Plastic raw material processing and plasticizing device

By combining a auger, a wind wall emitter, and a heating tube in the plastic raw material processing and plasticizing device, the problem of multiple processes required for cleaning and drying plastic masterbatch has been solved, achieving rapid drying and preheating of materials, improving production efficiency and reducing costs.

CN224074743UActive Publication Date: 2026-04-03TAIZHOU HAOPU PLASTIC CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-27
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Plastic masterbatch needs to be cleaned to remove dust and moisture before use. Existing technology requires two machines to perform two processes, which makes the operation cumbersome and inefficient.

Method used

A plastic raw material processing and plasticizing device was designed. It utilizes an inclined auger and a wind wall emitter in the material cylinder, combined with a heating tube, to achieve material drying and preheating. Moisture is trapped by the filter holes of the spiral blades and accumulated in the water collection hopper, achieving the drying effect. At the same time, the heating auger dries and preheats the material.

Benefits of technology

It enables rapid drying and preheating of materials, simplifies the operation process, reduces production costs, and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a plastic raw material processing and plasticizing device, and belongs to the technical field of plastic processing. The plastic raw material processing and plasticizing device comprises a support frame, a charging barrel and a plasticizing box, an auger is installed in the charging barrel, a heating pipe is arranged in the auger, filtering holes are formed in the surface of a spiral blade of the auger, a water collecting hopper is installed at the bottom of the lower end of the charging barrel, and a ventilation wall emitter is installed at the upper end of the water collecting hopper; the charging barrel is provided with a driver for driving the auger to rotate; and the upper port of the plasticizing box is communicated with the inner wall of the charging barrel. The auger is heated, so that a spiral blade of the auger is at a relatively high temperature, the spiral blade also plays a role in drying the materials in the process of pushing the materials and also plays a role in preheating the materials, and the materials finally pushed to the plasticizing box are in a dry state and have a certain temperature state, so that plasticizing treatment is facilitated; the production cost is reduced and the treatment efficiency is improved.
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Description

Technical Field

[0001] This application relates to the field of plastics processing, and more specifically, to a plasticizing apparatus for processing plastic raw materials. Background Technology

[0002] Currently, plastic masterbatch is a concentrated form made by loading plastic additives into resin in an excessive amount. When manufacturing plastic products, it is not necessary to add the plastic additives. Only this masterbatch with an excessive amount needs to be added in proportion. Therefore, plastic masterbatch is a new type of special material for processing polymer materials.

[0003] The surface of plastic masterbatch that has been stored for a long time is covered with dust and must be cleaned before use. After cleaning, the surface of the material is still wet and needs to be dried. Therefore, two machines are needed to perform two processes, which is time-consuming, labor-intensive and inefficient. Utility Model Content

[0004] To overcome the above shortcomings, this application provides a plastic raw material processing and plasticizing device, which aims to improve the problem that the drying and plasticizing of plastic masterbatch requires two processes and is cumbersome to operate.

[0005] This application provides a plasticizing device for processing plastic raw materials, including a support frame, a material cylinder, and a plasticizing box;

[0006] The material cylinder is installed on the upper end of the support frame. The material cylinder is inclined and contains a auger with a built-in heating tube. The surface of the auger's spiral blades has filter holes. A water collection hopper is installed at the bottom of the lower end of the material cylinder, and an air wall emitter is installed at the upper end of the water collection hopper. The air wall emitter forms an air wall in the cross section inside the material cylinder to trap moisture on the surface of the material. The material cylinder is equipped with a driver to drive the auger to rotate.

[0007] The plasticizing box is located on the lower surface of the upper end of the material cylinder. The upper port of the plasticizing box is connected to the inner wall of the material cylinder. The plasticizing box is equipped with a heating wire, and the lower end of the plasticizing box is connected to a discharge port.

[0008] In a preferred embodiment of this utility model, the support frame includes a column and a hinge seat. The upper end of the column is hinged to the hinge seat. The hinge seat is fixed to the surface of the material cylinder. An annular limiting groove is formed on the surface of the hinge seat. A limiting bolt is threaded to the upper end of the column. The limiting bolt is engaged in the annular limiting groove. A base is fixed to the lower end of the column. An installation hole is formed on the surface of the base.

[0009] In a preferred embodiment of this utility model, the air wall emitter is connected to an air outlet pipe and an air exhaust pipe. The lower ends of the air outlet pipe and the air exhaust pipe are connected to the inside of the material cylinder. The air outlet pipe and the air exhaust pipe are arranged on both sides of the cross-section of the material cylinder.

[0010] In a preferred embodiment of this utility model, the air wall emitter is fixed to the surface of the material cylinder, and the air wall emitter is disposed between the water collection hopper and the plasticizing tank.

[0011] In a preferred embodiment of this utility model, the auger includes a hollow shaft and spiral blades. The spiral blades are fixed on the surface of the hollow shaft, and a heating tube is disposed inside the hollow shaft. One end of the heating tube is connected to the hollow shaft via an electric slip ring, and the gap between the outer wall of the hollow shaft and the inside of the barrel is no more than 5 cm.

[0012] In a preferred embodiment of this utility model, the driver is a geared motor, which is fixed to the upper end of the material cylinder. The drive shaft of the driver is connected to the upper end of the auger, and the lower end of the material cylinder is connected to a feed hopper.

[0013] In a preferred embodiment of this utility model, a gear is coaxially fixed to the drive shaft of the reduction motor, a gear plate is rotatably mounted on the upper end of the material cylinder, the gear plate is coaxially fixedly connected to the upper end of the auger, and the gear meshes with the gear plate.

[0014] In a preferred embodiment of this utility model, an observation window is embedded in the side wall of the material cylinder, and a drain pipe is connected to the lower end of the water collection hopper.

[0015] Beneficial Effects: This application provides a plasticizing device for processing plastic raw materials. A rotating auger pushes the material at the bottom of the cylinder to the plasticizing tank at the top. When the material passes through the airflow barrier formed by the air wall emitter, the surface moisture is trapped. The trapped water flows downward on the inclined inner wall of the cylinder. The filter holes facilitate the water flow, and the water eventually accumulates in the water collection hopper, achieving a drying effect. At the same time, a heating tube is built into the auger. By heating the auger, the spiral blades of the auger are kept at a high temperature, so that the spiral blades also dry the material while pushing it. It also has a preheating effect on the material, so that the material finally pushed to the plasticizing tank is dry and has a certain temperature, which is convenient for plasticizing treatment, reduces production costs, and improves processing efficiency. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this application, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0017] Figure 1This is a three-dimensional structural diagram of the plastic raw material processing and plasticizing device provided in the embodiments of this application;

[0018] Figure 2 A side view structural diagram provided for an embodiment of this application;

[0019] Figure 3 A schematic diagram of the three-dimensional structure of the support frame provided in the embodiments of this application;

[0020] Figure 4 A schematic diagram of the three-dimensional structure of the feeding auger provided for the embodiments of this application.

[0021] In the diagram: 100, support frame; 110, column; 111, limiting bolt; 113, base; 130, hinge seat; 131, annular limiting groove; 300, material cylinder; 301, observation window; 303, gear plate; 310, auger; 311, filter hole; 330, water collection hopper; 331, drain pipe; 350, wind wall emitter; 351, air outlet pipe; 353, exhaust pipe; 370, feed hopper; 390, driver; 391, gear; 500, plasticizing box; 510, discharge port. Detailed Implementation

[0022] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0023] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0024] The technical solutions in the embodiments of this application will now be described with reference to the accompanying drawings.

[0025] Please see Figures 1-4This utility model provides a plastic raw material processing and plasticizing device, including a support frame 100, a material cylinder 300 and a plasticizing box 500;

[0026] The material cylinder 300 is installed on the upper end of the support frame 100. The material cylinder 300 is inclined. A auger 310 is installed inside the material cylinder 300. The auger 310 has a built-in heating tube. The surface of the spiral blades of the auger 310 has filter holes 311. A water collecting hopper 330 is installed at the bottom of the lower end of the material cylinder 300. A wind wall emitter 350 is installed at the upper end of the water collecting hopper 330. The wind wall emitter 350 forms a wind wall in the cross section inside the material cylinder 300 to trap moisture on the surface of the material. The material cylinder 300 is equipped with a driver 390 for driving the auger 310 to rotate.

[0027] The plasticizing box 500 is disposed on the lower surface of the upper end of the material cylinder 300. The upper port of the plasticizing box 500 is connected to the inner wall of the material cylinder 300. The plasticizing box 500 is equipped with a heating wire. The lower end of the plasticizing box 500 is connected to a discharge port 510.

[0028] Please see Figures 1-3 In a specific embodiment of this utility model, the support frame 100 includes a column 110 and a hinge seat 130. The upper end of the column 110 is hinged to the hinge seat 130. The hinge seat 130 is fixed to the surface of the material cylinder 300. An annular limiting groove 131 is provided on the surface of the hinge seat 130. A limiting bolt 111 is threaded to the upper end of the column 110. The limiting bolt 111 is engaged in the annular limiting groove 131. A base 113 is fixed to the lower end of the column 110. An installation hole is provided on the surface of the base 113.

[0029] In a specific embodiment of this utility model, the air wall emitter 350 is connected to an air outlet pipe 351 and an air extraction pipe 353. The lower ends of the air outlet pipe 351 and the air extraction pipe 353 are connected to the interior of the material cylinder 300. The air outlet pipe 351 and the air extraction pipe 353 are arranged on both sides of the cross-section of the material cylinder 300.

[0030] In a specific embodiment of this utility model, the wind wall emitter 350 is fixed on the surface of the material cylinder 300, and the wind wall emitter 350 is disposed between the water collection hopper 330 and the plasticizing box 500.

[0031] In a specific embodiment of this utility model, the auger 310 includes a hollow shaft and a spiral blade. The spiral blade is fixed on the surface of the hollow shaft, and a heating tube is disposed inside the hollow shaft. One end of the heating tube is connected to the hollow shaft through an electric slip ring, and the gap between the outer wall of the hollow shaft and the inner wall of the material cylinder 300 is no more than 5 cm.

[0032] In a specific embodiment of this utility model, the driver 390 is a geared motor, which is fixed to the upper end of the material cylinder 300. The drive shaft of the driver 390 is connected to the upper end of the auger 310. The lower end of the material cylinder 300 is connected to the feed hopper 370.

[0033] Please see Figures 1-2 In a specific embodiment of this utility model, a gear 391 is coaxially fixed to the drive shaft of the reduction motor, and a gear disk 303 is rotatably mounted on the upper end of the material cylinder 300. The gear disk 303 is coaxially fixedly connected to the upper end of the auger 310, and the gear 391 meshes with the gear disk 303.

[0034] In a specific embodiment of this utility model, an observation window 301 is embedded in the side wall of the material cylinder 300, and a drain pipe 331 is connected to the lower end of the water collection hopper 330.

[0035] The working principle of this plastic raw material processing and plasticizing device is as follows: During operation, the rotating auger 310 pushes the material at the bottom of the barrel 300 into the plasticizing tank 500 at the top. When the material passes through the airflow barrier formed by the air wall emitter 350, the surface moisture is trapped. The trapped water flows downward on the inclined inner wall of the barrel 300. The water flow is facilitated by the filter holes 311 and finally accumulates in the water collection hopper 330, achieving the effect of air drying. At the same time, the auger 310 has a built-in heating tube. By heating the auger 310, the spiral blades of the auger 310 are kept at a high temperature. This allows the spiral blades to dry the material while pushing it, and also preheats the material. This ensures that the material finally pushed into the plasticizing tank 500 is dry and at a certain temperature, which is convenient for plasticizing, reduces production costs, and improves processing efficiency.

[0036] It should be noted that the specific model and specifications of the wind wall transmitter 350 and the geared motor need to be selected and determined according to the actual specifications of the device. The specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.

[0037] The power supply and operating principle of the wind wall transmitter 350 and the geared motor are clear to those skilled in the art and will not be described in detail here.

[0038] The above description is merely an embodiment of this application and is not intended to limit the scope of protection of this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the scope of protection of this application. It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

Claims

1. A plastic raw material processing and plasticizing device, characterized in that, The utility model provides a kind of material drying device, including Support frame (100); Material cylinder (300), the material cylinder (300) is installed on the upper end of the support frame (100), the material cylinder (300) is arranged obliquely, the material cylinder (300) is installed with Jiaolong (310) inside, the Jiaolong (310) is built-in heating pipe, the surface of the helical blade of the Jiaolong (310) is provided with filter hole (311), the lower end of the material cylinder (300) is installed with water collecting basin (330) on bottom, the water collecting basin (330) is installed with wind wall transmitter (350) on upper end, the wind wall transmitter (350) forms wind wall in the inside section of the material cylinder (300), for trapping material surface moisture;The material cylinder (300) is installed with driver (390) for driving the rotation of the Jiaolong (310); Plasticizing box (500), the plasticizing box (500) is arranged on the lower surface of the upper end of the material cylinder (300), the upper end port of the plasticizing box (500) is communicated with the inner wall of the material cylinder (300), the plasticizing box (500) is built-in with heating wire, the lower end of the plasticizing box (500) is butt jointed with discharge port (510).

2. The plastic raw material processing plasticizing device according to claim 1, characterized in that, The wind wall transmitter (350) is connected with air outlet pipe (351) and air suction pipe (353), the lower end of the air outlet pipe (351) and the air suction pipe (353) is communicated with the inside of the material cylinder (300), the air outlet pipe (351) and the air suction pipe (353) are arranged on the two sides of the section of the material cylinder (300).

3. The plastic raw material processing plasticizing device according to claim 1, characterized in that, The wind wall transmitter (350) is fixed on the surface of the material cylinder (300), and the wind wall transmitter (350) is arranged between the water collecting basin (330) and the plasticizing box (500).

4. The plastic raw material processing plasticizing device according to claim 1, characterized in that, The Jiaolong (310) includes a hollow shaft and a helical blade, the helical blade is fixed on the surface of the hollow shaft, a heating pipe is arranged in the hollow shaft, one end of the heating pipe is connected with the hollow shaft through an electric slip ring, and the gap between the outer wall of the hollow shaft and the material cylinder (300) is not greater than 5 cm.

5. The plastic feedstock processing plasticizing apparatus according to claim 1, wherein The driver (390) is a reduction motor, the reduction motor is fixed on the upper end of the material cylinder (300), the driving shaft of the driver (390) is in transmission connection with the upper end of the Jiaolong (310), and the lower end of the material cylinder (300) is butt jointed with a feeding hopper (370).

6. The plastic feedstock processing plasticizing apparatus according to claim 5, wherein The driving shaft of the reduction motor is coaxially fixed with a gear (391), the upper end of the material cylinder (300) is rotatably installed with a toothed disc (303), the toothed disc (303) is coaxially fixedly connected with the upper end of the Jiaolong (310), and the gear (391) is in meshing connection with the toothed disc (303).

7. The plastic feedstock processing plasticizing apparatus according to claim 1, wherein The sidewall of the material cylinder (300) is embedded with an observation window (301), and the lower end of the water collecting basin (330) is butt jointed with a drain pipe (331).