Novel automatic waste discharge die cutting device
By using a combination of laser die-cutting mold and cylinder-driven discharge pusher in the die-cutting device, the problem of low efficiency in manual waste removal and collection in the existing technology is solved, the problem of automatic waste removal is realized, the processing efficiency is improved, and the efficient operation of the automatic waste removal die-cutting device is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-12
- Publication Date
- 2026-04-03
AI Technical Summary
Existing die-cutting dies have perforated annular blades, and the waste generated during die-cutting needs to be manually removed, which is inefficient.
The system combines a laser die-cutting mold with a cylinder-driven discharge pusher plate. Waste material is pushed out of the cutting blade hole and blown away from the cutting station through an air pipe, achieving automatic waste removal.
It improved die-cutting efficiency, reduced manual intervention, and increased production efficiency.
Smart Images

Figure CN224074546U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of die-cutting device technology, specifically a novel automatic waste discharge die-cutting device. Background Technology
[0002] Die-cutting machines, also known as die-cutting machines, cutting machines, or CNC punching machines, are mainly used for die-cutting, creasing, hot stamping, and laminating of various non-metallic materials, double-sided tape, electronic pads, etc. They utilize steel blades, metal molds, and steel wire, applying pressure through a printing plate to cut printed materials or cardboard into specific shapes. This is a common process in packaging printing. Die-cutting blades are assembled according to the product design requirements to form a die-cutting plate. Under pressure, the printed material or other rounded blanks are cut into the desired shape or with serrations. Currently, the commonly used die-cutting molds are solid. During use, the mold is fixed on the lower die table, the material is placed on top of the mold, the lower die table is fixed, and the upper die table moves up and down. Each pressing action completes one die-cutting operation. The die-cutting mold has perforated ring-shaped blades. Waste generated during die-cutting needs to be manually removed, resulting in low efficiency. Utility Model Content
[0003] The purpose of this invention is to provide a novel automatic waste removal die-cutting device to solve the problem mentioned in the background art, where the die-cutting die has a hole-shaped annular blade, and the waste generated during die-cutting needs to be manually removed, resulting in low efficiency.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a novel automatic waste removal die-cutting device, comprising a punching frame, a cutting assembly, and a waste removal assembly;
[0005] Wherein: a mounting base is installed at the bottom of the punching frame, and a mounting plate is fixedly installed on one side of the punching frame;
[0006] The cutting assembly includes a die-cutting wooden board installed at the bottom of the mounting base. The bottom of the die-cutting wooden board is provided with a support steel plate. A laser die-cutting mold is welded to the bottom of the support steel plate. Fixing bolts are threaded around the die-cutting wooden board. The die-cutting wooden board is fixedly connected to the support steel plate by the fixing bolts. A cutting hole is formed in the middle of the blade of the laser die-cutting mold.
[0007] The waste discharge assembly includes a cylinder fixedly installed inside the die-cutting wooden board. A discharge push plate is fixedly installed on the telescopic end of the cylinder, and the discharge push plate is movably inserted inside the cutting blade hole.
[0008] As a preferred embodiment of this utility model: a plurality of solenoid valve air outlet connectors are fixedly installed on the surface of the mounting plate, wherein two of the solenoid valve air outlet connectors are equipped with conveying pipes, the conveying pipes being connected to the cylinder, and the other two solenoid valve air outlet connectors are fixedly connected with blowing pipes, one end of the blowing pipe being installed on one side of the mounting base and tilted towards the bottom of the laser die.
[0009] As a preferred embodiment of this utility model: the mounting base has pipe clips fixedly connected to both ends on one side, and the surface of the pipe clips has a placement groove, and the air blowing pipe is engaged in the placement groove.
[0010] As a preferred embodiment of this utility model: the inner wall of the die-cutting wooden board is fixedly connected with several support columns, and the support steel plate is in contact with the support columns.
[0011] As a preferred embodiment of this utility model: the laser cutting mold is provided in two sets, and the two sets of laser cutting molds are symmetrically arranged at the bottom of the supporting steel plate.
[0012] As a preferred embodiment of this utility model, the discharge pusher plate is made of ABS plastic.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] (1) A cylinder is installed inside the die-cutting wooden board. A discharge push plate is fixedly installed at the telescopic end of the cylinder. The discharge push plate is inserted into the cutting hole formed in the middle of the laser die-cutting edge. When the laser die-cutting cuts the material, the cut waste material stays in the cutting hole. The cylinder is controlled to extend and push the discharge push plate to move inside the cutting hole. The extension of the discharge push plate pushes out the waste material that stays in the cutting hole. When the cutting component rises after each cut, the cylinder moves to push out the waste material. The waste material is discharged through the air pipe, replacing the manual waste discharge method.
[0015] (2) A die-cutting board is installed at the bottom of the mounting base. A supporting steel plate is provided at the bottom of the die-cutting board. The laser die-cutting is connected to the supporting steel plate by welding. The die-cutting board is connected to the supporting steel plate by fixing bolts to complete the fixed installation of the laser die-cutting. A cutting hole is formed in the middle of the blade of the laser die-cutting. When cutting, the laser die-cutting cuts the material into the processing shape. There are two sets of laser die-cutting. The two sets of laser die-cutting are symmetrically arranged at the bottom of the supporting steel plate, so that two products can be cut at one time during cutting, which improves the processing efficiency. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the cutting component structure of this utility model;
[0018] Figure 3 This is a schematic diagram of the pipeline fastener installation structure of this utility model.
[0019] In the diagram: 1. Punching frame; 2. Mounting base; 3. Mounting plate;
[0020] 4. Cutting components; 41. Die-cutting wooden board; 42. Supporting steel plate; 43. Laser die-cutting mold; 44. Fixing bolts; 45. Cutting blade holes;
[0021] 5. Waste discharge assembly; 51. Cylinder; 52. Discharge push plate; 6. Solenoid valve air outlet connector;
[0022] 7. Conveying pipe;
[0023] 8. Air blowing tube;
[0024] 9. Pipeline clamps;
[0025] 10. Place the card slot;
[0026] 11. Support column. Detailed Implementation
[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0028] Please see Figure 1 - Figure 3 A novel automatic waste removal die-cutting device includes: a punching frame 1, a cutting component 4, and a waste removal component 5; a mounting base 2 is installed at the bottom of the punching frame 1, and a mounting plate 3 is fixedly installed on one side of the punching frame 1.
[0029] Please see Figure 1 , Figure 2 The cutting component 4 includes a die-cutting wooden board 41 installed at the bottom of the mounting base 2. The bottom of the die-cutting wooden board 41 is provided with a supporting steel plate 42. A laser die-cutting mold 43 is welded to the bottom of the supporting steel plate 42. The die-cutting wooden board 41 is threaded with fixing bolts 44 around its perimeter. The die-cutting wooden board 41 is fixedly connected to the supporting steel plate 42 by the fixing bolts 44. A cutting hole 45 is formed in the middle of the cutting edge of the laser die-cutting mold 43. There are two sets of laser die-cutting molds 43, which are symmetrically arranged at the bottom of the supporting steel plate 42.
[0030] In practical use: A die-cutting wooden board 41 is installed at the bottom of the mounting base 2. A supporting steel plate 42 is provided at the bottom of the die-cutting wooden board 41. The laser die-cutting mold 43 is connected to the supporting steel plate 42 by welding. The die-cutting wooden board 41 is connected to the supporting steel plate 42 by fixing bolts 44, so as to complete the fixed installation of the laser die-cutting mold 43. A cutting hole 45 is formed in the middle of the blade of the laser die-cutting mold 43. When cutting, the laser die-cutting mold 43 cuts the material into the processing shape. There are two sets of laser die-cutting molds 43. The two sets of laser die-cutting molds 43 are symmetrically arranged at the bottom of the supporting steel plate 42, so that two products can be cut at the same time, improving processing efficiency.
[0031] Please see Figure 2 The waste discharge component 5 includes a cylinder 51 fixedly installed inside the die-cutting wooden board 41. A discharge push plate 52 is fixedly installed on the telescopic end of the cylinder 51. The discharge push plate 52 is movably inserted inside the cutting knife hole 45.
[0032] In practical use: A cylinder 51 is installed inside the die-cutting wooden board 41. A discharge push plate 52 is fixedly installed at the telescopic end of the cylinder 51. The discharge push plate 52 is inserted into the cutting hole 45 formed in the middle of the cutting edge of the laser die 43. After the laser die 43 cuts the material, the cut waste material stays in the cutting hole 45. The cylinder 51 is controlled to extend and push the discharge push plate 52 to move inside the cutting hole 45. The extension of the discharge push plate 52 pushes out the waste material that stays inside the cutting hole 45. When the cutting component 4 rises after each cut, the cylinder 51 is activated to push out the waste material.
[0033] Please see Figure 1 , Figure 3 Several solenoid valve air outlet connectors 6 are fixedly installed on the surface of the mounting plate 3. Two of the solenoid valve air outlet connectors 6 are equipped with conveying pipes 7, which are connected to the cylinder 51. The other two solenoid valve air outlet connectors 6 are fixedly connected with air blowing pipes 8. One end of the air blowing pipe 8 is installed on one side of the mounting base 2 and tilted towards the bottom of the laser die 43. Both ends of one side of the mounting base 2 are fixedly connected with pipe clips 9. The surface of the pipe clips 9 is provided with placement slots 10, and the air blowing pipe 8 is engaged in the placement slots 10.
[0034] In practical use: Several solenoid valve air outlet connectors 6 are fixedly installed on the surface of the mounting plate 3. Two of the solenoid valve air outlet connectors 6 are equipped with conveying pipes 7, which are connected to the cylinder 51 to facilitate the extension of the cylinder 51 to push the waste material out of the die. The other two solenoid valve air outlet connectors 6 are equipped with air blowing pipes 8. One end of the air blowing pipe 8 is installed in the pipe buckle 9 on one side of the mounting base 2. The air blowing pipe 8 is fixed by the placement slot 10 opened on the surface of the pipe buckle 9. The air blowing pipe 8 is tilted towards the bottom of the laser die 43, so that when the cutting component 4 rises, it blows the pushed-out waste material away from the cutting station to complete the waste discharge operation.
[0035] Please see Figure 2 The inner wall of the die-cutting wooden board 41 is fixedly connected with several support columns 11, and the support steel plate 42 is in contact with the support columns 11.
[0036] In practical use: Several support columns 11 are fixedly connected to the inner wall of the die-cutting wooden board 41. When the support steel plate 42 is connected to the die-cutting wooden board 41, the support columns 11 play the role of resisting the support steel plate 42, which facilitates installation and fixation.
[0037] Please see Figure 2 The discharge pusher plate 52 is made of ABS plastic.
[0038] In practical use: The discharge pusher plate 52 is made of ABS plastic, which gives it good impact resistance and wear resistance, and can meet the usage requirements.
[0039] A cylinder 51 is installed inside the die-cutting wooden board 41. A discharge push plate 52 is fixedly installed at the telescopic end of the cylinder 51. The discharge push plate 52 is inserted into the cutting hole 45 formed in the middle of the cutting edge of the laser die 43. After the laser die 43 cuts the material, the cut waste material stays in the cutting hole 45. The cylinder 51 is controlled to extend and push the discharge push plate 52 to move inside the cutting hole 45. The extension of the discharge push plate 52 pushes out the waste material that is staying inside the cutting hole 45. When the cutting component 4 rises after each cut, the cylinder 51 is activated to push out the waste material. The waste material is blown away through the air pipe 8, which replaces the manual waste removal method and improves processing efficiency.
[0040] The contents not described in detail in this description are existing technologies known to those skilled in the art. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A novel automatic waste removal die cutting apparatus characterized in that, Include: The die cutting frame (1), the bottom of the die cutting frame (1) is provided with a mounting seat (2), and one side of the die cutting frame (1) is fixedly provided with a mounting plate (3); The cutting assembly (4) includes a cutter wood board (41) mounted at the bottom of the mounting seat (2), the bottom of the cutter wood board (41) is provided with a supporting steel plate (42), the bottom of the supporting steel plate (42) is welded with a laser cutter (43), the periphery of the cutter wood board (41) is threadedly connected with a fixing bolt (44), the cutter wood board (41) is fixedly connected with the supporting steel plate (42) through the fixing bolt (44), and the middle of the cutting edge of the laser cutter (43) is formed with a cutting knife hole (45); The exhaust assembly (5) includes a gas cylinder (51) fixedly installed in the cutter wood board (41), the telescopic end of the gas cylinder (51) is fixedly provided with a discharge push plate (52), and the discharge push plate (52) is movably inserted into the cutting knife hole (45).
2. A novel automatic waste removal die cutting device as claimed in claim 1, wherein: The surface of the mounting plate (3) is fixedly provided with a plurality of electromagnetic valve gas outlets (6), two of which are provided with a conveying pipe (7), and the other two are fixedly connected with a blowing pipe (8), one end of the blowing pipe (8) is installed on one side of the mounting seat (2) and inclined towards the bottom of the laser cutter (43).
3. A novel automatic waste removal die cutting device as claimed in claim 2, wherein: The mounting seat (2) is fixedly connected with a pipeline buckle (9) at both ends, and the pipeline buckle (9) is provided with a placing clamping groove (10) on the surface.
4. A novel automatic waste removal die cutting device as claimed in claim 1, wherein: The inner wall of the cutter wood board (41) is fixedly connected with a plurality of supporting columns (11), and the supporting steel plate (42) is in contact with the supporting columns (11).
5. A novel automatic waste evacuation die cutting device as claimed in claim 1, wherein: The laser cutter (43) is provided with two groups, and the two groups of laser cutters (43) are symmetrically arranged at the bottom of the supporting steel plate (42).
6. A novel automatic waste evacuation die cutting device as claimed in claim 1, wherein: The discharge push plate (52) is made of ABS plastic.