Intelligent batching device for cable production

Abstract

The utility model discloses an intelligent batching device for cable production, which comprises a support frame, a batching tank, a mounting frame I, a mixing assembly and a batching assembly, and is characterized in that the batching assembly is arranged, and a driving motor, a rotator I, a driving gear and a belt pulley group are used for enabling the rotator I, a rotator II and an adjusting gear to synchronously rotate; by adjusting gears, three groups of rotating cylinders and dredging plates perform anti-blocking rotary dredging on the materials through rotating shafts, and meanwhile, transverse guide rods on the outer sides of the dredging plates are matched with the dredging plates to perform material anti-bridging treatment on a discharging opening in the inner side of the batching box; and therefore, the mixing effect of the material control preparation cannot be influenced by bridging and blocking of the material while the material is prevented from being discharged in a quantity-controlled manner.

Description

Technical Field

[0001] This utility model relates to the field of cable production technology, specifically to an intelligent batching device for cable production. Background Technology

[0002] Cables are wires made of one or more insulated conductors and an outer insulating protective layer, which transmit electricity or information from one place to another. Traditional mixing tanks are mostly one-piece straight sections with limited maximum capacity. When large quantities of PVC cable material need to be produced, it is necessary to change to a larger capacity mixing tank. This back-and-forth replacement is time-consuming and reduces work efficiency. In addition, plasticizers have a certain degree of adhesion. During mixing, they are easy to adhere to the tank wall, which will cause errors in the accuracy of plasticizer application, adversely affect subsequent production, and reduce product quality.

[0003] For example, CN201921693497.4 discloses "A plasticizer weighing and batching device for PVC cable material production". The device uses a combination of side plate, cover plate, tapered guide pipe, inner liner, sealing scraper, branch block, spiral rod, connecting plate, material container, drain pipe, horizontal shaft, first conical tooth, second conical tooth and throttle to make the plasticizer more thoroughly discharged while reducing the adverse effects of errors.

[0004] However, during the material preparation process of cables, when a large amount of raw materials are quantitatively prepared by the material preparation device, the large amount of raw materials required for cable preparation can lead to excessive material accumulation and bridging. When bridging occurs at the bottom, the material above cannot be conveyed downwards, which indirectly affects the subsequent material preparation process. This requires manual clearing, which is a waste of the workers' time and energy. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides an intelligent batching device for cable production, which solves the aforementioned problems.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: an intelligent batching device for cable production, comprising a support frame, a batching tank, a mounting frame one, a mixing component, and a batching assembly. The support frame is respectively installed at the middle of the front and rear ends of the batching tank. The mounting frame one is installed at the middle of the left end of the batching tank. The inner left side of the mounting frame one is fixed to the left end of the mixing assembly, and the mixing assembly is horizontally arranged inside the middle of the batching tank. The batching assembly is installed at the middle of the top of the batching tank, and the bottom of the batching assembly is connected to the middle of the top of the batching tank. The batching assembly includes a batching box, a mounting frame two, a drive motor, a rotator one, a drive gear, an anti-blocking component, a pulley set, a support plate, and a rotator two. A mounting bracket two is installed on the lower left side of the first device. A drive motor is installed in the middle of the left end of the second mounting bracket. The output end of the drive motor is connected to the left end of the first device via a coupling. The drive gear meshes with the left end of the anti-blocking component and rotates. The right side of the first device is fixedly connected to the middle of the front inner pulley of the pulley assembly. The right end of the first device is rotatably engaged with the upper left side of the support plate. The right end of the second device is fixedly connected to the middle of the rear inner pulley of the pulley assembly. The middle parts of the first device, the anti-blocking component, and the second device are rotatably engaged with the inner middle of the mixing box. The mixing box and the support plate are respectively installed at the middle of the top of the mixing tank, and the bottom of the mixing box is connected to the middle of the top of the mixing tank.

[0009] Preferably, the anti-clogging component includes an adjusting gear, a rotating shaft, a rotating cylinder, and a unblocking plate. The inner side of the middle part of the adjusting gear is fixed to the left end of the rotating shaft. The rotating cylinder is installed on the outer left side of the rotating shaft, and the unblocking plate is installed on the outer side of the rotating cylinder. The adjusting gear meshes with the driving gear and rotates. The rotating shaft rotates with the inner side of the middle part of the mixing box.

[0010] Preferably, the inner side of the mixing box is provided with three sets of feeding troughs, and the first rotating device, the anti-blocking component and the second rotating device are respectively provided with corresponding anti-blocking treatment for the three sets of feeding troughs.

[0011] Preferably, the first and second rotary actuators are synchronously rotated via a pulley system, which facilitates the adjustment of the first and second rotary actuators rotating at the same frequency.

[0012] Preferably, the adjusting gear of the anti-blocking component meshes with the driving gear, causing the adjusting gear to rotate synchronously with the driving gear along with the rotating shaft. This facilitates the anti-blocking component to maintain synchronous rotation with the first and second rotating units, and helps to improve the unblocking effect when bridging occurs during material feeding.

[0013] Preferably, the three sets of rotating cylinders are installed at the left, middle and right sides of the rotating shaft, respectively, and are respectively set to correspond to the three sets of feeding troughs inside the mixing box, so that the three sets of feeding troughs inside the mixing box can be simultaneously cleared and prevented from blocking.

[0014] Preferably, three sets of unblocking plates are distributed on the outer surface of the three sets of rotating cylinders, and four horizontal guide rods are respectively provided on the outward side of the unblocking plates on the left and right ends of the rotating cylinders. The horizontal guide rods work in conjunction with the unblocking plates to improve the effect of preventing material blockage at the material discharge port inside the batching box.

[0015] (III) Beneficial Effects

[0016] This utility model provides an intelligent batching device for cable production. It has the following advantages: By setting up a batching assembly, a drive motor, a first rotating unit, a drive gear, and a pulley set enable the first rotating unit, a second rotating unit, and an adjusting gear to rotate synchronously. The adjusting gear, through a rotating shaft, causes three sets of rotating cylinders and a dredging plate to perform an anti-clogging rotational dredging process on the material. Simultaneously, the horizontal guide rod on the outer side of the dredging plate, in conjunction with the dredging plate, prevents material bridging at the inner discharge port of the batching box. This avoids material bridging during controlled feeding without affecting the mixing effect of the controlled material batching. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a frontal planar structural diagram of the present invention;

[0019] Figure 3 This is a front view schematic diagram of the mixing component of this utility model;

[0020] Figure 4 This is a schematic diagram of the left-side plan view of the mixing component of this utility model;

[0021] Figure 5 This is a schematic diagram of the right-side plan view of the mixing component of this utility model;

[0022] Figure 6 This is a frontal planar structural diagram of the anti-blocking component of this utility model.

[0023] In the diagram: Support frame-1, mixing tank-2, mounting frame one-3, mixing assembly-4, mixing assembly-5, mixing box-51, mounting frame two-52, drive motor-53, rotator one-54, drive gear-55, anti-clogging assembly-56, pulley set-57, support plate-58, rotator two-59, adjusting gear-561, rotating shaft-562, rotating cylinder-563, unblocking plate-564. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1 and 2 This utility model provides a technical solution for an intelligent batching device for cable production: an intelligent batching device for cable production includes a support frame 1, a batching tank 2, a mounting frame 3, a mixing component 4, and a batching component 5. The support frame 1 is installed at the middle of the front and rear ends of the batching tank 2. The mounting frame 3 is installed at the middle of the left end of the batching tank 2. The left side of the interior of the mounting frame 3 is fixed to the left end of the mixing component 4, and the mixing component 4 is horizontally arranged on the inner side of the middle of the batching tank 2. The batching component 5 is installed at the middle of the top of the batching tank 2, and the bottom of the batching component 5 is connected to the middle of the top of the batching tank 2.

[0026] Please see Figure 3 , 4 5. This utility model provides a technical solution for an intelligent batching device for cable production: An intelligent batching device for cable production, the batching component 5 includes a batching box 51, a second mounting frame 52, a drive motor 53, a first rotator 54, a drive gear 55, an anti-blocking component 56, a pulley group 57, a support plate 58, and a second rotator 59. The second mounting frame 52 is installed on the lower left side of the batching box 51. The drive motor 53 is installed in the middle of the left end of the second mounting frame 52. The output end of the drive motor 53 is connected to the left end of the first rotator 54 by a coupling. The drive gear 55 meshes with the left end of the anti-blocking component 56 and rotates. The right side of the first rotator 54 is fixedly connected to the middle of the front inner pulley of the pulley group 57. The right end of the first rotator 54 rotates with the upper left side of the support plate 58. In conjunction with this, the right end of the second rotating device 59 is fixedly connected to the middle of the inner rear pulley of the pulley assembly 57. The middle parts of the first rotating device 54, the anti-blocking component 56, and the second rotating device 59 are respectively rotatably connected to the inner middle of the mixing box 51. The mixing box 51 and the support plate 58 are respectively installed at the middle of the top of the mixing tank 2, and the bottom of the mixing box 51 is connected to the middle of the top of the mixing tank 2. Three sets of feeding troughs are distributed on the inner side of the mixing box 51. The first rotating device 54, the anti-blocking component 56, and the second rotating device 59 are respectively set to correspond to the bottom of the three sets of feeding troughs, so as to provide corresponding anti-blocking treatment for the three sets of feeding troughs. The first rotating device 54 and the second rotating device 59 are synchronously rotated and adjusted through the pulley assembly 57, so as to keep the first rotating device 54 and the second rotating device 59 rotating at the same frequency.

[0027] Please see Figure 6 This utility model provides a technical solution for an intelligent batching device for cable production: An intelligent batching device for cable production includes an anti-clogging component 56 comprising an adjusting gear 561, a rotating shaft 562, a rotating cylinder 563, and a unblocking plate 564. The inner side of the middle portion of the adjusting gear 561 is fixed to the left end of the rotating shaft 562. The rotating cylinder 563 is installed on the outer left side of the rotating shaft 562, and the unblocking plate 564 is installed on the outer side of the rotating cylinder 563. The adjusting gear 561 meshes with a driving gear 55 and rotates. The rotating shaft 562 rotates with the inner side of the batching box 51. The adjusting gear 561 of the anti-clogging component 56 meshes with the driving gear 55, causing the adjusting gear 561 to synchronously rotate and adjust the rotating shaft 562 along with the driving gear 55, thus facilitating the anti-clogging component... 56 works in sync with rotor 1 54 and rotor 2 59 to maintain synchronous rotation and assist in clearing bridging issues that occur during material feeding. Rotating cylinder 563, three sets of rotating cylinders 563 are respectively installed at the left, middle and right sides of rotating shaft 562, and are respectively set to correspond to the three sets of feeding troughs inside the batching box 51, so that the three sets of feeding troughs inside the batching box 51 can be synchronously cleared to prevent blockage. Three sets of clearing plates 564 are distributed on the outer surface of the three sets of rotating cylinders 563, and four horizontal guide rods are respectively set on the outward side of the clearing plates 564 on the outer surface of the left and right ends of the rotating cylinders 563. The horizontal guide rods work in conjunction with the clearing plates 564 to improve the anti-blockage effect of the material at the feeding port inside the batching box 51.

[0028] In use, the drive motor 53 first drives the first rotating device 54 to rotate, and the left and right sides of the first rotating device 54 drive the drive gear 55 and the front inner pulley of the pulley group 57 to rotate synchronously. Then, the drive gear 55 and the front inner pulley of the pulley group 57 transmit the power to the rear inner pulley to make the second rotating device 59 rotate. At the same time, the adjusting gear 561 meshes with the drive gear 55 and drives the rotating shaft 562 to rotate together, thereby achieving the effect of synchronous rotation and adjustment of the first rotating device 54, the second rotating device 59 and the rotating shaft 562.

[0029] Subsequently, the adjusting gear 561 drives the rotating shaft 562 to cause the three sets of rotating cylinders 563 and the unblocking plate 564 to perform an anti-clogging rotating unblocking process on the material. At the same time, the horizontal guide rod on the outside of the unblocking plate 564 works with the unblocking plate 564 to remove the bridge bottom of the material at the bottom of the inner discharge port of the mixing box 51 by rotating it. The unblocked material is then subjected to a second rotation by the rotating device 1 54 and the rotating device 2 59, thereby avoiding the indirect impact on the mixing effect of the material control and feeding when the material is bridging at the bottom.

[0030] The control method of this utility model is to control the device by manually starting and stopping the switch. The wiring diagram of the power element and the supply of power are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail.

[0031] The control method of this utility model is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An intelligent batching device for cable production, comprising a support frame (1), a batching tank (2), a mounting frame I (3) and a mixing assembly (4), the support frame (1) is respectively installed at the middle of the front and rear ends of the batching tank (2), the mounting frame I (3) is installed at the middle of the left end of the batching tank (2), the left side of the inside of the mounting frame I (3) is fixed with the left end of the mixing assembly (4), and the mixing assembly (4) is horizontally arranged at the inside of the middle of the batching tank (2). characterized in that It also comprises a batching assembly (5), which is installed at the middle of the top end of the batching tank (2), and the bottom of the batching assembly (5) is connected with the middle of the top end of the batching tank (2), the batching assembly (5) comprises a batching box (51), a mounting frame II (52), a driving motor (53), a rotator I (54), a driving gear (55), an anti-blocking assembly (56), a belt pulley set (57), a support plate (58) and a rotator II (59), the mounting frame II (52) is installed at the lower left end of the batching box (51), the driving motor (53) is installed at the middle of the left end of the mounting frame II (52), the output end of the driving motor (53) is transmissionally connected with the left end of the rotator I (54) through a shaft coupling, the driving gear (55) is rotatably engaged with the left end of the anti-blocking assembly (56), the right side of the rotator I (54) is fixedly connected with the middle of the front inner belt pulley of the belt pulley set (57), the right end of the rotator I (54) is rotationally matched with the left upper side of the support plate (58), the right end of the rotator II (59) is fixedly connected with the middle of the rear inner belt pulley of the belt pulley set (57), the middle of the rotator I (54), the anti-blocking assembly (56) and the rotator II (59) are respectively rotationally matched with the inside of the middle of the batching box (51), and the batching box (51) and the support plate (58) are respectively installed at the middle of the top end of the batching tank (2), and the bottom of the batching box (51) is connected with the middle of the top end of the batching tank (2).

2. The intelligent batching device for cable production according to claim 1, characterized in that: The anti-blocking assembly (56) comprises an adjusting gear (561), a rotating shaft (562), a rotating cylinder (563) and a dredging plate (564), the middle inside of the adjusting gear (561) is fixed with the left end of the rotating shaft (562), the left side of the outside of the rotating shaft (562) is installed with the rotating cylinder (563), the outside of the rotating cylinder (563) is installed with the dredging plate (564), and the adjusting gear (561) is rotatably engaged with the driving gear (55), and the rotating shaft (562) is rotationally matched with the inside of the middle of the batching box (51).

3. The intelligent batching device for cable production of claim 1, wherein: Three groups of discharging grooves are arranged at the inside of the batching box (51), the rotator I (54), the anti-blocking assembly (56) and the rotator II (59) are respectively arranged corresponding to the bottoms of the three groups of discharging grooves.

4. The intelligent batching device for cable production of claim 1, wherein: The rotator I (54) and the rotator II (59) are synchronously circularly adjusted through the belt pulley set (57).

5. The intelligent batching device for cable production of claim 2, wherein: The adjusting gear (561) of the anti-blocking assembly (56) is adjusted by engaging with the driving gear (55) and making the adjusting gear (561) rotate synchronously with the driving gear (55) along with the rotating shaft (562).

6. The intelligent batching device for cable production of claim 2, wherein: The rotating cylinder (563) is arranged on the left, middle and right sides of the rotating shaft (562) respectively and corresponds to the three groups of discharge grooves on the inner side of the batching box (51).

7. The intelligent batching device for cable production of claim 2, wherein: The outer surfaces of the three groups of rotating cylinders (563) are provided with three groups of dredging plates (564), and the outer surfaces of the left and right ends of the rotating cylinder (563) are respectively provided with four horizontal guide rods.

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