Steel plate leveling and aligning device

By incorporating a brushing and dust removal mechanism into the steel plate leveling and alignment device, the problem of dust flying during the steel plate leveling process is solved, enabling timely absorption and cleaning of dust and reducing environmental pollution.

CN224073037UActive Publication Date: 2026-04-03HUANHAN (SHANDONG) INTELLIGENT MANUFACTURING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-09
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing steel plate leveling and alignment devices cause dust to fly up during the washing process, resulting in environmental pollution.

Method used

A steel plate leveling and alignment device was designed, which includes a moving mechanism, a limiting mechanism, a pressing mechanism, a brushing mechanism, and a dust removal mechanism. By setting up the brushing mechanism and the dust removal mechanism, the dust can be absorbed and cleaned in a timely manner.

Benefits of technology

This effectively reduces dust generation during the steel plate leveling and alignment process, thus lowering environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steel plate leveling and aligning, in particular to a steel plate leveling and aligning device which is provided with a scrubbing mechanism and a dust removal mechanism, so that dust generated during scrubbing can be timely absorbed and cleaned in the steel plate leveling and aligning process, and environmental pollution is reduced. Comprising a moving mechanism; the device further comprises a limiting mechanism, a pressing mechanism, a brushing mechanism and a dust removal mechanism, the limiting mechanism is installed on the moving mechanism, the pressing mechanism is installed on the moving mechanism, the brushing mechanism is installed on the moving mechanism, and the dust removal mechanism is installed on the moving mechanism. The moving mechanism carries out transportation, the limiting mechanism carries out limiting, the pressing mechanism carries out pressing, the brushing mechanism carries out brushing, and the dust removal mechanism carries out dust removal.
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Description

Technical Field

[0001] This utility model relates to the technical field of steel plate leveling and alignment, and in particular to a steel plate leveling and alignment device. Background Technology

[0002] Steel plates are the raw materials for making many products. They are processed into the desired products through processes such as shearing, stamping, and welding. Steel plates are not always flat. Unevenness can occur when steel plates are stacked or transported. Usually, steel plate leveling equipment is needed to level the steel plates.

[0003] Among existing steel plate leveling and alignment devices, such as the steel plate leveling machine disclosed in utility model patent application number 202322434234.4, this utility model has improved the prior art. It can not only conveniently support the leveled part of the whole steel plate, thereby preventing the leveled part from bending under its own weight, but also solve the problem that the debris and impurities adhering to the surface of the steel plate during the leveling process will reduce the flatness of the steel plate after leveling, and at the same time, these debris and impurities will also cause certain wear on the surface of the steel plate and the surface of the leveling rollers.

[0004] However, during the process of leveling and aligning steel plates, brushing the surface of the material can cause dust and impurities to fly up and cause pollution. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a steel plate leveling and alignment device that, by setting up a brushing mechanism and a dust removal mechanism, can timely absorb and clean the dust during the brushing process, thereby reducing environmental pollution.

[0006] This utility model discloses a steel plate leveling and alignment device, which includes a moving mechanism; it also includes a limiting mechanism, a pressing mechanism, a brushing mechanism, and a dust removal mechanism. The limiting mechanism is installed on the moving mechanism, the pressing mechanism is installed on the moving mechanism, the brushing mechanism is installed on the moving mechanism, and the dust removal mechanism is installed on the moving mechanism.

[0007] The moving mechanism transports materials, the limiting mechanism limits them, the pressing mechanism presses them, the brushing mechanism brushes them, and the dust removal mechanism removes dust. By opening the moving mechanism to transport materials, opening the limiting mechanism to limit them, opening the pressing mechanism to press them, opening the brushing mechanism to brush them, and simultaneously opening the dust removal mechanism to absorb dust, the dust generated during the brushing process can be absorbed and cleaned in a timely manner during the steel plate leveling and alignment process, reducing environmental pollution.

[0008] Preferably, the moving mechanism includes a base frame, a conveyor roller, and a motor. The conveyor roller is rotatably mounted on the base frame, and the input end of the conveyor roller extends to the front side of the base frame. The motor is mounted at the front end of the base frame, and the output end of the motor is connected to the input end of the conveyor roller. By turning on the motor, the conveyor roller is driven to rotate and transport the material.

[0009] Preferably, the limiting mechanism includes two sets of limiting plates and a bidirectional lead screw. The two sets of limiting plates are slidably mounted on the base frame, and the bidirectional lead screw is rotatably mounted on the base frame. Both sets of limiting plates are threadedly engaged with the bidirectional lead screw. By rotating the bidirectional lead screw to engage with the limiting plates, the limiting plates are moved to limit the material.

[0010] Preferably, the pressing mechanism includes two sets of plate frames, two sets of lead screws, two sets of nuts, and a pressure roller. The two sets of plate frames are slidably mounted on the base frame, and the two sets of lead screws are mounted on the upper end of the base frame. Each set of plate frames has a set of nuts rotatably mounted on its upper end, and each set of nuts is threadedly engaged with a set of lead screws. The pressure roller is rotatably mounted on the two sets of plate frames. By rotating the nuts and threadedly engaging the lead screws, the plate frames are moved, thereby causing the pressure roller to press down for leveling.

[0011] Preferably, the brushing mechanism includes two sets of brush rollers, two sets of sprockets, a chain, two sets of gears, and a second motor. The two sets of brush rollers are rotatably mounted on the base frame. The two sets of sprockets are respectively mounted on one set of brush rollers and the rear end of the base frame. The chain is wrapped around and mounted on the two sets of sprockets. The two sets of gears are respectively mounted on one set of brush rollers and one set of sprockets, and the two sets of gears mesh. The second motor is mounted on the front end of the base frame, and the output end of the second motor is connected to the input end of one set of brush rollers. By turning on the second motor, the brush rollers are driven to rotate. At the same time, the rotation of the brush rollers, in conjunction with the sprockets and gears, causes the two sets of brush rollers to rotate synchronously in opposite directions to perform double-sided brushing of the material.

[0012] Preferably, the dust removal mechanism includes two sets of dust collection frames, a connecting pipe, a filter box, and a fan. The two sets of dust collection frames are installed on the base frame and are connected to the base frame through the connecting pipe. The filter box is slidably installed in the base frame, and the fan is installed at the rear end of the base frame. By turning on the fan, dust is absorbed through the connecting pipe in conjunction with the dust collection frames, and the dust is filtered through the filter box.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: by opening the moving mechanism to transport materials, by opening the limiting mechanism to limit materials, by opening the pressing mechanism to press materials, by opening the brushing mechanism to brush materials, and by opening the dust removal mechanism to absorb dust, the dust during the brushing process can be absorbed and cleaned in a timely manner during the steel plate leveling and alignment process, thus reducing environmental pollution. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the first isometric structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the second isometric structure of this utility model;

[0016] Figure 3 This is a frontal sectional isometric structural schematic diagram of this utility model;

[0017] Figure 4 The scrubbing mechanism of this utility model is in Figure 2 Axonometric enlarged structural diagram of section A in the middle;

[0018] Figure 5 The clamping mechanism of this utility model is in Figure 2 Axonometric magnified schematic diagram of section B in the middle;

[0019] The attached diagram is labeled as follows: 1. Moving mechanism; 11. Base frame; 12. Transport roller; 13. Motor 1; 2. Limiting mechanism; 21. Limiting plate; 22. Bidirectional lead screw; 3. Pressing mechanism; 31. Plate frame; 32. Lead screw; 33. Nut; 34. Pressure roller; 4. Brushing mechanism; 41. Brush roller; 42. Sprocket; 43. Chain; 44. Gear; 45. Motor 2; 5. Dust removal mechanism; 51. Dust collection frame; 52. Connecting pipe; 53. Filter box; 54. Fan. Detailed Implementation

[0020] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.

[0021] Example 1

[0022] like Figures 1 to 5 As shown, a steel plate leveling and alignment device includes a moving mechanism 1, a limiting mechanism 2, a pressing mechanism 3, a brushing mechanism 4, and a dust removal mechanism 5. The limiting mechanism 2 is installed on the moving mechanism 1, the pressing mechanism 3 is installed on the moving mechanism 1, the brushing mechanism 4 is installed on the moving mechanism 1, and the dust removal mechanism 5 is installed on the moving mechanism 1.

[0023] The moving mechanism 1 performs transportation, the limiting mechanism 2 performs limiting, the pressing mechanism 3 performs pressing, the brushing mechanism 4 performs brushing, and the dust removal mechanism 5 removes dust.

[0024] The moving mechanism 1 includes a base frame 11, a transport roller 12 and a motor 13. The transport roller 12 is rotatably mounted on the base frame 11, and the input end of the transport roller 12 extends to the front side of the base frame 11. The motor 13 is mounted on the front end of the base frame 11, and the output end of the motor 13 is connected to the input end of the transport roller 12.

[0025] The limiting mechanism 2 includes two sets of limiting plates 21 and a bidirectional lead screw 22. The two sets of limiting plates 21 are slidably mounted on the base frame 11, and the bidirectional lead screw 22 is rotatably mounted on the base frame 11. Both sets of limiting plates 21 are threadedly engaged with the bidirectional lead screw 22.

[0026] The clamping mechanism 3 includes two sets of plate frames 31, two sets of lead screws 32, two sets of nuts 33, and a pressure roller 34. The two sets of plate frames 31 are slidably mounted on the base frame 11, and the two sets of lead screws 32 are mounted on the upper end of the base frame 11. Each set of plate frames 31 is rotatably mounted with a set of nuts 33, and each set of nuts 33 is threadedly engaged with a set of lead screws 32. The pressure roller 34 is rotatably mounted on the two sets of plate frames 31.

[0027] The brushing mechanism 4 includes two sets of brush rollers 41, two sets of sprockets 42, a chain 43, two sets of gears 44, and a second motor 45. The two sets of brush rollers 41 are rotatably mounted on the base frame 11. The two sets of sprockets 42 are respectively mounted on one set of brush rollers 41 and the rear end of the base frame 11. The chain 43 is wrapped around the two sets of sprockets 42. The two sets of gears 44 are respectively mounted on one set of brush rollers 41 and one set of sprockets 42, and the two sets of gears 44 mesh. The second motor 45 is mounted on the front end of the base frame 11, and the output end of the second motor 45 is connected to the input end of one set of brush rollers 41.

[0028] The dust removal mechanism 5 includes two sets of dust collection frames 51, connecting pipes 52, filter boxes 53 and fans 54. The two sets of dust collection frames 51 are installed on the base frame 11. The two sets of dust collection frames 51 are connected to the base frame 11 through the connecting pipes 52. The filter box 53 is slidably installed in the base frame 11. The fans 54 are installed at the rear end of the base frame 11.

[0029] By turning on motor 13, the conveyor roller 12 is driven to rotate and transport the material. By rotating the bidirectional screw 22 and engaging it with the limiting plate 21, the limiting plate 21 is moved to limit the material. By rotating the nut 33 and engaging it with the screw 32, the plate frame 31 is moved, thereby pressing down the pressure roller 34 for leveling. By turning on motor 45, the brush roller 41 is driven to rotate. While the brush roller 41 is rotating, it works with the sprocket 42 and gear 44 to make the two sets of brush rollers 41 rotate synchronously in opposite directions to brush the material on both sides. At the same time, by turning on the fan 54 and engaging the dust collection frame 51 through the connecting pipe 52, the dust is absorbed and filtered through the filter box 53. Thus, during the leveling and alignment of the steel plate, the dust generated during brushing can be absorbed and cleaned in a timely manner, reducing environmental pollution.

[0030] like Figures 1 to 5As shown, this utility model discloses a steel plate leveling and alignment device. During operation, motor 13 drives the transport roller 12 to rotate and transport the material. A double-acting screw 22 engages with a limiting plate 21, causing the limiting plate 21 to move and limit the material. A nut 33 engages with a screw 32, causing the plate frame 31 to move, thus pressing down the pressure roller 34 for leveling. Motor 45 drives the brush roller 41 to rotate. Simultaneously, the brush roller 41 rotates in conjunction with a sprocket 42 and a gear 44, causing two sets of brush rollers 41 to rotate synchronously in opposite directions, brushing the material on both sides. At the same time, a fan 54, connected to a dust collection frame 51 via a connecting pipe 52, absorbs dust, which is then filtered through a filter box 53.

[0031] The motor 13, motor 45, and fan 54 of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0032] The main function achieved by this utility model is: during the steel plate leveling and alignment process, by setting up a brushing mechanism and a dust removal mechanism, the dust during brushing can be absorbed and cleaned in a timely manner, thereby reducing environmental pollution.

[0033] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A device for aligning a steel sheet, comprising a moving mechanism (1); characterized in that, It also includes limiting mechanism (2), pressing mechanism (3), brushing mechanism (4) and dust removal mechanism (5), limiting mechanism (2) is installed on the moving mechanism (1), pressing mechanism (3) is installed on the moving mechanism (1), brushing mechanism (4) is installed on the moving mechanism (1), dust removal mechanism (5) is installed on the moving mechanism (1); The moving mechanism (1) transports, the limiting mechanism (2) limits, the pressing mechanism (3) presses, the brushing mechanism (4) brushes, and the dust removal mechanism (5) removes dust.

2. A steel sheet straightening alignment device as claimed in claim 1, wherein, The moving mechanism (1) includes a chassis (11), a transport roller (12) and a motor (13), the transport roller (12) is rotatably mounted on the chassis (11), and the transport roller (12) extends to the front side of the chassis (11), and the motor (13) is installed on the front end of the chassis (11), and the output end of the motor (13) is connected with the input end of the transport roller (12).

3. A steel sheet straightening alignment device as claimed in claim 2, wherein, The limiting mechanism (2) includes two groups of limiting plates (21) and a bidirectional screw rod (22), the two groups of limiting plates (21) are slidably installed on the chassis (11), and the bidirectional screw rod (22) is rotatably installed on the chassis (11), and the two groups of limiting plates (21) are in threaded cooperation with the bidirectional screw rod (22).

4. A steel sheet straightening and aligning device as claimed in claim 2, wherein The pressing mechanism (3) includes two groups of plate frames (31), two groups of screw rods (32), two groups of nuts (33) and a pressing roller (34), the two groups of plate frames (31) are slidably installed on the chassis (11), the two groups of screw rods (32) are installed on the upper end of the chassis (11), each group of plate frames (31) is rotatably installed with a group of nuts (33) on the upper end, and each group of nuts (33) is in threaded cooperation with a group of screw rods (32), and the pressing roller (34) is rotatably installed on the two groups of plate frames (31).

5. A steel sheet straightening and aligning device as claimed in claim 2, wherein The brushing mechanism (4) includes two groups of brush rollers (41), two groups of chain wheels (42), a chain (43), two groups of gears (44) and a motor (45), the two groups of brush rollers (41) are rotatably installed on the chassis (11), the two groups of chain wheels (42) are installed on a group of brush rollers (41) and the rear end of the chassis (11) respectively, the chain (43) is covered and installed on the two groups of chain wheels (42), the two groups of gears (44) are installed on a group of brush rollers (41) and a group of chain wheels (42) respectively, the two groups of gears (44) are engaged, and the motor (45) is installed on the front end of the chassis (11), and the output end of the motor (45) is connected with the input end of a group of brush rollers (41).

6. A steel sheet straightening and aligning device as claimed in claim 2, wherein The dust removal mechanism (5) includes two groups of dust suction frames (51), a connecting pipe (52), a filter box (53) and a fan (54), the two groups of dust suction frames (51) are installed on the chassis (11), the two groups of dust suction frames (51) are communicated with the inside of the chassis (11) through the connecting pipe (52), the filter box (53) is slidably installed in the chassis (11), and the fan (54) is installed on the rear end of the chassis (11).

Citation Information

Patent Citations

  • Leveling machine for leveling steel plate

    CN220837287U