Sensor defective product cutting device
By designing a sensor defective product cutting device, the automated cutting of sensor defective products was realized, solving the problem of low automation in sensor defective product cutting, reducing labor costs and improving cutting efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2026-04-03
AI Technical Summary
The cutting of defective sensor products has a low degree of automation, high labor costs, and low cutting efficiency.
A sensor-based defective product detection and cutting device was designed, including a cutting frame, a movable seat, a clamping assembly, a cutting assembly, and a waste box. The movable frame drives the clamping assembly and the cutting assembly to be automatically positioned and fixed. The clamping assembly cuts the defective products, achieving a higher degree of automation for the sensor. The movable frame fixes the sensor and drives the clamping assembly and the cutting assembly to be automatically positioned and cut. The waste box is used to collect the cut-off defective products.
It improves the automation level of sensor defective product cutting, reduces labor costs, and significantly improves cutting efficiency.
Smart Images

Figure CN224074469U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sensor processing technology, and in particular to a sensor defective product cutting device. Background Technology
[0002] A sensor is a detection device that can sense the information being measured and transform that information into an electrical signal or other required form of information output according to a certain rule, so as to meet the requirements of information transmission, processing, storage, display, recording, and control. Sensors are characterized by miniaturization, digitization, intelligence, multifunctionality, systematization, and networking, and are the primary link in realizing automatic detection and automatic control.
[0003] After processing, the sensors on the conveyor belt need to undergo defect detection, and any defective products detected are removed. Currently, after detection, the sensors require manual cutting using a cutting tool, which is not only low in automation and labor costs, but also inefficient because it requires locating the defective product during manual cutting. Therefore, it is necessary to research a new technical solution to address these problems. Utility Model Content
[0004] In view of this, the present invention addresses the deficiencies of the existing technology and its main objective is to provide a sensor defective product cutting device that can effectively solve the problems of low automation, high labor costs, and low cutting efficiency in existing sensor defective product cutting methods.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A sensor defective product cutting device includes a cutting frame, a movable seat, a first cutting drive mechanism, a movable frame, a second cutting drive mechanism, a clamping assembly, a cutting assembly, and a waste box. The movable seat is movably mounted on the cutting frame laterally. The first cutting drive mechanism is mounted on the cutting frame and drives the movable seat to move back and forth. The movable frame is movably mounted on the movable seat and moves back and forth with the movable seat. The second cutting drive mechanism is mounted on the movable seat and drives the movable frame to move back and forth. The clamping assembly is mounted on the movable frame and moves back and forth with the movable frame next to an external sensor carrier plate, and is used to clamp and fix the sensor. The cutting assembly is mounted on the movable frame and located above the clamping assembly. The cutting assembly is used to cut defective products. The waste box is mounted on the movable frame and located directly below the clamping assembly.
[0007] As a preferred embodiment, the clamping assembly includes a clamping head and a clamping drive mechanism; there are two clamping heads, which are detachably mounted on the movable frame; the clamping drive mechanism is mounted on the movable frame and drives the two clamping heads to open and close.
[0008] As a preferred embodiment, the clamping head is a plate-shaped structure extending vertically.
[0009] As a preferred embodiment, the cutting assembly includes a cutting head and a third cutting drive mechanism; there are two cutting heads, which are detachably mounted on a movable frame; the third cutting drive mechanism is mounted on the movable frame and drives the two cutting heads to open and close.
[0010] As a preferred embodiment, the third cutting drive mechanism is inclined, with the front output end of the third cutting drive mechanism positioned higher than its rear end.
[0011] As a preferred embodiment, the two cutting heads are located at the output end of the third drive mechanism, and each cutting head includes a cutting portion extending in a horizontal direction.
[0012] As a preferred embodiment, the waste bin is detachably mounted on a movable frame.
[0013] As a preferred embodiment, the movable frame is provided with a support plate, and the four sides of the support plate are formed with multiple positioning parts. The multiple positioning parts and the support plate form a positioning groove with an upper opening. The positioning groove cooperates with the lower end of the waste box.
[0014] Compared with the prior art, this utility model has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solution:
[0015] The clamping assembly is mounted on a movable frame and moves back and forth with the frame to the side of the external sensor carrier plate. The clamping assembly is used to clamp and fix the sensor. The cutting assembly is mounted on the movable frame and located above the clamping assembly. The cutting assembly is used to cut defective products. The movable frame drives the clamping assembly and the cutting assembly to the defective product location. The clamping assembly first clamps the defective product and then the cutting assembly cuts it. At the same time, a waste bin is set up to collect the cut defective products. The overall automation level is higher, effectively reducing labor costs. At the same time, the automated cutting efficiency is also higher.
[0016] To more clearly illustrate the structural features and effects of this utility model, the following detailed description of this utility model is provided in conjunction with the accompanying drawings and specific embodiments. Attached Figure Description
[0017] Figure 1This is a three-dimensional structural diagram of a preferred embodiment of the present utility model;
[0018] Figure 2 This is a partial assembly diagram of a preferred embodiment of the present invention.
[0019] Explanation of reference numerals in the attached diagram:
[0020] 10. Cutting rack; 20. Movable seat
[0021] 30. First cutting drive mechanism; 40. Movable frame
[0022] 401, Positioning groove; 41, Support plate
[0023] 411, Positioning unit 50, Second cutting drive mechanism
[0024] 60. Clamping assembly; 61. Clamping head
[0025] 62. Clamping drive mechanism; 70. Cutting assembly
[0026] 71. Cutting head 711. Cutting section
[0027] 80. Waste box. Detailed Implementation
[0028] Please refer to Figures 1 to 2 As shown, it illustrates the specific structure of a preferred embodiment of the present invention, including a cutting frame 10, a movable seat 20, a first cutting drive mechanism 30, a movable frame 40, a second cutting drive mechanism 50, a clamping assembly 60, a cutting assembly 70, and a waste box 80.
[0029] The movable seat 20 is movably mounted on the cutting frame 10; the first cutting drive mechanism 30 is mounted on the cutting frame 10 and drives the movable seat 20 to move back and forth.
[0030] The movable frame 40 is movably mounted on the movable base 20 and moves back and forth with the movable base 20; the second cutting drive mechanism 50 is mounted on the movable base 20 and drives the movable frame 40 to move back and forth. Through the cooperation of the first cutting drive mechanism 30 and the second cutting drive mechanism, the movable frame can simultaneously complete the lateral and longitudinal movement processes.
[0031] The clamping assembly 60 is mounted on the movable frame 40 and moves back and forth beside the external sensor carrier plate with the movable frame 40. The clamping assembly 60 is used to clamp and fix the sensor. In this embodiment, the clamping assembly 60 includes clamping heads 61 and clamping drive mechanism 62. There are two clamping heads 61, which are closable on the movable frame 40. The clamping drive mechanism 62 is mounted on the movable frame 40 and drives the two clamping heads 61 to open and close. During cutting, the defective sensor is first clamped by the two clamping heads 61 to fix it and prevent tilting during subsequent cutting, which could damage the adjacent sensor and ensure the stability of the cutting process. The clamping heads 61 are plate-shaped and extend vertically, which effectively increases the contact area between the clamping heads 61 and the sensor, ensuring the stability of the clamping process.
[0032] The cutting assembly 70 is mounted on the movable frame 40 and located above the clamping assembly 60. The cutting assembly 70 is used to cut defective products. In this embodiment, the cutting assembly 70 includes two cutting heads 71 and a third cutting drive mechanism 72. Two cutting heads 71 are provided, and they are closably mounted on the movable frame 40. The third cutting drive mechanism 72 is mounted on the movable frame 40 and drives the two cutting heads 71 to open and close. The third cutting drive mechanism 72 is inclined, with its front output end positioned higher than its rear end, effectively reducing the lateral space occupied by the third cutting drive mechanism 72 and lowering the overall installation space. The two cutting heads 71 are located at the output end of the third drive mechanism 72, and each cutting head 71 includes a horizontally extending cutting portion 711, ensuring a flush cutting surface and better cutting effect.
[0033] The waste box 80 is mounted on the movable frame 40 and located directly below the clamping assembly 60. The waste box 80 is used to collect defective products cut off during the process. In this embodiment, the waste box 80 is detachably mounted on the movable frame 40. When the waste box 80 contains a certain amount of waste, it can be completely removed to empty the waste, facilitating the waste unloading process. A support plate 41 is mounted on the movable frame 40. Multiple positioning portions 411 are formed upwards on the surrounding side walls of the support plate 41. These positioning portions 411 and the support plate 41 form a positioning groove 401 with an upper opening. The positioning groove 401 engages with the lower end of the waste box 80, enabling the detachable installation of the waste box 80.
[0034] The key design features of this invention are: a clamping assembly mounted on a movable frame and moving back and forth beside an external sensor carrier plate, used to clamp and fix the sensor; a cutting assembly mounted on the movable frame and above the clamping assembly, used to cut defective products; the movable frame moves the clamping assembly and cutting assembly to the defective product location, clamps the defective product first, and then cuts it; a waste bin collects the cut defective products, resulting in a higher degree of automation and effectively reducing labor costs; the automated cutting efficiency is also higher.
[0035] The above description is merely a preferred embodiment of the present utility model and does not constitute any limitation on the technical scope of the present utility model. Therefore, any minor modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall still fall within the scope of the technical solution of the present utility model.
Claims
1. A sensor-based defective product cutting device, characterized in that: The cutting frame, the movable seat, the first cutting driving mechanism, the movable frame, the second cutting driving mechanism, the clamping assembly, the cutting assembly and the waste box are included. The movable seat is movably arranged on the cutting frame. The first cutting driving mechanism is arranged on the cutting frame and drives the movable seat to move back and forth. The movable frame is movably arranged on the movable seat and moves back and forth with the movable seat. The second cutting driving mechanism is arranged on the movable seat and drives the movable frame to move back and forth. The clamping assembly is arranged on the movable frame and moves back and forth with the movable frame beside the external sensor carrier plate. The clamping assembly is used for clamping the sensor. The cutting assembly is arranged on the movable frame above the clamping assembly. The cutting assembly is used for cutting the defective products. The waste box is arranged on the movable frame below the clamping assembly.
2. The sensor defective product cutting apparatus according to claim 1, characterized by: The clamping assembly includes the clamping head and the clamping driving mechanism. The clamping head is arranged in two. The two clamping heads are movably arranged on the movable frame. The clamping driving mechanism is arranged on the movable frame and drives the two clamping heads to open and close.
3. The sensor defective product cutting apparatus according to claim 2, characterized by: The clamping head is arranged in the form of a plate extending upward and downward.
4. The sensor defective product cutting apparatus according to claim 1, characterized by: The cutting assembly includes the cutting head and the third cutting driving mechanism. The cutting head is arranged in two. The two cutting heads are movably arranged on the movable frame. The third cutting driving mechanism is arranged on the movable frame and drives the two cutting heads to open and close.
5. The sensor defective product cutting apparatus according to claim 4, characterized by: The third cutting driving mechanism is arranged in an inclined manner. The front end output end of the third cutting driving mechanism is higher than the rear end of the third cutting driving mechanism.
6. The sensor defective product cutting apparatus according to claim 5, characterized by: The two cutting heads are arranged on the output end of the third driving mechanism. Each cutting head includes a cutting part extending in the horizontal direction.
7. The sensor defective product cutting apparatus according to claim 1, characterized by: The waste box is movably arranged on the movable frame.
8. The sensor defective product cutting apparatus according to claim 7, characterized by: A support plate is arranged on the movable frame. The four surrounding sidewalls of the support plate are upwardly formed with a plurality of positioning parts. The positioning parts and the support plate form a positioning groove with an open upper end. The positioning groove is matched with the lower end of the waste box.