Tray welding device and tray
By introducing clamping and heating components into the pallet welding device, precise positioning and uniform heating of the pallet are achieved, solving the safety hazards of manual handling of metal blocks and the problem of pallet deformation, and improving welding efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2026-04-03
AI Technical Summary
Existing pallet welding equipment requires manual handling of metal blocks, resulting in high physical exertion for workers and safety hazards. In addition, the pallets are prone to deformation during the welding process.
A welding device including a clamping component and a heating component was designed. The clamping component achieves precise positioning and uniform clamping of the tray through multiple driving components and connecting rod components, while the heating component preheats the tray from below to prevent deformation.
It simplifies the operation process, reduces the labor intensity of workers, improves the safety of welding, and prevents pallet deformation by uniform heating, thus ensuring welding quality.
Smart Images

Figure CN224073577U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pallet technology, and in particular to a pallet welding device and a pallet. Background Technology
[0002] In related technologies, metal pressure blocks are made to press down the base plate, and push, position, and limit structures are made to fix the frame. After welding is completed, the tray is removed and each limit mechanism is manually opened.
[0003] However, the existing pallet welding equipment also has significant drawbacks: relying on manual labor to move the metal blocks, and then adjusting their position to ensure they are close to the weld without pressing on it, is too physically demanding for workers. Furthermore, there is a safety hazard of the metal blocks falling and injuring people during handling. Utility Model Content
[0004] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes a welding device for a pallet, which can make the bottom plate of the pallet evenly heated, thereby preventing the pallet from deforming.
[0005] This utility model further proposes a tray.
[0006] The pallet welding device according to the present invention includes: a workbench; a clamping assembly disposed on the workbench and adapted to clamp the pallet; and a heating assembly disposed on the workbench and adapted to preheat the pallet from below.
[0007] According to the pallet welding device of this utility model, the clamping component is set on the workbench and is suitable for clamping the pallet. This simplifies the operation, achieves accurate positioning of the pallet, and allows the bottom plate of the pallet to be continuously heated to ensure the pallet size. A heating component is added and set on the workbench. The heating component is suitable for preheating the pallet from below. At this time, the bottom plate of the pallet can be heated evenly, thereby preventing the pallet from deforming.
[0008] In some examples of this invention, the clamping assembly is adapted to interfere with the inner wall of the tray to clamp the tray.
[0009] In some examples of this utility model, the workbench includes a mounting base plate, and the clamping assembly includes a first clamping assembly and a second clamping assembly. Both the first clamping assembly and the second clamping assembly are disposed on the mounting base plate. The first clamping assembly is adapted to clamp the tray in a horizontal first direction, and the second clamping assembly is adapted to clamp the tray in a horizontal second direction. The horizontal first direction and the horizontal second direction are perpendicular to each other.
[0010] In some examples of this utility model, the first clamping component includes: a first fixing member, a first driving member, and a first clamping member. The first fixing member is fixed to the mounting base plate, the first driving member is connected to the first fixing member, and the first driving member drives and cooperates with the first clamping member.
[0011] In some examples of this utility model, the second clamping assembly includes: a second fixing member, a second driving member, a connecting rod assembly, and a second clamping member. The second fixing member is fixed to the mounting base plate, the second driving member is connected to the second fixing member, and the second driving member is driven to cooperate with the connecting rod assembly. The second clamping member is connected to the connecting rod assembly.
[0012] In some examples of this utility model, the linkage assembly includes: a first linkage, a second linkage, a third linkage, a fourth linkage, a first mounting member, and a second mounting member. One end of the first linkage is connected to the driving part of the second driving member, and the other end of the first linkage is hinged to one end of the second linkage. The other end of the second linkage is hinged to the middle part of the third linkage. The second clamping member is connected to one end of the third linkage, and one end of the fourth linkage is hinged to the other end of the third linkage. Both the first mounting member and the second mounting member are fixed to the mounting base plate. The first mounting member is hinged to the middle part of the second linkage, and the second mounting member is hinged to the other end of the fourth linkage.
[0013] In some examples of this utility model, the clamping assembly further includes: a third clamping assembly and a fourth clamping assembly, wherein the third clamping assembly is disposed on the mounting base plate, and the fourth clamping assembly is movably disposed on the third clamping assembly, and when the fourth clamping assembly moves to a preset position, the fourth clamping assembly clamps the tray from above; a fifth clamping assembly and a sixth clamping assembly, wherein the fifth clamping assembly is disposed on the mounting base plate, and the sixth clamping assembly is movably disposed on the fifth clamping assembly, and when the sixth clamping assembly moves to a preset position, the sixth clamping assembly clamps the tray from above.
[0014] In some examples of this utility model, the third clamping assembly includes: a third driving member, a first slide rail, and a first slider. The first slide rail extends in a vertical direction, and the first slider is slidably fitted onto the first slide rail. The third driving member drives the first slider, and the fourth clamping assembly is connected to the first slider. The fifth clamping assembly includes: a fifth driving member, a second slide rail, and a second slider. The second slide rail extends in a vertical direction, and the second slider is slidably fitted onto the second slide rail. The fifth driving member drives the second slider, and the sixth clamping assembly is connected to the second slider.
[0015] In some examples of this utility model, the fourth clamping assembly includes: a fourth driving member, a first connecting member, a first rotating member, a first supporting member, and a third clamping member. One end of the first connecting member is connected to the driving part of the fourth driving member, and the other end of the first connecting member is hinged to one end of the first rotating member. One end of the first supporting member is hinged to the middle part of the first rotating member, and the third clamping member is disposed at the lower part of the other end of the first rotating member. The sixth clamping assembly includes: a sixth driving member, a second connecting member, a second rotating member, and a fourth clamping member. One end of the second connecting member is connected to the driving part of the sixth driving member, and the other end of the second connecting member is hinged to one end of the second rotating member. The fourth clamping member is disposed at the lower part of the other end of the second rotating member.
[0016] In some examples of this utility model, the clamping assembly further includes: a seventh clamping assembly connected to the first slider, the seventh clamping assembly including: a seventh driving member and a first hanging member, the seventh driving member drivingly engaging with the first hanging member, the first hanging member selectively hooking into the mounting base plate; and an eighth clamping assembly connected to the second slider, the eighth clamping assembly including: an eighth driving member and a second hanging member, the eighth driving member drivingly engaging with the second hanging member, the second hanging member selectively hooking into the mounting base plate.
[0017] In some examples of this utility model, the clamping assembly further includes a ninth clamping assembly and a tenth clamping assembly, wherein the ninth clamping assembly is located above the worktable to clamp the pallet from above, and the tenth clamping assembly is located in the middle of the worktable to clamp the pallet from the middle.
[0018] In some examples of this utility model, the ninth clamping component includes: a plurality of ninth driving members and a plurality of fifth clamping members, wherein the plurality of ninth driving members and the plurality of fifth clamping members are driven and engaged in a one-to-one correspondence.
[0019] In some examples of this utility model, the ninth clamping assembly further includes a fixing hook, and the fifth clamping member is provided with a lifting lug, the fixing hook selectively engaging with the lifting lug.
[0020] In some examples of this utility model, the tenth clamping assembly includes: a tenth driving member, a third connecting member, a third rotating member, a second supporting member, and a sixth clamping member. One end of the third connecting member is connected to the driving part of the tenth driving member, and the other end of the third connecting member is hinged to one end of the third rotating member. One end of the second supporting member is hinged to the middle part of the third rotating member, and the sixth clamping member is disposed at the lower part of the other end of the third rotating member.
[0021] In some examples of this utility model, a sensing component is also included, which is disposed on the clamping component.
[0022] In some examples of this utility model, it further includes a switch assembly and a control assembly, wherein the clamping assembly, the heating assembly and the switch assembly are electrically connected to the control assembly respectively.
[0023] In some examples of this utility model, the heating temperature of the heating component is a, and the value of a ranges from 150℃ to 180℃.
[0024] In some examples of this utility model, the heating component is constructed as a cast aluminum heating plate structure.
[0025] The pallet according to this utility model is welded by the welding device used for the pallet described above.
[0026] In some examples of this utility model, the tray is a rigid structural component welded by argon arc laser welding.
[0027] In some examples of this utility model, the thickness of the tray is b, and the value of b ranges from 0.8mm to 1.2mm.
[0028] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0029] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:
[0030] Figure 1 This is a schematic diagram of the first part of the welding device for a pallet according to an embodiment of the present utility model;
[0031] Figure 2This is a schematic diagram of the second part of the welding device for a pallet according to an embodiment of the present utility model;
[0032] Figure 3 This is a schematic diagram of the structure of the first clamping component;
[0033] Figure 4 This is a schematic diagram of the second clamping component;
[0034] Figure 5 This is a schematic diagram of the first part of the clamping assembly;
[0035] Figure 6 This is a schematic diagram of the second part of the clamping assembly;
[0036] Figure 7 This is a schematic diagram of the third part of the clamping assembly;
[0037] Figure 8 This is a schematic diagram of the fourth part of the clamping assembly;
[0038] Figure 9 This is a structural schematic diagram of the ninth clamping component;
[0039] Figure 10 This is a structural schematic diagram of the tenth clamping component.
[0040] Figure label:
[0041] 1. Welding equipment;
[0042] 10. Workbench; 100. Mounting base plate; 20. Clamping assembly; 200. First clamping assembly; 201. Second clamping assembly; 202. First fixing member; 203. First driving member; 204. First clamping member; 205. Second fixing member; 206. Second driving member; 207. Link assembly; 208. Second clamping member; 209. First link; 210. Second link; 211. Third link; 212. Fourth link; 213. First mounting member; 214. Second mounting member; 215. Third clamping assembly; 216. Fourth clamping assembly; 217. Fifth clamping assembly; 218. Sixth clamping assembly; 219. Third driving member; 220. First slider; 221. Fifth driving member; 222. Second slider; 223. 224. First connecting member; 225. First rotating member; 226. First supporting member; 227. Third clamping member; 228. Sixth driving member; 229. Second connecting member; 230. Second rotating member; 231. Fourth clamping member; 232. Seventh clamping assembly; 233. First hanging member; 234. Eighth clamping assembly; 235. Second hanging member; 236. Ninth clamping assembly; 237. Tenth clamping assembly; 238. Ninth driving member; 239. Fifth clamping member; 240. Fixed hook; 241. Lifting lug; 242. Tenth driving member; 243. Third connecting member; 244. Third rotating member; 245. Second supporting member; 246. Sixth clamping member; 30. Heating assembly; 40. Switch assembly; 50. Control assembly. Detailed Implementation
[0043] The embodiments of the present invention are described in detail below. The embodiments described with reference to the accompanying drawings are exemplary. The embodiments of the present invention are described in detail below.
[0044] The following is for reference. Figures 1-10 Describes a welding apparatus 1 for a tray according to an embodiment of the present invention.
[0045] like Figure 1 and Figure 2 As shown, the tray welding device 1 according to an embodiment of the present invention includes: a workbench 10, a clamping assembly 20, and a heating assembly 30. The workbench 10 mainly serves a supporting function and can be used to install other components. The clamping assembly 20 mainly serves a clamping function and can be used to clamp the tray. The heating assembly 30 serves a heating function and can be used to preheat the tray. The heating assembly 30 can be configured as a heating plate.
[0046] like Figure 1 and Figure 2As shown, the clamping component 20 is disposed on the workbench 10 and is adapted to clamp the pallet. The heating component 30 is disposed on the workbench 10 and is adapted to preheat the pallet from below. The clamping component 20, installed on the workbench 10, is suitable for clamping the pallet, making operation more convenient, reducing worker intervention, lowering safety hazards, and achieving precise positioning. Furthermore, it ensures continuous heating of the pallet bottom plate, maintaining the pallet's dimensions. The heating component 30, also installed on the workbench 10, is adapted to preheat the pallet from below. This preheating allows for uniform heating of the pallet bottom plate, preventing pallet deformation.
[0047] Therefore, the clamping component 20 is set on the worktable 10. The clamping component 20 is suitable for clamping the pallet, which simplifies the operation, achieves accurate positioning of the pallet, and allows the bottom plate of the pallet to be continuously heated to ensure the size of the pallet. A heating component 30 is added. The heating component 30 is set on the worktable 10. The heating component 30 is suitable for preheating the pallet from below. At this time, the bottom plate of the pallet can be heated evenly, thereby preventing the pallet from deforming.
[0048] Specifically, the clamping component 20 is adapted to be interference-fitted with the inner wall of the pallet to clamp the pallet. The interference fit between the clamping component 20 and the inner wall of the pallet can clamp the pallet and reduce the welding deformation of the pallet during the welding process.
[0049] Among them, such as Figure 3 and Figure 4As shown, the workbench 10 includes a mounting base plate 100, and the clamping assembly 20 includes a first clamping assembly 200 and a second clamping assembly 201. Both the first clamping assembly 200 and the second clamping assembly 201 are disposed on the mounting base plate 100. The first clamping assembly 200 is adapted to clamp the pallet in a horizontal first direction, and the second clamping assembly 201 is adapted to clamp the pallet in a horizontal second direction. The horizontal first direction and the horizontal second direction are perpendicular to each other. Mounting plate 100 serves an installation function and can be used to install other components. The first clamping component 200 and the second clamping component 201 are components of clamping component 20 and can both perform clamping functions to clamp the pallet. The first clamping component 200 and the second clamping component 201 are both mounted on mounting base plate 100. At this time, mounting base plate 100 can support the first clamping component 200 and the second clamping component 201. The first clamping component 200 is suitable for clamping the pallet in a first horizontal direction, and the second clamping component 201 is suitable for clamping the pallet in a second horizontal direction. The first horizontal direction and the second horizontal direction are perpendicular to each other. That is to say, the first clamping component 200 and the second clamping component 201 can clamp the pallet in two mutually perpendicular horizontal directions. At this time, the pallet can be positioned in the horizontal direction, which simplifies the operation and achieves accurate positioning of the pallet.
[0050] In addition, such as Figure 3 As shown, the first clamping assembly 200 includes: a first fixing member 202, a first driving member 203 and a first clamping member 204. The first fixing member 202 is fixed to the mounting base plate 100, the first driving member 203 is connected to the first fixing member 202, and the first driving member 203 and the first clamping member 204 drive each other. It should be noted that the first fixing member 202, the first driving member 203, and the first pressing member 204 are components of the first pressing assembly 200. The first fixing member 202 mainly serves a fixing function, the first driving member 203 serves a driving function, and the first pressing member 204 is used to press the tray. The first fixing member 202 is fixed to the mounting base plate 100, thereby enabling the first pressing member 200 to be set on the mounting base plate 100. The first driving member 203 is connected to the first fixing member 202, and the first driving member 203 and the first pressing member 204 drive each other. The first driving member 203 is connected to the first fixing member 202, and the operation of the first driving member 203 can drive the first pressing member 204 to move, thereby enabling the first pressing assembly 200 to press the tray in the first horizontal direction to achieve the positioning of the tray. The first driving member 203 can be configured as a cylinder.
[0051] Of course, such as Figure 4As shown, the second clamping assembly 201 includes: a second fixing member 205, a second driving member 206, a connecting rod assembly 207, and a second clamping member 208. The second fixing member 205 is fixed to the mounting base plate 100. The second driving member 206 is connected to the second fixing member 205 and drives the connecting rod assembly 207. The second clamping member 208 is connected to the connecting rod assembly 207. It should be noted that the second fixing member 205, the second driving member 206, the connecting rod assembly 207, and the second clamping member 208 are components of the second clamping assembly 201. The second fixing member 205 mainly functions as a fixing component, the second driving member 206 functions as a driving component, the connecting rod assembly 207 can be used to connect other components, and the second clamping member 208 mainly functions as a clamping member. The second fixing member 205 is fixed to the mounting base plate 100, thereby enabling the second clamping member 201 to be mounted on the mounting base plate 100, and the second driving member 206 to be connected to the connecting rod assembly 207. The second drive member 206 is driven and engaged with the connecting rod assembly 207 on the fixing member 205. The second clamping member 208 is connected to the connecting rod assembly 207. The second drive member 206 is connected to the second fixing member 205. The operation of the second drive member 206 can drive the connecting rod assembly 207 to move. The second clamping member 208 is connected to the connecting rod assembly 207. At this time, the operation of the second drive member 206 can drive the operation of the second clamping member 208, thereby realizing the second clamping assembly 201 to clamp the pallet in the second horizontal direction to achieve the positioning of the pallet. The second drive member 206 can be set as a cylinder.
[0052] Furthermore, such as Figure 4 As shown, the linkage assembly 207 includes: a first linkage 209, a second linkage 210, a third linkage 211, a fourth linkage 212, a first mounting member 213, and a second mounting member 214. One end of the first linkage 209 is connected to the driving part of the second driving member 206, and the other end of the first linkage 209 is hinged to one end of the second linkage 210. The other end of the second linkage 210 is hinged to the middle part of the third linkage 211. A second clamping member 208 is connected to one end of the third linkage 211, and one end of the fourth linkage 212 is hinged to the other end of the third linkage 211. The first mounting member 213 and the second mounting member 214 are both fixed on the mounting base plate 100. The first mounting member 213 is hinged to the middle part of the second linkage 210, and the second mounting member 214 is hinged to the other end of the fourth linkage 212.
[0053] The first link 209, the second link 210, the third link 211, the fourth link 212, the first mounting member 213, and the second mounting member 214 are components of the link assembly 207. The first link 209, the second link 210, the third link 211, and the fourth link 212 all serve a connecting function. The first mounting member 213 and the second mounting member 214 both serve a mounting function. One end of the first link 209 is connected to the driving part of the second drive member 206, and the other end of the first link 209 is hinged to one end of the second link 210. Both ends of the first link 209 are connected to the second drive member 206 and the second link 210, respectively. The other end of the second link 210 is hinged to the middle of the third link 211. The other end of the second link 210 is connected to the third... The connecting rod 211 is connected at the middle position. The second clamping member 208 is connected to one end of the third connecting rod 211. One end of the fourth connecting rod 212 is hinged to the other end of the third connecting rod 211. The two ends of the third connecting rod 211 are connected to the second clamping member 208 and the fourth connecting rod 212 respectively. The first mounting member 213 and the second mounting member 214 are both fixed on the mounting base plate 100. The first mounting member 213 is hinged to the middle of the second connecting rod 210. The second mounting member 214 is hinged to the other end of the fourth connecting rod 212. The first mounting member 213 can fix the second connecting rod 210 to the mounting base plate 100. The second mounting member 214 can fix the fourth connecting rod 212 to the mounting base plate 100. This facilitates the installation and setting of the connecting rod assembly 207.
[0054] In addition, such as Figure 5 As shown, the clamping assembly 20 also includes a third clamping assembly 215 and a fourth clamping assembly 216. The third clamping assembly 215 is disposed on the mounting base plate 100, and the fourth clamping assembly 216 is disposed on the third clamping assembly 215 in a vertically movable manner. When the fourth clamping assembly 216 moves to a preset position, the fourth clamping assembly 216 clamps the tray from above. The third clamping component 215 and the fourth clamping component 216 are components of the clamping component 20, both of which can perform clamping functions and can be used to clamp the pallet. The third clamping component 215 is disposed on the mounting base plate 100, at which time the mounting base plate 100 can support the third clamping component 215. The fourth clamping component 216 is disposed on the third clamping component 215 and can move up and down along the third clamping component 215. When the fourth clamping component 216 moves to the preset position, the fourth clamping component 216 clamps the pallet from above. When the fourth clamping component 216 reaches the preset position, it can clamp the pallet from above, thus achieving pallet positioning.
[0055] like Figure 7As shown, there are a fifth clamping component 217 and a sixth clamping component 218. The fifth clamping component 217 is disposed on the mounting base plate 100, and the sixth clamping component 218 is disposed on the fifth clamping component 217 that can be moved up and down. When the sixth clamping component 218 moves to a preset position, the sixth clamping component 218 clamps the tray from above. The fifth clamping component 217 and the sixth clamping component 218 are components of the clamping component 20, both of which can perform clamping functions and can be used to clamp the pallet. The fifth clamping component 217 is set on the mounting base plate 100, at which time the mounting base plate 100 can support the fifth clamping component 217. The sixth clamping component 218 is movably set on the fifth clamping component 217. The sixth clamping component 218 is set on the fifth clamping component 217 and can move up and down along the fifth clamping component 217. When the sixth clamping component 218 moves to the preset position, the sixth clamping component 218 clamps the pallet from above. When the sixth clamping component 218 reaches the preset position, it can clamp the pallet from above, thus achieving pallet positioning.
[0056] It should be noted that, as Figure 5 and Figure 6 As shown, the third clamping assembly 215 includes: a third driving member 219, a first slide rail and a first slider 220. The first slide rail extends in the vertical direction, and the first slider 220 is slidably fitted on the first slide rail. The third driving member 219 drives the first slider 220. The fourth clamping assembly 216 is connected to the first slider 220. The third driving component 219, the first slide rail, and the first slider 220 are components of the third pressing assembly 215. The third driving component 219 provides a driving function, and the first slide rail provides sliding support for the first slider 220, supporting and guiding the first slider 220 to perform linear reciprocating motion in a predetermined direction. The first slider 220 can slide along the first slide rail, which extends vertically. The first slider 220 is slidably fitted onto the first slide rail, which is arranged vertically. The third driving component 219 drives the first slider 220 to perform linear reciprocating motion along the first slide rail in the vertical direction. The fourth pressing assembly 216 is connected to the first slider 220 and is movably mounted on the third pressing assembly 215. The third driving component 219 can be configured as a cylinder.
[0057] like Figure 7 and Figure 8As shown, the fifth pressing assembly 217 includes: a fifth driving member 221, a second slide rail and a second slider 222. The second slide rail extends in the vertical direction, and the second slider 222 is slidably fitted on the second slide rail. The fifth driving member 221 drives the second slider 222. The sixth pressing assembly 218 is connected to the second slider 222. The fifth driving component 221, the second slide rail, and the second slider 222 are components of the fifth pressing assembly 217. The fifth driving component 221 provides a driving function, and the second slide rail provides sliding support for the second slider 222, supporting and guiding the second slider 222 to perform linear reciprocating motion in a predetermined direction. The second slider 222 can slide along the second slide rail, which extends vertically. The second slider 222 is slidably fitted onto the second slide rail, which is arranged vertically. The fifth driving component 221 drives the second slider 222 to perform linear reciprocating motion along the second slide rail in the vertical direction. The sixth pressing assembly 218 is connected to the second slider 222 and is movably mounted on the fifth pressing assembly 217. The fifth driving component 221 can be configured as a cylinder.
[0058] In addition, such as Figure 5As shown, the fourth clamping assembly 216 includes: a fourth driving member 223, a first connecting member 224, a first rotating member 225, a first supporting member 226, and a third clamping member 227. One end of the first connecting member 224 is connected to the driving part of the fourth driving member 223, and the other end of the first connecting member 224 is hinged to one end of the first rotating member 225. One end of the first supporting member 226 is hinged to the middle part of the first rotating member 225, and the third clamping member 227 is disposed at the lower part of the other end of the first rotating member 225. It should be noted that the fourth driving component 223, the first connecting component 224, the first rotating component 225, the first supporting component 226, and the third pressing component 227 are components of the fourth pressing assembly 216. The fourth driving component 223 mainly functions as a driver, the first connecting component 224 functions as a connector, the first rotating component 225 can rotate, the first supporting component 226 functions as a support, and the third pressing component 227 is mainly used to press the tray. One end of the first connecting component 224 is connected to the driving part of the fourth driving component 223, and the other end of the first connecting component 224 is hinged to one end of the first rotating component 225. The first support member 226 is connected to the fourth driving member 223 and the first rotating member 225 at one end. One end of the first support member 226 is hinged to the middle of the first rotating member 225, thus supporting the first rotating member 225. The third pressing member 227 is located at the lower part of the other end of the first rotating member 225. When the fourth driving member 223 operates, it drives the first connecting member 224 to rotate. The first connecting member 224 then drives the first rotating member 225 to rotate, which in turn drives the third pressing member 227 to press down, thereby enabling the fourth pressing assembly 216 to press the tray from above. The fourth driving member 223 can be configured as a cylinder.
[0059] like Figure 7As shown, the sixth clamping assembly 218 includes: a sixth driving member 228, a second connecting member 229, a second rotating member 230, and a fourth clamping member 231. One end of the second connecting member 229 is connected to the driving part of the sixth driving member 228, and the other end of the second connecting member 229 is hinged to one end of the second rotating member 230. The fourth clamping member 231 is disposed at the lower part of the other end of the second rotating member 230. The sixth driving member 228, the second connecting member 229, the second rotating member 230, and the fourth pressing member 231 are components of the sixth pressing assembly 218. The sixth driving member 228 mainly serves a driving function, the second connecting rod 229 serves a connecting function, the second rotating member 230 can rotate, and the fourth pressing member 231 is mainly used to press the tray. One end of the second connecting member 229 is connected to the driving part of the sixth driving member 228, and the other end of the second connecting member 229 is hinged to one end of the second rotating member 230. Both ends of the second connecting member 229 are connected to the sixth driving member 228 and the second rotating member 230, respectively. The fourth pressing member 231 is located at the lower part of the other end of the second rotating member 230. When the sixth driving member 228 works, it drives the second connecting member 229 to move. The second connecting member 229 drives the second rotating member 230 to rotate, and the second rotating member 230 drives the fourth pressing member 231 to press down, thereby realizing that the sixth pressing assembly 218 presses the tray from above. The sixth driving component 228 can be configured as a high-power clamping cylinder.
[0060] Optionally, such as Figure 5 and Figure 6 As shown, the clamping assembly 20 further includes a seventh clamping assembly 232, which is connected to the first slider 220. The seventh clamping assembly 232 includes a seventh driving member and a first hanging member 233. The seventh driving member and the first hanging member 233 drive each other, and the first hanging member 233 selectively hooks and engages with the mounting base plate 100. The seventh clamping component 232 can perform a clamping function and can be used to clamp the tray. The seventh clamping component 232 is connected to the first slider 220. The seventh clamping component 232 can move up and down with the first slider 220. The seventh driving component and the first hanging component 233 are components of the seventh clamping component 232. The seventh driving component can perform a driving function, and the first hanging component 233 can perform a hooking function. The seventh driving component and the first hanging component 233 drive each other. The first hanging component 233 selectively hooks and engages with the mounting base plate 100. The operation of the seventh driving component can drive the first hanging component 233 to move. The first hanging component 233 can hook onto the mounting base plate 100, which can further play a fixing role and prevent the first slider 220 and the fourth driving component 223 from sliding downward.
[0061] like Figure 7 and Figure 8As shown, the eighth clamping assembly 234 is connected to the second slider 222. The eighth clamping assembly 234 includes an eighth driving member and a second hanging member 235. The eighth driving member and the second hanging member 235 drive each other, and the second hanging member 235 selectively hooks and engages with the mounting base plate 100. The eighth clamping assembly 234 can perform a clamping function and can be used to clamp the tray. The eighth clamping assembly 234 is connected to the second slider 222. The eighth clamping assembly 234 can move up and down with the second slider 222. The eighth driving member and the second hanging member 235 are components of the eighth clamping assembly 234. The eighth driving member can perform a driving function, and the second hanging member 235 can perform a hooking function. The eighth driving member and the second hanging member 235 drive each other. The second hanging member 235 selectively hooks and engages with the mounting base plate 100. The operation of the eighth driving member can drive the second hanging member 235 to move. The second hanging member 235 can hook onto the mounting base plate 100, which can further fix it and prevent the second slider 222 and the sixth driving member 228 from sliding downward.
[0062] Specifically, such as Figure 9 and Figure 10 As shown, the clamping assembly 20 further includes a ninth clamping assembly 236 and a tenth clamping assembly 237. The ninth clamping assembly 236 is located above the worktable 10 to clamp the pallet from above, and the tenth clamping assembly 237 is located in the middle of the worktable 10 to clamp the pallet from the middle. The ninth clamping assembly 236 and the tenth clamping assembly 237 are components of the clamping assembly 20 and both can perform clamping functions to clamp the pallet. The ninth clamping assembly 236 is located above the worktable 10 to clamp the pallet from above. The tenth clamping assembly 237 is located in the middle of the worktable 10 to clamp the pallet from the middle, thus preventing the pallet from bulging in the middle.
[0063] Among them, such as Figure 9As shown, the ninth clamping assembly 236 includes multiple ninth driving elements 238 and multiple fifth clamping elements 239, with each of the ninth driving elements 238 and the multiple fifth clamping elements 239 driving and engaging in a one-to-one correspondence. The multiple ninth driving elements 238 and the multiple fifth clamping elements 239 are components of the ninth clamping assembly 236. The ninth driving elements 238 provide a driving function, while the fifth clamping elements 239 are mainly used to clamp the pallet. The one-to-one driving and engaging of the multiple ninth driving elements 238 and the multiple fifth clamping elements 239 ensures that the pallet bottom plate is continuously compressed and evenly heated. This allows the compressive stress on the pallet bottom plate during welding to be continuously released, preventing stress residue. After welding, the even distribution of heat reduces compressive stress and plastic shrinkage, ultimately improving the welding deformation of the pallet, ensuring the pallet flatness meets product requirements, and preventing further deformation due to residual stress release during later use. The multiple ninth driving elements 238 can be configured as cylinders.
[0064] In addition, such as Figure 9 As shown, the ninth clamping assembly 236 also includes a fixed hook 240. The fifth clamping member 239 is provided with a lifting lug 241, and the fixed hook 240 selectively engages with the lifting lug 241. The fixed hook 240 can be used to hook other components, and the lifting lug 241 facilitates lifting operations. The fixed hook 240 selectively engages with the lifting lug 241; that is, after the pallet is welded, when multiple ninth driving components 238 retract multiple fifth clamping members 239, the fixed hook 240 engages with the lifting lug 241, preventing the fifth clamping member 239 from falling.
[0065] Of course, such as Figure 10As shown, the tenth clamping assembly 237 includes: a tenth driving member 242, a third connecting member 243, a third rotating member 244, a second supporting member 245, and a sixth clamping member 246. One end of the third connecting member 243 is connected to the driving part of the tenth driving member 242, and the other end of the third connecting member 243 is hinged to one end of the third rotating member 244. One end of the second supporting member 245 is hinged to the middle part of the third rotating member 244, and the sixth clamping member 246 is disposed at the lower part of the other end of the third rotating member 244. The tenth driving member 242, the third connecting member 243, the third rotating member 244, the second supporting member 245, and the sixth clamping member 246 are components of the tenth clamping assembly 237. The tenth driving member 242 mainly functions as a drive, the third connecting member 243 functions as a connector, the third rotating member 244 can rotate, the second supporting member 245 functions as a support, and the sixth clamping member 246 is mainly used to clamp the tray. One end of the third connecting member 243 is connected to the driving part of the tenth driving member 242, and the other end of the third connecting member 243 is hinged to one end of the third rotating member 244. The two ends of the third connecting member 243 are respectively connected to the tenth driving member 242. The tenth driving member 242 and the third rotating member 244 are connected. One end of the second support member 245 is hinged to the middle of the third rotating member 244, providing support for the third rotating member 244. The sixth pressing member 246 is located at the lower part of the other end of the third rotating member 244. When the tenth driving member 242 operates, it drives the third connecting member 243 to move. The third connecting member 243 drives the third rotating member 244 to rotate, and the third rotating member 244 drives the sixth pressing member 246 to press down, thereby enabling the tenth pressing assembly 237 to press the tray from the middle. The tenth driving member 242 can be configured as a cylinder.
[0066] Furthermore, the tray welding device 1 also includes a sensing component disposed on the clamping component 20. The sensing component can detect various physical or chemical quantities in the environment and convert this information into electrical signals for use by the control system or other equipment. Distributed on the clamping component 20, the sensing component can determine whether the tray is properly positioned. The sensing component can be configured as a magnetic induction device and can be mounted on the first driving member 203, the second driving member 206, the third driving member 219, the fourth driving member 223, the ninth driving member 238, and the tenth driving member 242.
[0067] In addition, such as Figure 1 and Figure 2As shown, the welding device 1 for the tray further includes a switch assembly 40 and a control assembly 50. The clamping assembly 20, the heating assembly 30, and the switch assembly 40 are electrically connected to the control assembly 50. The switch assembly 40 can be used to control the on / off state of the circuit, and the control assembly 50 can play a control role. The clamping assembly 20, the heating assembly 30, and the switch assembly 40 are electrically connected to the control assembly 50, so the control assembly 50 can control the clamping assembly 20, the heating assembly 30, and the switch assembly 40. It should be noted that the switch assembly 40 includes a first control switch and a second control switch. The first control switch consists of a first button, a second button, a third button, and a fourth button. The second control switch consists of a fifth button and a sixth button. The first and fourth buttons control the clamping and positioning action of the clamping assembly 20. The second button is a single-step retraction button, and the third button is a part removal button. After the tray welding is completed, pressing and holding the third button for three seconds will open all clamping assemblies 20. When clamping assemblies 20, the first and fourth buttons must be pressed simultaneously. When operating the ninth clamping assembly 236, the fifth and sixth buttons, as well as the first and fourth buttons, must be pressed simultaneously to achieve its downward action. The second button is for the clamping assembly 20 to achieve a single-step retraction function in case of an accident during loading. In addition, an emergency stop switch is added. Pressing the emergency stop switch will prevent the clamping assembly 20 from starting, which can prevent crushing accidents during personnel maintenance. The control assembly 50 can be set as a solenoid valve, and the interval between the actions of each solenoid valve can be set to one second.
[0068] It should be noted that, as Figure 2 As shown, the heating temperature of the heating component 30 is 'a', and the value of 'a' ranges from 150℃ to 180℃. It should be noted that the heating temperature 'a' of the heating component 30 needs to meet a certain range. Specifically, the heating temperature 'a' of the heating component 30 cannot be too low, that is, less than 150℃. If the temperature of the heating component 30 is too low, it will not be able to achieve the desired preheating effect on the tray, which will affect the uniform heating of the tray and may cause deformation. At the same time, the heating temperature 'a' of the heating component 30 cannot be too high, that is, greater than 180℃. If the heating temperature 'a' is too high, it will affect the preheating effect of the heating component 30 on the tray and may cause damage to the tray, resulting in deformation. Therefore, the heating temperature of the heating component 30 must meet a certain range, namely 150℃ to 180℃.
[0069] In addition, such as Figure 2As shown, the heating component 30 is constructed as a cast aluminum heating plate structure. Cast aluminum heating plate structures have good thermal conductivity, uniform heating effect, and high mechanical strength. By setting the heating component 30 as a cast aluminum heating plate structure, the heating component 30 is more in line with actual working conditions. In this way, the heating component 30 is suitable for preheating the pallet from below, which can make the bottom plate of the pallet evenly heated, thereby preventing the pallet from deforming.
[0070] The pallet according to the present invention is welded by the welding device 1 for the pallet described in the above embodiments.
[0071] Optionally, the tray is a rigid structural component welded by argon arc laser welding. Argon arc laser welding can provide high-quality, high-strength weld joints, making it suitable for manufacturing rigid structural components with high welding quality requirements. By setting the tray as a rigid structural component welded by argon arc laser welding, the tray possesses high strength and rigidity, as well as excellent welding performance and high welding quality, thus meeting practical needs.
[0072] The thickness of the pallet is denoted by b, and the value of b ranges from 0.8mm to 1.2mm. It should be noted that the pallet thickness b must meet certain requirements. Specifically, the pallet thickness b cannot be too small, i.e., less than 0.8mm. A thinner b would compromise the pallet's strength, hinder welding, and easily cause deformation. Conversely, the pallet thickness b cannot be too large, i.e., greater than 1.2mm. An excessively large b would increase the pallet's weight while maintaining weldability, hindering lightweight design and increasing costs. Therefore, the pallet thickness must adhere to a specific range, from 0.8mm to 1.2mm.
[0073] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0074] In the description of this utility model, "first feature" and "second feature" may include one or more of the features. In the description of this utility model, "multiple" means two or more. In the description of this utility model, "above" or "below" the second feature may include direct contact between the first and second features, or contact between the first and second features through another feature between them. In the description of this utility model, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature.
[0075] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example.
[0076] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A welding device (1) for pallets, characterized in that, The utility model relates to a tray preheating device, including: Workbench (10); Compression assembly (20), compression assembly (20) are set up in workbench (10), compression assembly (20) are suitable for compressing tray; Heating assembly (30), heating assembly (30) are set up in workbench (10), heating assembly (30) are suitable for preheating tray below tray.
2. The welding device (1) of the tray according to claim 1, characterized in that, Compression assembly (20) are suitable for the interference fit with the inner wall of tray to compress tray.
3. The welding device (1) of the tray according to claim 1, characterized in that, Workbench (10) includes: mounting bottom plate (100), the compression assembly (20) includes: first compression assembly (200) and second compression assembly (201), first compression assembly (200) and second compression assembly (201) are all set up on mounting bottom plate (100), first compression assembly (200) is suitable for compressing tray in horizontal first direction, and second compression assembly (201) is suitable for compressing tray in horizontal second direction, and horizontal first direction and horizontal second direction are perpendicular to each other.
4. The welding device (1) of the tray according to claim 3, characterized in that, First compression assembly (200) includes: first fixed part (202), first drive part (203) and first compression part (204), first fixed part (202) is fixed with mounting bottom plate (100), first drive part (203) is connected on first fixed part (202), and first drive part (203) is driven with first compression part (204) cooperation.
5. The welding device (1) of the tray according to claim 3, characterized in that, Second compression assembly (201) includes: second fixed part (205), second drive part (206), connecting rod assembly (207) and second compression part (208), second fixed part (205) is fixed with mounting bottom plate (100), second drive part (206) is connected on second fixed part (205), and second drive part (206) is driven with connecting rod assembly (207) cooperation, and second compression part (208) is connected on connecting rod assembly (207).
6. The welding device (1) of a tray according to claim 5, characterized in that, Connecting rod assembly (207) includes: first connecting rod (209), second connecting rod (210), third connecting rod (211), fourth connecting rod (212), first mounting part (213) and second mounting part (214), one end of first connecting rod (209) is connected on the drive part of second drive part (206), the other end of first connecting rod (209) is hingedly connected with one end of second connecting rod (210), the other end of second connecting rod (210) is hingedly connected with the middle part of third connecting rod (211), second compression part (208) is connected with one end of third connecting rod (211), one end of fourth connecting rod (212) is hingedly connected with the other end of third connecting rod (211), first mounting part (213) and second mounting part (214) are all fixed on mounting bottom plate (100), first mounting part (213) is hingedly connected with the middle part of second connecting rod (210), and second mounting part (214) is hingedly connected with the other end of fourth connecting rod (212).
7. The welding device (1) of the tray according to claim 3, characterized in that, The pressing assembly (20) further comprises: a third pressing assembly (215) and a fourth pressing assembly (216), the third pressing assembly (215) is arranged on the mounting base plate (100), the fourth pressing assembly (216) is arranged on the third pressing assembly (215) and can move up and down, and when the fourth pressing assembly (216) moves to a preset position, the fourth pressing assembly (216) presses the tray from above; a fifth pressing assembly (217) and a sixth pressing assembly (218), the fifth pressing assembly (217) is arranged on the mounting base plate (100), the sixth pressing assembly (218) is arranged on the fifth pressing assembly (217) and can move up and down, and when the sixth pressing assembly (218) moves to a preset position, the sixth pressing assembly (218) presses the tray from above.
8. The welding device (1) of the tray according to claim 7, characterized in that, the third pressing assembly (215) comprises a third driving member (219), a first sliding rail and a first sliding block (220), the first sliding rail extends in the up-down direction, the first sliding block (220) is slidably fitted on the first sliding rail, the third driving member (219) is drivingly connected with the first sliding block (220), and the fourth pressing assembly (216) is connected with the first sliding block (220); the fifth pressing assembly (217) comprises a fifth driving member (221), a second sliding rail and a second sliding block (222), the second sliding rail extends in the up-down direction, the second sliding block (222) is slidably fitted on the second sliding rail, the fifth driving member (221) is drivingly connected with the second sliding block (222), and the sixth pressing assembly (218) is connected with the second sliding block (222).
9. The welding device (1) of the tray according to claim 8, characterized in that, the fourth pressing assembly (216) comprises a fourth driving member (223), a first connecting member (224), a first rotating member (225), a first supporting member (226) and a third pressing member (227), one end of the first connecting member (224) is connected with a driving part of the fourth driving member (223), the other end of the first connecting member (224) is hingedly connected with one end of the first rotating member (225), one end of the first supporting member (226) is hingedly connected with a middle part of the first rotating member (225), and the third pressing member (227) is arranged at a lower part of the other end of the first rotating member (225). The sixth pressing assembly (218) comprises a sixth driving member (228), a second connecting member (229), a second rotating member (230) and a fourth pressing member (231), one end of the second connecting member (229) is connected with a driving part of the sixth driving member (228), the other end of the second connecting member (229) is hingedly connected with one end of the second rotating member (230), and the fourth pressing member (231) is arranged at the lower part of the other end of the second rotating member (230).
10. The welding device (1) of the tray according to claim 8, characterized in that, The pressing assembly (20) further comprises: A seventh pressing assembly (232) is connected with the first sliding block (220), the seventh pressing assembly (232) comprises a seventh driving member and a first hanging member (233), the seventh driving member is drivingly matched with the first hanging member (233), and the first hanging member (233) is selectively hooked and matched with the mounting bottom plate (100); An eighth pressing assembly (234) is connected with the second sliding block (222), the eighth pressing assembly (234) comprises an eighth driving member and a second hanging member (235), the eighth driving member is drivingly matched with the second hanging member (235), and the second hanging member (235) is selectively hooked and matched with the mounting bottom plate (100).
11. The welding device (1) of the tray according to claim 1, characterized in that, The pressing assembly (20) further comprises a ninth pressing assembly (236) and a tenth pressing assembly (237), the ninth pressing assembly (236) is located above the workbench (10) to press the tray from above, and the tenth pressing assembly (237) is located in the middle of the workbench (10) to press the tray from the middle.
12. The welding device (1) of a tray according to claim 11, characterized in that, The ninth pressing assembly (236) comprises a plurality of ninth driving members (238) and a plurality of fifth pressing members (239), and the plurality of ninth driving members (238) are drivingly matched with the plurality of fifth pressing members (239) in a one-to-one manner.
13. The welding device (1) of the tray according to claim 12, characterized in that, The ninth pressing assembly (236) further comprises a fixed hook (240), a lifting lug (241) is arranged on the fifth pressing member (239), and the fixed hook (240) is selectively hooked and matched with the lifting lug (241).
14. The welding device (1) of the tray according to claim 11, characterized in that, The tenth pressing assembly (237) comprises a tenth driving member (242), a third connecting member (243), a third rotating member (244), a second supporting member (245) and a sixth pressing member (246), one end of the third connecting member (243) is connected with a driving part of the tenth driving member (242), the other end of the third connecting member (243) is hingedly connected with one end of the third rotating member (244), one end of the second supporting member (245) is hingedly connected with the middle part of the third rotating member (244), and the sixth pressing member (246) is arranged at the lower part of the other end of the third rotating member (244).
15. The welding device (1) of the tray according to claim 1, characterized in that, Further comprising: An induction assembly is arranged on the pressing assembly (20).
16. The welding device (1) of the tray according to claim 1, characterized in that, Further comprising: A switch assembly (40) and a control assembly (50), the compression assembly (20), the heating assembly (30) and the switch assembly (40) are respectively electrically connected with the control assembly (50).
17. The welding device (1) of the tray according to claim 1, characterized in that, The heating temperature of the heating assembly (30) is a, and the value range of a is: 150℃≤a≤180℃.
18. The welding device (1) of the tray according to claim 1, characterized in that, The heating assembly (30) is configured as an aluminum casting heating plate structure.
19. A tray welded by the welding device (1) of the tray according to any one of claims 1-18.
20. The tray of claim 19, wherein, The tray is a rigid structure welded by argon arc laser welding.
21. The tray of claim 19, wherein, The thickness of the tray is b, and the value range of b is: 0.8mm≤b≤1.2mm.