Elastic tool for welding metal filter cover plate
By designing an elastic tooling for welding metal filter covers, a stable fixation of the filter housing and cover is achieved using components such as a base, fixing block, and assembly block. This solves the problem of quality degradation caused by unstable fixation during the welding process and improves the welding quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2026-04-03
AI Technical Summary
During the welding process of metal filters, the fixation between the cover plate and the filter housing is unstable, resulting in a decrease in welding quality.
A flexible tooling for welding metal filter cover plates is adopted, including a base, a fixing block, an assembly block, an assembly groove, an assembly spring, a column, a pressing cylinder, and a pressing block. Through the coordinated use of these components, the filter housing and cover plate are stably fixed and positioned.
It improves stability during the welding process, reduces quality problems caused by shaking during welding, and enhances welding quality.
Smart Images

Figure CN224073691U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of welding tooling technology, and in particular to an elastic tooling for welding metal filter cover plates. Background Technology
[0002] A filter is a filtering circuit composed of capacitors, inductors, and resistors. A filter can effectively filter out a specific frequency point or frequencies other than that frequency point in a power line to obtain a power signal of a specific frequency, or eliminate a power signal after a specific frequency. However, when manufacturing a metal filter, the cover plate needs to be welded to the whole to form a whole.
[0003] There is a fixing structure between the filter housing and the cover plate, which allows the cover plate to be placed on the filter housing for easy welding by the staff. However, in actual welding, the staff not only need to operate the welding equipment, but also need to fix the cover plate on the filter housing, which is very inconvenient. At the same time, the filter housing may shake or move, which will affect the welding quality and reduce its quality. Utility Model Content
[0004] To improve welding quality, this application provides a flexible tooling for welding metal filter cover plates.
[0005] The flexible tooling for welding metal filter cover plates provided in this application adopts the following technical solution:
[0006] A flexible tooling for welding metal filter cover plates includes a base and a plurality of first fixing blocks. The base is provided with a plurality of assembly blocks, each assembly block being provided with an assembly groove. The first fixing blocks are slidably disposed in the assembly grooves. An assembly spring connected to the first fixing blocks is disposed in the assembly grooves. The base is provided with a column, and the column is provided with a pressing cylinder. A pressing block is disposed on the piston rod of the pressing cylinder.
[0007] By adopting the above technical solution, the filter housing to be welded is inserted between the assembly blocks, and the first fixing block is pushed to compress the assembly spring. The cover plate is placed on the filter, and the pressing cylinder is activated to push the pressing block to press on the cover plate, thereby lifting the filter and the cover plate. Welding can then be performed. The operation is simple and convenient, and easy to use. The first fixing block lifts the filter housing, and at the same time, the pressing block presses on the cover plate and the filter, thereby completing the positioning of the filter components, reducing the possibility of displacement and shaking during the welding process, and thus improving the welding quality.
[0008] Preferably, the base is slidably provided with two second fixed blocks, and the base is provided with a driving component for driving the second fixed blocks to move.
[0009] By adopting the above technical solution, the second fixing block is driven to move and clamp the filter housing, thereby further improving the stability of the filter housing fixation, reducing the possibility of shaking during the welding process affecting the welding effect, and improving the welding quality.
[0010] Preferably, the drive assembly includes a drive motor, a first drive screw, and a second drive screw. The drive motor is mounted on a base, and the base has a sliding groove. The second fixing block is slidably mounted in the sliding groove. Both the first and second drive screws are rotatably mounted in the sliding groove. The first and second drive screws are connected and their threads are opposite. The drive motor shaft is connected to the first and second drive screws. The first drive screw passes through one second fixing block and is threadedly connected to the second fixing block. The second drive screw passes through another second fixing block and is threadedly connected to the second fixing block.
[0011] By adopting the above technical solution, the drive motor is started to drive the first drive screw and the second drive screw to rotate, thereby driving the two second fixed blocks to move towards or away from each other, thereby clamping or releasing the clamps. The operation is simple and convenient, improving the ease of use.
[0012] Preferably, the second fixing block is provided with an enlarged block, which is disposed outside the sliding groove.
[0013] By adopting the above technical solution, the enlarged block increases the contact area, thereby improving the stability of the filter housing and reducing the possibility of shaking during welding, thus improving the welding quality.
[0014] Preferably, the base is provided with a rotating groove, and a rotating block is rotatably disposed in the rotating groove. The rotating block is disposed directly below the pressing block, and the assembly block and the second fixing block are both disposed on the rotating block.
[0015] By adopting the above technical solution, the filter housing is fixed on the rotating block. After the pressing cylinder is released from pressing, the rotating block can be rotated to drive the filter housing to rotate, thereby changing the welding angle. Then, pressing and welding are carried out, reducing the possibility of welding being interfered with by the column and improving the convenience of welding.
[0016] Preferably, the rotating block is provided with a plurality of positioning blocks, the base is slidably provided with a locking block, the locking block is provided with a locking groove, and the positioning block can be inserted into the locking groove.
[0017] By adopting the above technical solution, after rotating the rotating block to a suitable angle, the locking block can be pushed to slide and the positioning block can be inserted into the locking groove, thereby locking the rotating block and reducing the possibility of the rotating block rotating during the welding process, thus affecting the welding quality.
[0018] Preferably, the base is provided with an auxiliary block, the auxiliary block is provided with an auxiliary groove, the locking block is slidably disposed in the auxiliary groove, and an auxiliary spring connected to the locking block is provided in the auxiliary groove.
[0019] By adopting the above technical solution, when it is necessary to release the lock, the locking block is pushed to slide and compress the locking spring, so that the positioning block is disengaged from the locking groove. The auxiliary spring pushes the locking block to keep the locking groove on the positioning block, thereby improving the stability of the lock.
[0020] Preferably, the locking block is provided with a pushing block.
[0021] By adopting the above technical solution, the ease of pushing the locking block is improved, making it more convenient to use.
[0022] In summary, this application includes at least one of the following beneficial technical effects:
[0023] 1. By setting up a base, a first fixing block, an assembly block, an assembly slot, an assembly spring, a column, a pressing cylinder, and a pressing block, the filter housing is inserted between the base and the first fixing block. The first fixing block is pushed to squeeze the assembly spring in the assembly slot of the assembly block, thereby fixing the filter housing. The cover plate is placed on the filter housing, and the pressing cylinder is activated to push the pressing block to press onto the cover plate, thereby fixing the cover plate and the filter housing. Welding can then be performed, reducing the possibility of displacement and shaking affecting the welding process, thereby improving the welding quality.
[0024] 2. By setting a second fixed block, a sliding groove, a drive motor, a first drive screw and a second drive screw, the drive motor is started to drive the first drive screw and the second drive screw to rotate in the sliding groove, thereby driving the second fixed block to move and clamp the filter housing, further improving the stability of the filter housing fixation;
[0025] 3. By setting a rotating block, a positioning block, a rotating groove, a locking block, and a locking groove, the rotating block is pushed to rotate in the rotating groove, thereby changing the welding angle of the filter housing, which facilitates the welding of the filter. At the same time, after rotation, the locking block is pushed so that the locking groove fits onto the positioning block, thereby locking the rotating block and reducing the possibility of the rotating block rotating during the welding process, which may affect the welding quality. Attached Figure Description
[0026] Figure 1 This is an overall schematic diagram of an elastic tooling for welding a metal filter cover provided in an embodiment of this application.
[0027] Figure 2 It is a cross-sectional view used to illustrate the structure of the driving component.
[0028] Figure 3 It is a cross-sectional view used to illustrate the connection relationship between the auxiliary block and the locking block.
[0029] Explanation of reference numerals in the attached drawings: 1. Base; 11. Column; 111. Crossbar; 112. Pressing cylinder; 113. Pressing block; 12. Rotating groove; 2. Assembly block; 21. Assembly groove; 22. Assembly spring; 3. First fixing block; 4. Second fixing block; 41. Enlarging block; 5. Drive assembly; 51. Drive motor; 52. First drive screw; 53. Second drive screw; 6. Rotating block; 61. Sliding groove; 62. Positioning block; 7. Auxiliary block; 71. Auxiliary groove; 72. Auxiliary spring; 8. Locking block; 81. Locking groove; 82. Pushing block. Detailed Implementation
[0030] The following is in conjunction with the appendix Figure 1-3 This application will be described in further detail.
[0031] This application discloses a flexible tooling for welding metal filter cover plates. (Refer to...) Figures 1 to 3 The device includes a base 1 and two first fixing blocks 3. A circular rotating groove 12 is provided on the surface of the base 1. A circular rotating block 6 is rotatably mounted within the rotating groove 12. Two assembly blocks 2 are fixedly mounted on the surface of the rotating block 6. An assembly groove 21 is provided on the opposite side of each assembly block 2. The first fixing blocks 3 are slidably mounted within the assembly groove 21. An assembly spring 22, fixedly connected to the first fixing blocks 3, is fixedly mounted on the inner wall of the assembly groove 21. A column 11 is fixedly mounted on the base 1. A crossbar 111 is fixedly mounted on the column 11. A pressing cylinder 112 is fixedly mounted on the crossbar 111. The piston rod of the pressing cylinder 112 passes through the crossbar 111. A pressing block 113 is fixedly mounted on the piston rod of the pressing cylinder 112. The pressing block 113 is positioned directly above the rotating block 6 and can be inserted between the two assembly blocks 2. A sliding groove 61 is provided on the surface of the rotating block 6 between the two assembly blocks 2. Two second fixing blocks 4 are slidably disposed within the sliding groove 61. An enlarged block 41 is integrally fixed to each second fixing block 4 and is located outside the sliding groove 61. The rotating block 6 is provided with a driving assembly 5 for driving the movement of the second fixing blocks 4. The filter housing is clamped by the first fixing block 3 and the second fixing block 4, and the cover plate is pressed onto the filter housing by the pressing block 113, thereby reducing the possibility of displacement and shaking affecting the welding process and improving the welding quality.
[0032] For ease of use, please refer to Figure 1 and Figure 2The drive assembly 5 includes a drive motor 51, a first drive screw 52, and a second drive screw 53. Both the first drive screw 52 and the second drive screw 53 are rotatably mounted in a sliding groove 61. The first drive screw 52 and the second drive screw 53 are coaxially and fixedly connected with opposite threads. The drive motor 51 is mounted within the sliding groove 61, and the shaft of the drive motor 51 is coaxially and fixedly mounted with the first drive screw 52. The first drive screw 52 and the second drive screw 53 are each threaded through a second fixing block 4. Starting the drive motor 51 rotates the first drive screw 52 and the second drive screw 53, thereby moving the second fixing block 4 to clamp or release it. The operation is simple, convenient, and easy to use.
[0033] For ease of welding, refer to Figure 1 and Figure 3 Four positioning blocks 62 are fixedly installed on the outer wall of the rotating block 6. An auxiliary block 7 is fixedly installed on the surface of the base 1. An auxiliary groove 71 is provided on one end of the auxiliary block 7 near the rotating block 6. A locking block 8 is slidably installed in the auxiliary groove 71. An auxiliary spring 72 is fixedly installed on the inner wall of the auxiliary block 7 and is fixedly connected to the locking block 8. A locking groove 81 that can be fitted onto the positioning block 62 is provided on one end of the locking block 8 near the rotating block 6. A pushing block 82 is fixedly installed on the top wall of the locking block 8. During the welding process, the pressing cylinder 112 can be activated to release the pressing, push the locking block 8 to compress the auxiliary spring 72 so that the positioning block 62 is disengaged from the locking groove 81, and then rotate the rotating block 6 to rotate another positioning block 62 to the locking block 8. At this time, the locking block 8 is released, the locking spring returns to its original position and pushes the locking block 8 so that the locking groove 81 fits onto the positioning block 62, thus locking the rotating block 6. The welding angle can be changed by rotating the rotating block 6, which facilitates welding.
[0034] The implementation principle of the elastic tooling for welding metal filter cover plates in this application embodiment is as follows: The filter housing is placed between the first fixing block 3 and the second fixing block 4. The first fixing block 3 is pushed by the assembly spring 22 to clamp the filter housing. The drive motor 51 is started, and the second fixing block 4 is moved and clamped on the other side wall of the filter housing through the first drive screw 52 and the second drive screw 53, thereby fixing the filter housing. The cover plate is placed on the housing and the pressing cylinder 112 is started to drive the pressing block 113 to press on the cover plate, thereby fixing the cover plate. By fixing the cover plate and the filter housing, the possibility of the cover plate or the filter housing shaking and shifting during the welding process is reduced, the possibility of welding quality degradation or welding failure due to displacement is reduced, and the welding quality is improved.
[0035] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A flexible tooling for welding metal filter cover plates, characterized in that: The device includes a base (1) and several first fixing blocks (3). The base (1) is provided with several assembly blocks (2). Each assembly block (2) is provided with an assembly groove (21). The first fixing blocks (3) are slidably disposed in the assembly groove (21). An assembly spring (22) connected to the first fixing block (3) is disposed in the assembly groove (21). The base (1) is provided with a column (11). The column (11) is provided with a pressing cylinder (112). A pressing block (113) is disposed on the piston rod of the pressing cylinder (112).
2. The elastic tooling for welding a metal filter cover plate according to claim 1, characterized in that: The base (1) is slidably provided with two second fixed blocks (4), and the base (1) is provided with a driving component (5), which is used to drive the second fixed blocks (4) to move.
3. The elastic tooling for welding a metal filter cover plate according to claim 2, characterized in that: The drive assembly (5) includes a drive motor (51), a first drive screw (52), and a second drive screw (53). The drive motor (51) is mounted on a base (1). The base (1) is provided with a sliding groove (61). The second fixing block (4) is slidably mounted in the sliding groove (61). The first drive screw (52) and the second drive screw (53) are both rotatably mounted in the sliding groove (61). The first drive screw (52) and the second drive screw (53) are connected and their threads are opposite. The shaft of the drive motor (51) is connected to the first drive screw (52) and the second drive screw (53). The first drive screw (52) passes through a second fixing block (4) and is threadedly connected to the second fixing block (4). The second drive screw (53) passes through another second fixing block (4) and is threadedly connected to the second fixing block (4).
4. The elastic tooling for welding a metal filter cover plate according to claim 3, characterized in that: The second fixing block (4) is provided with an enlarged block (41), which is located outside the sliding groove (61).
5. The elastic tooling for welding a metal filter cover plate according to claim 2, characterized in that: The base (1) is provided with a rotating groove (12), and a rotating block (6) is rotatably arranged in the rotating groove (12). The rotating block (6) is located directly below the pressing block (113), and the assembly block (2) and the second fixing block (4) are both arranged on the rotating block (6).
6. The elastic tooling for welding a metal filter cover plate according to claim 5, characterized in that: The rotating block (6) is provided with a plurality of positioning blocks (62), the base (1) is slidably provided with a locking block (8), the locking block (8) is provided with a locking groove (81), and the positioning block (62) can be inserted into the locking groove (81).
7. The elastic tooling for welding a metal filter cover plate according to claim 6, characterized in that: The base (1) is provided with an auxiliary block (7), the auxiliary block (7) is provided with an auxiliary groove (71), the locking block (8) is slidably disposed in the auxiliary groove (71), and an auxiliary spring (72) connected to the locking block (8) is provided in the auxiliary groove (71).
8. The elastic tooling for welding a metal filter cover plate according to claim 7, characterized in that: The locking block (8) is provided with a pushing block (82).