Automatic machining line for hollow pistons

Abstract

The utility model relates to the technical field of automatic processing lines, in particular to an automatic processing line for hollow pistons, which reduces the labor intensity of workers for conveying the hollow pistons and improves the working efficiency. Comprising a first processing machine tool and a second processing machine tool which is arranged on the side of the first processing machine tool; the machining device comprises a first machining tool, a second machining tool, a conveying device, a third machining tool, a fourth machining tool, a first conveying belt and a second conveying belt, the third machining tool is arranged on the side of the second machining tool, the fourth machining tool is arranged on the side of the third machining tool, and the first conveying belt is installed on the outer side wall of the first machining tool. The second conveying belt is installed on the outer side walls of the first machining tool and the second machining tool and communicates with the first conveying belt, and the conveying devices are arranged on the outer side walls of the first machining tool, the second machining tool, the third machining tool and the fourth machining tool correspondingly and used for moving and conveying the hollow pistons.

Description

Technical Field

[0001] This utility model relates to the technical field of automatic processing lines, and in particular to an automatic processing line for hollow pistons. Background Technology

[0002] In today's rapidly developing machinery manufacturing industry, with increasingly stringent emission standards for automobile engines, the manufacturing requirements for piston parts are also constantly rising. To meet market demand for high-quality, high-efficiency pistons, automated hollow piston processing lines have emerged. These automated production lines integrate advanced mechanical, electronic, and information technologies to achieve a high degree of automation and intelligence in piston processing.

[0003] Currently, in the hollow piston processing process, multiple machine tools are usually used to process the hollow piston step by step according to different processes. However, it has been found in the use of existing processing production lines that it is not convenient to automatically transport the hollow piston blank between different equipment, which increases the labor intensity of personnel in transporting it, affects work efficiency, and reduces the safety of personnel operation. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides an automatic hollow piston processing line that reduces the labor intensity of personnel transporting hollow pistons and improves work efficiency.

[0005] This utility model discloses an automatic hollow piston processing line, comprising a first machine tool and a second machine tool, with the second machine tool positioned to the side of the first machine tool; it also includes a conveying device, a transmission device, a third machine tool, a fourth machine tool, a first conveyor belt, and a second conveyor belt. The third machine tool is positioned to the side of the second machine tool, and the fourth machine tool is positioned to the side of the third machine tool. The first conveyor belt is installed on the outer wall of the first machine tool, and the second conveyor belt is installed on the outer walls of both the first and second machine tools, and is connected to the first conveyor belt. The conveying device is respectively positioned on the outer walls of the first, second, third, and fourth machine tools, and is used to move and convey the hollow pistons. The transmission device is positioned on the third and fourth machine tools and is used to move and transmit the hollow pistons. The piston blank is placed on the first conveyor belt, which transports it to the loading position of the first machining tool. Then, a conveying device picks up the blank from the first conveyor belt and places it on the first machining tool for machining. After the first step of machining, the hollow piston is moved to the second conveyor belt via the conveying device on the first machining tool. The second conveyor belt rotates and transports the hollow piston to the side of the second machining tool. At this point, the conveying device on the second machining tool picks up the hollow piston from the second conveyor belt and places it on the second machining tool, allowing the second machining tool to perform the second step of machining on the hollow piston. Then, a conveying device, in coordination with the conveying devices on the third and fourth machining tools, sequentially processes the hollow piston on the third and fourth machining tools, thereby reducing the labor intensity of personnel transporting the hollow piston and improving work efficiency.

[0006] Preferably, the conveying device includes a third conveyor belt, a fourth conveyor belt, and a fifth conveyor belt. One end of the third conveyor belt is connected to the outer wall of the second machine tool, and the other end of the third conveyor belt extends into the interior of the third machine tool. One end of the fourth conveyor belt is connected to the third machine tool, and the other end of the fourth conveyor belt communicates with the fifth conveyor belt. The fifth conveyor belt is installed on the outer wall of the fourth machine tool. The hollow piston, after being processed in the second step, is placed on the third conveyor belt via the conveying device on the second machine tool. The hollow piston is then conveyed into the third machine tool via the third conveyor belt. The hollow piston is processed in the third step via the third machine tool. The hollow piston after the third step is conveyed to the fourth conveyor belt via the fourth conveyor belt. The hollow piston on the fourth conveyor belt is then conveyed to the side of the fourth machine tool via the conveying device on the fourth machine tool for the fourth step of processing. The processed hollow piston is placed on the fifth conveyor belt via the conveying device on the fourth machine tool, thereby enabling the fifth conveyor belt to unload and convey the formed hollow piston, improving the convenience of automatic conveying of the hollow piston.

[0007] Preferably, the conveying device includes a first robotic arm, a second robotic arm, and a third robotic arm. The first robotic arm is mounted on the outer wall of the first machine tool, the second robotic arm is mounted on the outer wall of the second machine tool, and the third robotic arm is mounted on the outer wall of the fourth machine tool. The hollow piston is clamped and conveyed by the coordinated use of the first, second, and third robotic arms, thereby improving the convenience of automatic movement and conveying of the hollow piston among the first, second, third, and fourth machine tools, the first conveyor belt, the second conveyor belt, the third conveyor belt, the fourth conveyor belt, and the fifth conveyor belt.

[0008] Preferably, it also includes two sets of blocking cylinders. The first set of blocking cylinders is installed on the outer wall of the second machine tool, and the second set of blocking cylinders is installed on the outer wall of the fourth machine tool. When the hollow piston is delivered to the side of the second or fourth machine tool, the two sets of blocking cylinders block the hollow piston, thereby stopping the hollow piston from moving forward and improving the convenience of the second and third robotic arms to pick it up.

[0009] Preferably, the third processing machine tool is equipped with a picking device, which is used to pick up the hollow piston conveyed from the third conveyor belt and transport the hollow piston processed in the third step to the fourth conveyor belt; thereby improving the convenience of automatic conveying of the hollow piston.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: The blank material of the hollow piston is placed on the first conveyor belt, and the blank material is transported to the loading position of the first processing machine tool by the first conveyor belt. Then, the blank material on the first conveyor belt is picked up by the conveying device and placed on the first processing machine tool for machining. After the first step of machining is completed, the hollow piston is moved to the second conveyor belt by the conveying device on the first processing machine tool. After the second conveyor belt rotates, the hollow piston is transported to the side of the second processing machine tool. At this time, the hollow piston on the second conveyor belt is picked up by the conveying device on the second processing machine tool and placed on the second processing machine tool, so that the second processing machine tool can perform the second step of machining on the hollow piston. Then, the hollow piston is processed sequentially on the third processing machine tool and the fourth processing machine tool by the conveying device in cooperation with the conveying device on the third processing machine tool and the fourth processing machine tool, thereby reducing the labor intensity of personnel in conveying the hollow piston and improving work efficiency. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the isometric structure of this utility model.

[0012] The following labels are used in the attached diagram: 1. First machine tool; 2. Second machine tool; 3. Third machine tool; 4. Fourth machine tool; 5. First conveyor belt; 6. Second conveyor belt; 7. Third conveyor belt; 8. Fourth conveyor belt; 9. Fifth conveyor belt; 10. First robot arm; 11. Second robot arm; 12. Third robot arm; 13. Material stop cylinder. Detailed Implementation

[0013] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.

[0014] Example 1

[0015] like Figure 1 As shown, an automatic hollow piston processing line of this utility model includes a first processing machine tool 1 and a second processing machine tool 2, with the second processing machine tool 2 disposed to the side of the first processing machine tool 1; it also includes a conveying device, a transmission device, a third processing machine tool 3, a fourth processing machine tool 4, a first conveyor belt 5, and a second conveyor belt 6. The third processing machine tool 3 is disposed to the side of the second processing machine tool 2, and the fourth processing machine tool 4 is disposed to the side of the third processing machine tool 3. The first conveyor belt 5 is installed on the outer wall of the first processing machine tool 1, and the second conveyor belt 6 is installed on the outer walls of the first processing machine tool 1 and the second processing machine tool 2, and the second conveyor belt 6 communicates with the first conveyor belt 5. The conveying device is respectively disposed on the outer walls of the first processing machine tool 1, the second processing machine tool 2, the third processing machine tool 3, and the fourth processing machine tool 4. The conveying device is used to move and convey the hollow piston. The transmission device is disposed on the third processing machine tool 3 and the fourth processing machine tool 4. The transmission device is used to move and convey the hollow piston.

[0016] like Figure 1 As shown, the conveying device includes a third conveyor belt 7, a fourth conveyor belt 8, and a fifth conveyor belt 9. One end of the third conveyor belt 7 is connected to the outer wall of the second machine tool 2, and the other end of the third conveyor belt 7 extends into the interior of the third machine tool 3. One end of the fourth conveyor belt 8 is connected to the third machine tool 3, and the other end of the fourth conveyor belt 8 communicates with the fifth conveyor belt 9. The fifth conveyor belt 9 is installed on the outer wall of the fourth machine tool 4.

[0017] In this embodiment, the blank material of the hollow piston is placed on the first conveyor belt 5 and transported to the loading position of the first processing machine tool 1 via the first conveyor belt 5. Then, the blank material on the first conveyor belt 5 is picked up by the conveying device and placed on the first processing machine tool 1 for machining. After the first step of machining is completed, the hollow piston is moved to the second conveyor belt 6 via the conveying device on the first processing machine tool 1. After the second conveyor belt 6 rotates, the hollow piston is transported to the side of the second processing machine tool 2. At this time, the hollow piston on the second conveyor belt 6 is picked up by the conveying device on the second processing machine tool 2 and placed on the second processing machine tool 2, so that the second processing machine tool 2 can perform the second step of machining on the hollow piston. Then, through the cooperation of the conveying device with the conveying devices on the third processing machine tool 3 and the fourth processing machine tool 4, the hollow piston is processed sequentially on the third processing machine tool 3 and the fourth processing machine tool 4, thereby reducing the labor intensity of personnel conveying the hollow piston and improving work efficiency.

[0018] Example 2

[0019] Based on Example 1, such as Figure 1 As shown, the present invention discloses an automatic hollow piston processing line. The conveying device includes a first robot arm 10, a second robot arm 11, and a third robot arm 12. The first robot arm 10 is installed on the outer wall of the first processing machine tool 1, the second robot arm 11 is installed on the outer wall of the second processing machine tool 2, and the third robot arm 12 is installed on the outer wall of the fourth processing machine tool 4.

[0020] like Figure 1 As shown, it also includes two sets of material-stopping cylinders 13. The first set of material-stopping cylinders 13 is installed on the outer wall of the second processing machine tool 2, and the second set of material-stopping cylinders 13 is installed on the outer wall of the fourth processing machine tool 4.

[0021] like Figure 1 As shown, the third processing machine tool 3 is equipped with a picking device, which is used to pick up the hollow piston conveyed from the third conveyor belt 7 and convey the hollow piston processed in the third step to the fourth conveyor belt 8.

[0022] In this embodiment, the hollow piston, after being processed in the second step, is placed on the third conveyor belt 7 via the conveying device on the second machine tool 2. The third conveyor belt 7 then transports the hollow piston into the third machine tool 3, where it undergoes a third step of processing. The processed hollow piston is then transported to the fourth conveyor belt 8, which continues to transport it to the side of the fourth machine tool 4. The conveying device on the fourth machine tool 4 then transports the hollow piston from the fourth conveyor belt 8 to the fourth machine tool 4 for a fourth step of processing. The formed hollow piston is placed on the fifth conveyor belt 9 via the conveying device on the fourth processing machine tool 4, thereby enabling the fifth conveyor belt 9 to unload and transport the formed hollow piston, improving the convenience of automatic conveying of the hollow piston. The hollow piston is clamped and transported by the coordinated use of the first robot 10, the second robot 11, and the third robot 12, improving the convenience of automatic movement and transport of the hollow piston between the first processing machine tool 1, the second processing machine tool 2, the third processing machine tool 3, the fourth processing machine tool 4, the first conveyor belt 5, the second conveyor belt 6, the third conveyor belt 7, the fourth conveyor belt 8, and the fifth conveyor belt 9.

[0023] This utility model discloses an automatic hollow piston processing line. During operation, a blank hollow piston is placed on a first conveyor belt 5, which transports it to the loading position of a first machine tool 1. A conveying device then picks up the blank from the first conveyor belt 5 and places it on the first machine tool 1 for machining. After the first step of machining, the hollow piston is moved to a second conveyor belt 6 via a conveying device on the first machine tool 1. The second conveyor belt 6 rotates, transporting the hollow piston to the side of a second machine tool 2. Here, a conveying device on the second machine tool 2 picks up the hollow piston from the second conveyor belt 6 and places it on the second machine tool 2, allowing the second machine tool 2 to perform a second step of machining on the hollow piston. Subsequently, a conveying device, in conjunction with the conveying devices on a third machine tool 3 and a fourth machine tool 4, processes the hollow piston sequentially on the third and fourth machine tools 3 and 4.

[0024] The first conveyor belt 5, second conveyor belt 6, third conveyor belt 7, fourth conveyor belt 8, fifth conveyor belt 9, first robot arm 10, second robot arm 11, third robot arm 12, and material blocking cylinder 13 of the hollow piston automatic processing line of this utility model are purchased from the market. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0025] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A hollow piston automatic processing line comprising a first processing machine (1) and a second processing machine (2), the second processing machine (2) being arranged laterally to the first processing machine (1); characterized in that, Further comprising a conveying device, a conveying device, a third machining tool (3), a fourth machining tool (4), a first conveying belt (5) and a second conveying belt (6), the third machining tool (3) is arranged on the side of the second machining tool (2), the fourth machining tool (4) is arranged on the side of the third machining tool (3), the first conveying belt (5) is installed on the outer side wall of the first machining tool (1), the second conveying belt (6) is installed on the outer side wall of the first machining tool (1) and the second machining tool (2), and the second conveying belt (6) is communicated with the first conveying belt (5), the conveying device is arranged on the outer side wall of the first machining tool (1), the second machining tool (2), the third machining tool (3) and the fourth machining tool (4) respectively, and the conveying device is used for moving and conveying the hollow piston, the conveying device is arranged on the third machining tool (3) and the fourth machining tool (4), and the conveying device is used for moving and conveying the hollow piston; The conveying device comprises a third conveying belt (7), a fourth conveying belt (8) and a fifth conveying belt (9), one end of the third conveying belt (7) is connected with the outer side wall of the second machining tool (2), the other end of the third conveying belt (7) extends into the third machining tool (3), one end of the fourth conveying belt (8) is connected with the third machining tool (3), the other end of the fourth conveying belt (8) is communicated with the fifth conveying belt (9), and the fifth conveying belt (9) is installed on the outer side wall of the fourth machining tool (4); Further comprising two groups of material blocking air cylinders (13), the first group of material blocking air cylinders (13) is installed on the outer side wall of the second machining tool (2), and the second group of material blocking air cylinders (13) is installed on the outer side wall of the fourth machining tool (4); The third machining tool (3) is provided with a picking device, the picking device is used for picking the hollow piston conveyed from the third conveying belt (7), and conveying the hollow piston after the third step processing to the fourth conveying belt (8).

2. A continuous automatic hollow piston machining line as claimed in claim 1, characterized in that The conveying device comprises a first mechanical hand (10), a second mechanical hand (11) and a third mechanical hand (12), the first mechanical hand (10) is installed on the outer side wall of the first machining tool (1), the second mechanical hand (11) is installed on the outer side wall of the second machining tool (2), and the third mechanical hand (12) is installed on the outer side wall of the fourth machining tool (4).

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