixed block 154 retracts into the cavity 151. Then, according to the material of the rotating roller 2 and the cleaning requirements, place the matching cleaning roller 9 on the opposite end of the connecting post 8. Release the sliding ring 156, the return spring 152 resets, and the movable block 153 rebounds, causing the fixed block 154 to pop out and insert into the fixing groove 17, completing the installation of the cleaning roller 9. Then start the third drive. The motor 102 controls the lead screw 101 to rotate. The lead screw 101 rotates with the lifting plate 103, thereby controlling the lifting plate 103 to descend. The lifting plate 103 drives the lifting seat 12 and the second drive motor 7 to descend through the connecting rod 11. At the same time, the lifting seat 12 drives the cleaning roller 9 to descend. The cleaning roller 9 drives the sliding block 105 at the other end to slide outside the guide rod 106, so that the surface of the cleaning roller 9 is in contact with the surface of the rotating roller 2. At the same time, the first drive motor 5 and the second drive motor 7 are started to control the rotating roller 2 and the cleaning roller 9 to rotate, thus completing the cleaning of the rotating roller 2.

[0026] This invention allows users to select and replace the appropriate cleaning roller 9 according to their cleaning needs and the material of the roller 2, which can ensure the cleanliness of the roller 2, thereby improving the plate-making quality. Moreover, it can ensure the cleaning effect while avoiding unnecessary damage to the surface of the roller 2.

Claims

1. A roller cleaning structure for a CTP plate setter, comprising a carrier frame, characterized in that: The bearing frame is internally connected with rotating rollers at equal distances and symmetrically, one end of each rotating roller extends out of the bearing frame and is fixedly connected with a driven gear, a first driving motor is installed on one side of the bearing frame, a driving gear is fixedly sleeved on the outer wall of the output shaft of the first driving motor, the driven gears are in mesh with each other, the driven gears are in mesh with the driving gear, cleaning rollers are symmetrically arranged at equal distances inside the bearing frame, connecting columns are movably connected to the two ends of each cleaning roller, a fixing assembly is installed in each connecting column, lifting seats are symmetrically arranged on one side of the bearing frame, a second driving motor is installed on the other side of each lifting seat, the output end of the second driving motor penetrates through the lifting seat and extends into the bearing frame and is fixedly connected with a rotating column, and lifting assemblies are symmetrically installed on one side of the bearing frame. The fixing assembly comprises cavities, return springs, movable blocks, fixed blocks, sliding blocks and sliding rings, the cavities are formed in the connecting columns, the return springs are fixedly connected to one side in each cavity, the movable blocks are fixedly connected to the other end of each return spring, the fixed blocks are fixedly connected to the other side of each movable block, the fixed blocks extend out of one end of the connecting columns, the sliding blocks are fixedly connected to the outer wall of each movable block, the sliding rings are fixedly connected to the other end of each sliding block which extends out of the outer side of the connecting column, and the sliding rings are in sliding connection with the connecting columns.

2. A structure for cleaning a transfer roller for a CTP plate making machine according to claim 1, wherein: Symmetrical grooves are formed in the outer wall of each connecting column in communication with the cavities, and the grooves are in sliding connection with the sliding blocks.

3. The structure for cleaning the transfer roller of a CTP plate making machine according to claim 1, wherein: Fixed grooves are formed in the two ends of each cleaning roller, and the fixed grooves are in plug connection with the fixed blocks.

4. The structure for cleaning the transfer roller of a CTP plate making machine according to claim 1, wherein: The lifting assembly comprises lead screws, third driving motors, lifting plates, sliding grooves, sliding blocks and guide rods, fixed seats are fixedly connected to one side of the bearing frame, the lead screws are rotatably connected to the opposite ends of the fixed seats, the third driving motors are installed at the bottom of the fixed seats, the output ends of the third driving motors are fixedly connected with the lead screws, the lifting plates are sleeved on the outer sides of the lead screws, connecting rods are fixedly connected to the upper ends of the lifting plates, the other ends of the connecting rods are fixedly connected with the lifting seats, the sliding grooves are formed in one side of the bearing frame, the guide rods are fixedly connected in the sliding grooves, the sliding blocks are sleeved on the outer sides of the guide rods, and the other ends of the sliding blocks are rotatably connected with the connecting columns.

5. A structure for cleaning a transfer roller for a CTP plate making machine according to claim 4, characterized in that: The lifting plate is in screw connection with the lead screw, the guide rod is in sliding connection with the sliding block, and the sliding block is in sliding connection with the sliding groove.

6. A roller cleaning structure for a CTP plate setter according to claim 5, characterized in that: Symmetrical guide grooves are formed in one side of the bearing frame, and guide blocks are fixedly connected to one end of each lifting plate in sliding connection with the guide grooves.

Citation Information

Patent Citations

  • Rotary roller cleaning structure of plate making machine

    CN219292235U