Fixed-length shearing device for rod and wire production

CN224073433UActive Publication Date: 2026-04-03XINJIANG BAYI IRON & STEEL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

In existing bar and wire shearing devices, the baffle and connecting seat are prone to loosening during the length setting process, resulting in poor length setting accuracy and affecting the shearing precision.

Method used

It adopts a combination structure of lifting plate, slide rail, slide plate, limit bolt, vertical plate, rotary motor and cutting disc, and is equipped with concave plate, rotating drum, driven gear, servo motor and driving gear. The limit components are used to press and limit the bar wire and adjust its length. The positioning box, convex plate and counterweight pressure plate are used to enhance stability. The scale and indicator arrow assist in positioning.

Benefits of technology

It enables precise length cutting of bar wire, avoids loosening of the baffle and connecting seat, improves cutting accuracy, and meets customer needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of rod and wire production, and particularly discloses a fixed-length shearing device for rod and wire production, which comprises a concave plate, a rotating drum is embedded in the top of the concave plate, the rotating drum is rotatably connected with the concave plate, a driven gear is fixedly connected to the top of the rotating drum, and a servo motor is fixedly connected to the right side of the top of the concave plate. The output end of the servo motor is fixedly connected with a driving gear, the driving gear is meshed with the driven gear, the rotating cylinder is in threaded connection with a stud, the bottom of the stud penetrates through the rotating cylinder and is fixedly connected with a lifting plate, sliding rails are fixedly connected to the front and rear positions of the bottom of the lifting plate, sliding plates are slidably connected to the outer surfaces of the front and rear sliding rails, and the sliding plates are in threaded connection with limiting bolts. The sliding plate is fixedly connected with a vertical plate, a rotating motor is installed on the vertical plate, and a cutting disc is installed at the output end of the rotating motor in a penetrating mode. The rod and wire shearing device can be used for conveniently shearing rods and wires to a certain length, so that the use requirements of customers can be met, and the shearing precision of the rods and wires is prevented from being influenced.
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Description

Technical Field

[0001] This utility model relates to the field of bar and wire production technology, and in particular to a fixed-length shearing device for bar and wire production. Background Technology

[0002] Bars and wires are divided into ordinary bars and wires and special steel bars and wires, with specifications of 9-50mm, 50-100mm, and 100-300mm; wires are divided into coils and special wires, with specifications of 5-10mm. Bars and wires have small cross-sections and large lengths, and require high dimensional accuracy and surface quality. During the production of bars and wires, shearing devices are required to cut them.

[0003] Most existing bar and wire shearing devices cut bars and wires to length by moving a baffle. However, during the length cutting process, in order to ensure close contact between the bar and wire and the baffle, the bar and wire continues to move even after contact, resulting in significant pressure on the baffle. Since the baffle is adjustable, the connection between the baffle and the connecting seat is prone to loosening. Over time, this leads to poor length cutting accuracy and affects the shearing precision of the bar and wire. Therefore, these devices are not suitable for length cutting and cannot meet customer needs. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies. Most existing bar and wire shearing devices measure the length of bar and wire by moving a baffle. However, during this process, to ensure close contact between the bar and wire and the baffle, the bar and wire continue to move even after contact, resulting in significant pressure on the baffle. Furthermore, because the baffle is adjustable, the connection between the baffle and the connecting seat is prone to loosening. Over time, this leads to poor accuracy in baffle length measurement, affecting the shearing precision of the bar and wire.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a fixed-length shearing device for bar and wire production, comprising a concave plate, a rotating drum embedded in the top of the concave plate, the outer surface of the rotating drum being rotatably connected to the concave plate via a bearing, a driven gear being fixedly connected to the top of the outer surface of the rotating drum, a servo motor being fixedly connected to the right side of the top of the concave plate, a driving gear being fixedly connected to the output end of the servo motor, the driving gear and the driven gear meshing, a stud being threadedly connected to the inner surface of the rotating drum, the bottom of the stud penetrating the rotating drum and being fixedly connected to a lifting plate, slide rails being fixedly connected to the front and rear positions of the bottom of the lifting plate, slide plates being slidably connected to the outer surfaces of the front and rear slide rails, limit bolts being threadedly connected to the left and right sides of the front of the slide plate, the back of the limit bolts penetrating the slide plate and tightly fitting with the connection of the slide rails, a vertical plate being fixedly connected to the bottom of the slide plate, a rotary motor being fixedly installed on the right side of the vertical plate, the output end of the rotary motor penetrating the vertical plate and being fixedly installed with a cutting disc by screws, and limit components being provided on the left and right sides of the bottom of the slide plate.

[0006] The lifting plate, slide rail, slide plate, limit bolt, vertical plate, rotary motor and cutting disc are set up to adjust the cutting position of the cutting disc to a fixed length. By setting up a concave plate, rotating drum, driven gear, servo motor, drive gear and stud, bar and wire materials can be cut. By setting up a limit component, bar and wire materials can be pressed and limited.

[0007] Optionally, the limiting component includes a positioning box, with a convex plate slidably connected to the inner surface of the positioning box, and a counterweight plate fixedly connected to the bottom of the convex plate through the positioning box. The positioning box, convex plate, and counterweight plate are configured to press and limit the bar wire.

[0008] Optionally, a rubber pad is fixedly connected to the bottom of the counterweight plate, and the top of the positioning box is fixedly connected to the sliding plate. The rubber pad increases the friction between the counterweight plate and the bar wire, improving the stability of the pressing.

[0009] Optionally, slides that mate with the convex plate are provided on both the left and right sides of the positioning box's inner cavity, with the inner surface of the slides slidably connected to the outer surface of the convex plate. The slides guide and limit the movement of the convex plate.

[0010] Optionally, a scale is fixedly connected to the front of the lifting plate, and an indicator arrow is fixedly connected to the front of the sliding plate for use with the scale and the cutting disc. The scale and indicator arrow facilitate the movement of the cutting disc to the designated cutting position.

[0011] Optionally, guide rods are fixedly connected to both the left and right sides of the top of the lifting platform. The top of the guide rods passes through the concave plate and extends above the concave plate. The guide rods provide guidance and support for the lifting platform.

[0012] Optionally, sliding cylinders are embedded on both the left and right sides of the top of the concave plate, with the inner surface of the sliding cylinders slidably connected to the outer surface of the guide rod. The sliding cylinders provide guidance and support for the guide rod.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] 1. This utility model, by setting up a lifting plate, slide rail, sliding plate, limiting bolt, vertical plate, rotary motor and cutting disc, can adjust the cutting position of the cutting disc to a fixed length. By setting up a concave plate, rotating cylinder, driven gear, servo motor, driving gear and stud, it can cut bar and wire materials. By setting up a limiting component, it can press and limit the bar and wire materials. With the above structure, it can facilitate the fixed length cutting of bar and wire materials, thereby meeting the needs of customers and avoiding affecting the cutting accuracy of bar and wire materials.

[0015] 2. This utility model, by setting a positioning box, a convex plate, and a counterweight plate, can press and limit the bar wire. The rubber pad can increase the friction between the counterweight plate and the bar wire, improving the stability of pressing. The slide can guide and limit the convex plate. The scale and indicator arrow can facilitate the movement of the cutting disc to the designated cutting position. The guide rod can guide and support the lifting plate. The slide cylinder can guide and support the guide rod. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a cross-sectional view of the positioning box structure of this utility model;

[0018] Figure 3 This utility model Figure 2 Enlarged view of section A of the structure;

[0019] Figure 4 This is a three-dimensional view of the connection of the skateboard structure of this utility model. Detailed Implementation

[0020] The present invention will be further described in detail below through specific embodiments:

[0021] The reference numerals in the accompanying drawings of the instruction manual include: 1. concave plate; 2. rotating cylinder; 3. driven gear; 4. servo motor; 5. driving gear; 6. stud; 7. lifting plate; 8. slide rail; 9. sliding plate; 10. limit bolt; 11. vertical plate; 12. rotary motor; 13. cutting disc; 14. limit assembly; 141. positioning box; 142. convex plate; 143. counterweight plate; 15. slide rail; 16. scale; 17. indicator arrow; 18. guide rod; 19. sliding cylinder.

[0022] Example 1

[0023] like Figure 1-4 As shown, this utility model provides a fixed-length shearing device for bar and wire production, including a concave plate 1. A rotating drum 2 is embedded in the top of the concave plate 1. The outer surface of the rotating drum 2 is rotatably connected to the concave plate 1 via a bearing. A driven gear 3 is fixedly connected to the top of the outer surface of the rotating drum 2. A servo motor 4 is fixedly connected to the right side of the top of the concave plate 1. A driving gear 5 is fixedly connected to the output end of the servo motor 4. The driving gear 5 and the driven gear 3 mesh. A stud 6 is threadedly connected to the inner surface of the rotating drum 2. The bottom of the stud 6 penetrates the rotating drum 2 and is fixedly connected to a lifting plate 7. Slide rails 8 are fixedly connected to the front and rear positions of the bottom of the lifting plate 7. Slide plates 9 are slidably connected to the outer surfaces of the front and rear slide rails 8. Limit bolts 10 are threadedly connected to the left and right sides of the front of the slide plate 9. The back of the slide plate 9 is connected to the slide rail 8. The bottom of the slide plate 9 is fixedly connected to the vertical plate 11. The right side of the vertical plate 11 is fixedly installed with the rotary motor 12. The output end of the rotary motor 12 passes through the vertical plate 11 and is fixedly installed with the cutting disc 13 by screws. Limiting components 14 are provided on both the left and right sides of the bottom of the slide plate 9. The front of the lifting plate 7 is fixedly connected to the scale 16. The front of the slide plate 9 is fixedly connected to the indicator arrow 17 that works with the scale 16 and the cutting disc 13. The top of the lifting plate 7 is fixedly connected to the left and right sides of the top. The top of the guide rod 18 passes through the concave plate 1 and extends to the top of the concave plate 1. The top of the concave plate 1 is embedded in the left and right sides of the top. The inner surface of the slide cylinder 19 is slidably connected to the outer surface of the guide rod 18.

[0024] In this embodiment: By setting up a lifting plate 7, a slide rail 8, a sliding plate 9, a limiting bolt 10, a vertical plate 11, a rotary motor 12, and a cutting disc 13, the cutting position of the cutting disc 13 can be adjusted to a fixed length. By setting up a concave plate 1, a rotating drum 2, a driven gear 3, a servo motor 4, a driving gear 5, and a stud 6, the bar wire can be cut. By setting up the above structure, the bar wire can be conveniently cut to a fixed length, thereby meeting the customer's usage needs and avoiding affecting the cutting accuracy of the bar wire.

[0025] Example 2

[0026] Figure 1 , Figure 2 and Figure 3The limiting component 14 includes a positioning box 141. A convex plate 142 is slidably connected to the inner surface of the positioning box 141. A counterweight plate 143 is fixedly connected to the bottom of the convex plate 142 through the positioning box 141. A rubber pad is fixedly connected to the bottom of the counterweight plate 143. The top of the positioning box 141 is fixedly connected to the connection point of the slide plate 9. Slide tracks 15 that cooperate with the convex plate 142 are provided on both the left and right sides of the inner cavity of the positioning box 141. The inner surface of the slide track 15 is slidably connected to the outer surface of the convex plate 142.

[0027] In this embodiment: the present invention can press and limit the rod wire by setting a positioning box 141, a convex plate 142 and a counterweight plate 143.

[0028] The implementation principle is as follows:

[0029] When using the device, if it is necessary to cut the bar wire to a fixed length, the operator places the bar wire at the bottom of the inner cavity of the concave plate 1, with one end of the bar wire tightly attached to the left side of the inner cavity of the concave plate 1. Then, the operator moves the slide plate 9, causing the slide plate 9 to drive the vertical plate 11 and the positioning box 141 to slide laterally on the outer surface of the slide rail 8. When the slide plate 9 moves the indicator arrow 17 to the specified cutting value of the scale 16, the cutting disc 13 moves to the specified cutting position of the bar wire. Then, the operator rotates the limiting bolts 10 on both sides in sequence, causing the limiting bolts 10 to rotate and move on the outer surface of the slide plate 9 and tightly attach to the connection of the slide rail 8, thereby limiting the connection between the slide plate 9 and the slide rail 8 and completing the fixed length of the cutting position of the cutting disc 13.

[0030] Next, the operator plugs in the rotary motor 12 and servo motor 4, and starts the external controller for the rotary motor 12 and servo motor 4. This causes the output of the rotary motor 12 to drive the cutting disc 13 to rotate. Simultaneously, the output of the servo motor 4 drives the drive gear 5 to rotate, which in turn drives the driven gear 3 to rotate. This causes the driven gear 3 to drive the rotating drum 2 to rotate and move along the threaded surface of the stud 6. This causes the stud 6 to move the lifting plate 7 downward, which in turn moves the positioning box 141 downward. This causes the positioning box 141 to move the convex plate 142, the counterweight plate 143, and the rubber pad downward. The device contacts the bar / wire material, which in turn supports it, thus achieving pressure and limiting of the bar / wire material. Simultaneously, the lifting plate 7 drives the vertical plate 11 to move downwards, causing the vertical plate 11 to drive the rotary motor 12 and the cutting disc 13 to move downwards and contact the bar / wire material. This allows the rotating cutting disc 13 to perform fixed-length cutting on the bar / wire material. This device is simple to operate and convenient for fixed-length cutting of bar / wire material, thus meeting customer needs. At the same time, it effectively avoids the loose connection between the existing baffle and connecting seat, which results in poor accuracy of baffle length cutting and affects the cutting precision of bar / wire material.

[0031] The above descriptions are merely embodiments of this utility model, and common knowledge regarding specific structures and characteristics is not elaborated upon here. It should be noted that those skilled in the art can make various modifications and improvements without departing from the structure of this utility model, and these should also be considered within the scope of protection of this utility model. These modifications will not affect the effectiveness of the implementation of this utility model or the practicality of the patent. The scope of protection claimed in this application shall be determined by the content of its claims, and the specific embodiments described in the specification can be used to interpret the content of the claims.

Claims

1. A gauge cutting device for bar wire production, characterized by, The utility model provides a kind of cutting device, including concave plate, the top of concave plate is embeddedly installed rotary drum, the outer surface of rotary drum is rotatably connected with the junction of concave plate by bearing, the top of the outer surface of rotary drum is fixedly connected with driven gear, the right side of the top of concave plate is fixedly connected with servo motor, the output of servo motor is fixedly connected with driving gear, driving gear and driven gear engage, the inner surface of rotary drum is screw-connected with stud, the bottom of stud is fixedly connected with lifting plate and is fixedly connected with slide rail in front and back positions of lifting plate bottom, the outer surface of the slide rail of front and back two is slidably connected with slide plate, the front and back of slide plate are fixedly connected with limiting bolt in the left and right sides, the back of limiting bolt is fixedly connected with slide plate and is fixedly connected with slide rail, the bottom of slide plate is fixedly connected with vertical plate, vertical plate is fixedly installed with rotary motor in the right side, the output of rotary motor is fixedly installed with cutting disc and is fixedly installed with cutting disc by screw, the left and right sides of slide plate bottom are provided with limiting assembly.

2. The apparatus according to claim 1, wherein The limiting assembly includes a positioning box, the inner surface of the positioning box is slidably connected with a convex plate, the bottom of the convex plate penetrates the positioning box and is fixedly connected with a counterweight pressing plate.

3. The apparatus according to claim 2, wherein The bottom of the counterweight pressing plate is fixedly connected with a rubber pad, and the top of the positioning box is fixedly connected with the slide plate.

4. The apparatus according to claim 3, wherein The left and right sides of the positioning box inner cavity are both provided with a slide way matched with the convex plate, and the inner surface of the slide way is slidably connected with the outer surface of the convex plate.

5. The apparatus according to claim 4, wherein The front of the lifting plate is fixedly connected with a scale, and the front of the slide plate is fixedly connected with an indicating arrow matched with the scale and the cutting disc.

6. The apparatus according to claim 5, wherein The left and right sides of the top of the lifting plate are both fixedly connected with a guide rod, and the top of the guide rod penetrates the concave plate and extends above the concave plate.

7. The apparatus according to claim 6, wherein The left and right sides of the top of the concave plate are both embeddedly installed with a slide cylinder, and the inner surface of the slide cylinder is slidably connected with the outer surface of the guide rod.