Surface treatment device for steel wire machining

Abstract

The utility model relates to the technical field of surface treatment devices, in particular to a surface treatment device for steel wire machining, which comprises a machining table, vertical plates which are uniformly distributed are fixedly mounted on the machining table, two groups of symmetrical rollers are rotatably arranged between the vertical plates, and the two groups of symmetrical rollers are arranged on the machining table. A motor is fixedly installed on the side edge of the vertical plate, the end of an output shaft of the motor and the rotating shaft ends of the rotating rollers are fixedly installed, a driving wheel and a driven wheel are rotationally arranged on the vertical plate, and the rotating shaft ends of the driving wheel and the driven wheel and the rotating shaft ends of the rotating rollers are fixedly installed. According to the surface treatment device for steel wire machining, the surface of a steel wire can be quickly and comprehensively polished in the steel wire machining and conveying process, the smoothness of the surface of the steel wire is remarkably improved, the treatment time is shortened, the production efficiency is improved, and practicability is high.

Description

Technical Field

[0001] This utility model belongs to the technical field of surface treatment devices, and particularly relates to a surface treatment device for steel wire processing. Background Technology

[0002] Surface treatment equipment for steel wire processing is a type of equipment used to clean, deoxidize, and coat the surface of steel wire. It includes various types such as polishing equipment, rust removal equipment, cleaning equipment, electroplating tanks, coating tanks, and drying rooms. These devices improve the corrosion resistance, appearance, and service life of steel wire through physical or chemical methods.

[0003] Commercially available steel wire surface polishing devices are not very efficient at polishing steel wire surfaces, and each process takes a lot of time, which affects production efficiency. Therefore, an improvement is needed. To address this, a surface treatment device for steel wire processing is proposed. Utility Model Content

[0004] The purpose of this invention is to provide a surface treatment device for steel wire processing to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a surface treatment device for steel wire processing, comprising a processing table, on which uniformly distributed vertical plates are fixedly installed, and rotating rollers are rotatably arranged between the vertical plates. Two sets of rotating rollers are arranged symmetrically, and each rotating roller is provided with uniformly distributed polishing bristles. A motor is fixedly installed on the side of the vertical plate, and the end of the output shaft of the motor is fixedly installed with the end of the rotating roller shaft. A driving wheel and a driven wheel are rotatably arranged on the vertical plate, and the ends of the driving wheel and the driven wheel shafts are fixedly installed with the ends of the rotating roller shafts. A belt that is connected to both the driving wheel and the driven wheel is sleeved on both of them for transmission. A uniformly distributed limiting ring is provided above the processing table.

[0006] As a further description of the above solution: by setting up a processing table, vertical plate, rotating roller, polishing brush, motor, driving wheel, driven wheel, belt, and limit ring working together, the surface of the steel wire can be polished quickly and comprehensively during the steel wire processing and conveying process. This not only significantly improves the surface smoothness of the steel wire, but also shortens the processing time, improves production efficiency, and is highly practical.

[0007] Preferably, at least two sets of the limiting rings are provided.

[0008] As a further description of the above solution: at least two sets of limiting rings are provided, which can improve the stability of the steel wire conveying and polishing process.

[0009] Preferably, an electric telescopic column is fixedly installed on the bottom surface of the processing table, a horizontal plate is fixedly installed at the end of the output shaft of the electric telescopic column, a movable plate is fixedly installed on the horizontal plate, the number of movable plates is the same as the number of limit rings, and the movable plate is vertically slidably installed on the processing table, and the limit ring is located at the end of the movable plate.

[0010] As a further description of the above solution: the coordinated operation of the electric telescopic column, horizontal plate, movable plate, and limit ring allows for adjustment of the height of the limit ring, thereby facilitating the adjustment of the polishing height and polishing force of the steel wire.

[0011] Preferably, a locking rod is fixedly installed at the bottom of the limiting ring, and a slot is opened at the top of the movable plate, with the bottom end of the locking rod being engaged with the slot.

[0012] As a further description of the above solution: a locking rod is fixedly installed at the bottom of the limiting ring, and a slot is opened at the top of the movable plate. The bottom end of the locking rod is locked onto the slot, which allows the limiting rings with different inner diameters to be replaced according to the size of the steel wire, thereby further improving the stability of the steel wire conveying and polishing process.

[0013] Preferably, the polishing bristles on the two sets of rollers are close together.

[0014] As a further description of the above scheme: the polishing bristles on the two sets of rollers are close together, which can stably polish the steel wire.

[0015] Preferably, support columns are fixedly installed at the corners of the bottom surface of the processing table.

[0016] As a further description of the above solution: support columns are fixedly installed at the corners of the bottom surface of the processing table to support the entire device.

[0017] Preferably, the processing table is equipped with a controller, which is electrically connected to the motor and the electric telescopic column respectively.

[0018] As a further description of the above solution: a controller is installed on the processing table, which can automatically control the various components of the device.

[0019] In summary, compared with the prior art, the beneficial effects of this utility model are:

[0020] 1. This utility model, through the coordinated operation of a processing table, vertical plate, rotating roller, polishing brush, motor, driving wheel, driven wheel, belt, and limit ring, can quickly and comprehensively polish the surface of steel wire during the steel wire processing and conveying process. This not only significantly improves the surface smoothness of the steel wire but also shortens the processing time, increases production efficiency, and is highly practical.

[0021] 2. In this utility model, by setting up an electric telescopic column, a horizontal plate, a movable plate, and a limiting ring, the height of the limiting ring can be adjusted, thereby facilitating the adjustment of the polishing height and polishing force of the steel wire. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0023] Figure 2 This is a structural diagram of the processing table of this utility model;

[0024] Figure 3 This is a side view of the structural structure of this utility model;

[0025] Figure 4 This is a bottom view of the processing table of this utility model;

[0026] Figure 5 This is a structural diagram of the movable plate, locking rod, and limiting ring of this utility model;

[0027] Figure 6 This is a structural diagram of the movable plate and the bayonet of this utility model.

[0028] Legend:

[0029] 1. Processing table; 2. Vertical plate; 3. Rotary roller; 4. Polishing brush bristles; 5. Motor; 6. Drive wheel; 7. Driven wheel; 8. Belt; 9. Limit ring; 10. Electric telescopic column; 11. Horizontal plate; 12. Movable plate; 13. Clamping rod; 14. Clamping slot; 15. Support column. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see Figure 1-6 This utility model provides a technical solution:

[0032] A surface treatment device for steel wire processing includes a processing table 1, on which uniformly distributed vertical plates 2 are fixedly installed. Rotary rollers 3 are rotatably arranged between the vertical plates 2. Two sets of symmetrically arranged rollers 3 are provided. Each roller 3 is provided with uniformly distributed polishing bristles 4. A motor 5 is fixedly installed on the side of the vertical plates 2. The output shaft end of the motor 5 is fixedly installed with the rotating shaft end of the roller 3. A driving wheel 6 and a driven wheel 7 are rotatably arranged on the vertical plates 2. The rotating shaft ends of the driving wheel 6 and the driven wheel 7 are fixedly installed with the rotating shaft ends of the roller 3, respectively. A belt 8 that is connected to the driving wheel 6 and the driven wheel 7 is sleeved on both. A limiting ring 9 is provided above the processing table 1.

[0033] In use, the processing table 1 supports the entire device. During the wire processing, the wire is conveyed through various limiting rings 9, which limit the wire's movement. During the wire's limited conveying, the motor 5 on the vertical plate 2 is started. The output shaft of the motor 5 rotates, driving the rotating shaft of the roller 3 fixed to it to rotate synchronously. The polishing bristles 4 evenly distributed on the roller 3 rotate accordingly. Since the roller 3 is set with two symmetrical sets, when one set of rollers 3 rotates, the drive wheel 6 at the end of its shaft rotates synchronously. The drive wheel 6 drives the driven wheel 7 to rotate through the belt 8, thereby causing the other set of rollers 3 to rotate in the opposite direction. The polishing bristles 4 on the two sets of rollers 3 polish the surface of the wire from opposite directions, quickly and comprehensively polishing the surface of the wire, significantly improving the surface smoothness of the wire, shortening the processing time, and improving production efficiency.

[0034] The limit ring 9 has at least two sets;

[0035] At least two sets of limiting rings 9 are provided. When the steel wire passes through the limiting rings 9 for conveying, multiple limiting rings 9 limit the steel wire from multiple positions, just like multiple fulcrums jointly constrain the position of the steel wire, effectively preventing unstable phenomena such as shaking and deviation of the steel wire during conveying and polishing, and improving the stability of the steel wire conveying and polishing process.

[0036] An electric telescopic column 10 is fixedly installed on the bottom surface of the processing table 1. A horizontal plate 11 is fixedly installed at the end of the output shaft of the electric telescopic column 10. A movable plate 12 is fixedly installed on the horizontal plate 11. The number of sets of the movable plate 12 is the same as the number of sets of the limiting ring 9. The movable plate 12 is vertically slidably installed on the processing table 1. The limiting ring 9 is located at the end of the movable plate 12.

[0037] When the height of the limiting ring 9 needs to be adjusted, the electric telescopic column 10 on the bottom surface of the processing table 1 is activated. The output shaft of the electric telescopic column 10 extends and retracts, driving the horizontal plate 11 to rise or fall. The horizontal plate 11 is fixedly connected to the movable plate 12, so the movable plate 12 moves vertically synchronously with the horizontal plate 11. The limiting ring 9 is set at the end of the movable plate 12, thereby realizing the adjustment of the height of the limiting ring 9. By changing the height of the limiting ring 9, the contact position and pressure between the steel wire and the polishing bristles 4 on the rotating roller 3 can be changed, which makes it easy to adjust the polishing height and polishing force of the steel wire.

[0038] A locking rod 13 is fixedly installed at the bottom of the limiting ring 9, and a slot 14 is opened at the top of the movable plate 12. The bottom end of the locking rod 13 is locked onto the slot 14.

[0039] When a limit ring 9 with a different inner diameter needs to be replaced according to the different sizes of the steel wire, the locking rod 13 at the bottom of the limit ring 9 is pulled out from the slot 14 at the top of the movable plate 12, and the original limit ring 9 can be removed. The bottom end of the locking rod 13 of the limit ring 9 with the appropriate inner diameter is then inserted into the slot 14 to replace the limit ring 9. The new limit ring 9 can better fit the steel wire and limit the steel wire from a suitable position, further improving the stability of the steel wire conveying and polishing process.

[0040] The polishing bristles 4 on the two sets of rotating rollers 3 are close together;

[0041] When the steel wire passes through the limiting ring 9 and is conveyed between the two sets of rotating rollers 3, the polishing bristles 4 on the two sets of rotating rollers 3 are close together. As the steel wire passes through the two sets of rotating rollers 3, it is tightly wrapped by the polishing bristles 4 on both sides. During the rotation of the rotating rollers 3, the polishing bristles 4 on both sides continuously apply force to the surface of the steel wire from the opposite direction, so that the surface of the steel wire is subjected to uniform force, thereby stably polishing the steel wire.

[0042] Support columns 15 are fixedly installed at the bottom corners of the processing table 1;

[0043] When the device is working, the support column 15 fixedly installed at the bottom corner of the processing table 1 is in direct contact with the ground, supporting the processing table 1 from multiple support points, thereby providing stable support for the entire device, ensuring that the device will not shake or tip over during the surface treatment of steel wire, and maintaining the stable operation of the device.

[0044] A controller is installed on the processing table 1, and the controller is electrically connected to the motor 5 and the electric telescopic column 10 respectively;

[0045] The processing table 1 is equipped with a controller, which can automatically control each component of the device.

[0046] Working principle:

[0047] In use, the support column 15 and the processing table 1 are used to support the entire device. During the steel wire processing, when the steel wire is conveyed, it passes through each limiting ring 9. The limiting ring 9 limits the conveying of the steel wire. During the limiting conveying of the steel wire, the motor 5 on the vertical plate 2 is started. The output shaft of the motor 5 rotates, which drives the rotating shaft of the rotating roller 3 fixed to it to rotate synchronously. The polishing bristles 4 evenly distributed on the rotating roller 3 rotate accordingly. Since the rotating roller 3 is provided with two symmetrical sets, when one set of rotating roller 3 rotates, the drive wheel 6 at the end of its rotating shaft rotates synchronously. The drive wheel 6 drives the driven wheel 7 to rotate through the belt 8, which in turn causes the other set of rotating roller 3 to rotate in the opposite direction. The polishing bristles 4 on the two sets of rotating roller 3 polish the surface of the steel wire from opposite directions, quickly and comprehensively polishing the surface of the steel wire, significantly improving the surface smoothness of the steel wire, shortening the processing time, and improving production efficiency.

[0048] in,

[0049] At least two sets of limiting rings 9 are provided. When the steel wire passes through the limiting rings 9 for conveying, multiple limiting rings 9 limit the steel wire from multiple positions, just like multiple fulcrums jointly constrain the position of the steel wire, effectively preventing the steel wire from shaking, shifting or other unstable phenomena during conveying and polishing, and improving the stability of the steel wire conveying and polishing process.

[0050] When the height of the limiting ring 9 needs to be adjusted, the electric telescopic column 10 on the bottom surface of the processing table 1 is activated. The output shaft of the electric telescopic column 10 extends and retracts, driving the horizontal plate 11 to rise or fall. The horizontal plate 11 is fixedly connected to the movable plate 12, so the movable plate 12 moves vertically synchronously with the horizontal plate 11. The limiting ring 9 is set at the end of the movable plate 12, thereby realizing the adjustment of the height of the limiting ring 9. By changing the height of the limiting ring 9, the contact position and pressure between the steel wire and the polishing bristles 4 on the rotating roller 3 can be changed, which makes it easy to adjust the polishing height and polishing force of the steel wire.

[0051] When it is necessary to replace the limiting ring 9 with a different inner diameter according to the different size of the steel wire, pull out the locking rod 13 at the bottom of the limiting ring 9 from the locking slot 14 at the top of the movable plate 12, and the original limiting ring 9 can be removed. Then, insert the bottom end of the locking rod 13 of the limiting ring 9 with the appropriate inner diameter into the locking slot 14 to realize the replacement of the limiting ring 9. The new limiting ring 9 can better fit the steel wire and limit the steel wire from the appropriate position, further improving the stability of the steel wire conveying and polishing process.

[0052] When the steel wire passes through the limiting ring 9 and is conveyed between the two sets of rotating rollers 3, the polishing bristles 4 on the two sets of rotating rollers 3 are close together. As the steel wire passes through the two sets of rotating rollers 3, it is tightly wrapped by the polishing bristles 4 on both sides. During the rotation of the rotating rollers 3, the polishing bristles 4 on both sides continuously apply force to the surface of the steel wire from the opposite direction, so that the surface of the steel wire is subjected to uniform force, thereby stably polishing the steel wire.

[0053] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A surface treatment device for steel wire processing, comprising a processing table (1), characterized in that, The processing table (1) is fixedly installed with uniformly distributed vertical plates (2), the vertical plates (2) are rotatably provided with rotating rollers (3), the rotating rollers (3) are provided with two groups of symmetrical rotating rollers, the rotating rollers (3) are all provided with uniformly distributed polishing bristles (4), the vertical plates (2) are fixedly installed with motors (5) on the side edges, the output shaft ends of the motors (5) are fixedly installed with the rotating shaft ends of the rotating rollers (3), the vertical plates (2) are rotatably provided with driving wheels (6) and driven wheels (7) respectively, the rotating shaft ends of the driving wheels (6) and the driven wheels (7) are fixedly installed with the rotating shaft ends of the rotating rollers (3) respectively, the driving wheels (6) and the driven wheels (7) are commonly sleeved with a belt (8) which is in transmission connection with the two, the processing table (1) is provided above with uniformly distributed limiting rings (9).

2. The surface treatment device for steel wire processing according to claim 1, characterized by The limiting ring (9) is provided with at least two groups.

3. The surface treatment device for steel wire processing according to claim 1, characterized by The bottom surface of the processing table (1) is fixedly installed with an electric telescopic column (10), the output shaft end of the electric telescopic column (10) is fixedly installed with a horizontal plate (11), the horizontal plate (11) is fixedly installed with a movable plate (12), the movable plate (12) is provided with the same number of groups as the limiting ring (9), and the movable plate (12) is vertically slidably arranged on the processing table (1), and the limiting ring (9) is arranged at the end of the movable plate (12).

4. The surface treatment device for steel wire processing according to claim 3, characterized by The bottom of the limiting ring (9) is fixedly installed with a clamping rod (13), the top of the movable plate (12) is provided with a clamping hole (14), and the bottom end of the clamping rod (13) is clamped on the clamping hole (14).

5. The surface treatment device for steel wire processing according to claim 1, characterized by The polishing bristles (4) on the two groups of rotating rollers (3) are close to each other.

6. The surface treatment device for steel wire processing according to claim 1, characterized by The bottom surface of the processing table (1) is fixedly installed with supporting columns (15) at the corners.

7. The surface treatment device for steel wire processing according to claim 1, characterized by The processing table (1) is provided with a controller, and the controller is electrically connected with the motor (5) and the electric telescopic column (10) respectively. The processing table (1) is fixedly installed with uniformly distributed vertical plates (2), the vertical plates (2) are rotatably provided with rotating rollers (3), the rotating rollers (3) are provided with two groups of symmetrical rotating rollers, the rotating rollers (3) are all provided with uniformly distributed polishing bristles (4), the vertical plates (2) are fixedly installed with motors (5) on the side edges, the output shaft ends of the motors (5) are fixedly installed with the rotating shaft ends of the rotating rollers (3), the vertical plates (2) are rotatably provided with driving wheels (6) and driven wheels (7) respectively, the rotating shaft ends of the driving wheels (6) and the driven wheels (7) are fixedly installed with the rotating shaft ends of the rotating rollers (3) respectively, the driving wheels (6) and the driven wheels (7) are commonly sleeved with a belt (8) which is in transmission connection with the two, the processing table (1) is provided above with uniformly distributed limiting rings (9).

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