Automatic rubber flash cutting device

Abstract

The utility model relates to the technical field of rubber part cutting, in particular to an automatic rubber flash cutting device which fixes a rubber part through a limiting device, monitors the position of rubber through a monitoring device, moves the cutting device through a moving device and removes flashes of the rubber part through the cutting device. Dust is removed through the dust removal device; comprising a console; the device further comprises a limiting device, a monitoring device, a moving device, a cutting device and a dust removal device, the limiting device, the monitoring device, the moving device and the dust removal device are all installed on the operation table, and the cutting device is installed on the moving device. The limiting device is used for fixing, the monitoring device is used for monitoring the position of rubber, the moving device is used for moving, the cutting device is used for removing burrs, and the dust removing device is used for removing dust.

Description

Technical Field

[0001] This utility model relates to the technical field of rubber part cutting, and in particular to an automatic rubber burr removal device. Background Technology

[0002] Automatic rubber flash removal devices are mainly used to remove excess flash from the edges of molded products during the manufacturing process. During rubber injection molding, compression molding, or extrusion molding, excess thin layers of rubber can accumulate at the product edges due to mold closure gaps or material flow characteristics. Traditional manual removal methods are inefficient, produce inconsistent quality, and are labor-intensive; therefore, automatic removal devices have emerged to address this need.

[0003] For example, in a class of prior art represented by application number CN201820927571.3, the main structure includes a first base plate, a motor bracket, a top frame, and a support plate. A support column is fixedly connected to one side of the upper surface of the first base plate, and a top frame is welded to the periphery of the support column near its top. A support plate is fixedly connected to one side of the upper surface of the first base plate, and a rack is fixedly connected to one side of the support plate corresponding to a gear. A hole is opened on the support plate corresponding to the motor power output end, and a blade holder is sleeved inside the hole through the motor power output end. A blade is fixedly connected to the blade holder by a fixing nut, and one end of the blade passes through a through hole. The gear and the rack mesh with each other. By fixing the motor to the motor bracket, the blade holder is sleeved on the motor power output end, and the blade is fixedly connected to the blade holder by a fixing nut. A second sliding groove is opened on the top frame, and a sliding plate is sleeved in the second sliding groove, which makes cutting more convenient and effective during use, avoiding the trouble of manual cutting and speeding up the work efficiency.

[0004] During use, it was found that the existing automatic rubber flash removal device is not convenient to effectively remove this dust. Dust adhesion affects the surface quality of the product, so there is an urgent need for an automatic rubber flash removal device. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides an automatic rubber flash removal device that uses a limiting device to fix the rubber part, a monitoring device to monitor the position of the rubber, a moving device to move the cutting device, the cutting device to remove the flash from the rubber part, and a dust removal device to remove dust.

[0006] This utility model discloses an automatic rubber flash removal device, including an operating table; it also includes a limiting device, a monitoring device, a moving device, a cutting device, and a dust removal device. The limiting device, monitoring device, moving device, and dust removal device are all installed on the operating table, and the cutting device is installed on the moving device. The limiting device fixes the rubber part, the monitoring device monitors the rubber position, the moving device moves the rubber part, the cutting device removes the flash, and the dust removal device removes dust. The limiting device fixes the rubber part, the monitoring device monitors the rubber position, the moving device moves the cutting device, the cutting device removes the flash from the rubber part, and the dust removal device removes dust.

[0007] Preferably, the operating table includes a base with a sliding groove and multiple sets of casters at the bottom; the base provides support, and the casters allow the base to move.

[0008] Preferably, the limiting device includes a motor, a bidirectional lead screw, a limiting block, a limiting block, an anti-slip pad, and an anti-slip pad. The motor is mounted on the side of the base, and its output end is rotatably connected to the input end of the bidirectional lead screw. The limiting block and the limiting block are both threadedly mounted on the bidirectional lead screw and slidably mounted on the slide groove. The anti-slip pad is mounted on the side of the limiting block and the anti-slip pad is mounted on the side of the limiting block. When the rubber part is placed on the top of the base, the starting of the motor rotates the bidirectional lead screw, causing the limiting blocks to move towards each other on the slide groove, which in turn moves the anti-slip pads to limit the movement of the rubber part.

[0009] Preferably, the monitoring device includes an optical sensor mounted on the top of the base; the position of the rubber component is monitored by the optical sensor.

[0010] Preferably, the moving device includes a second motor, a lead screw, a first slide rail, a second slide rail, and a slider. The second motor is mounted on the side of the base, and the output end of the second motor is rotatably connected to the input end of the lead screw. Both the first and second slide rails are mounted on the top of the base. The slider is mounted on the lead screw via a threaded connection and slides on the first and second slide rails. When the second motor is started, it drives the lead screw to rotate, thereby enabling the slider to move in a specific direction on the first and second slide rails.

[0011] Preferably, the cutting device includes a third motor, a rotating shaft, and a cutting tool. The third motor is mounted on the top of the slider, and the output end of the third motor is rotatably connected to the input end of the rotating shaft. The rotating shaft is mounted on the top of the slider through a bearing seat, and the cutting tool is mounted on the rotating shaft. By starting the third motor, the rotating shaft and the cutting tool are driven to rotate, thereby cutting off the burrs on the rubber parts.

[0012] Preferably, the dust removal device includes a bracket, a dust collection hood, a pipe, and a vacuum cleaner. The bracket is installed on the top of the base, the dust collection hood is installed on the bracket, the output end of the dust collection hood is connected to the input end of the pipe, the output end of the pipe is connected to the input end of the vacuum cleaner, and the vacuum cleaner is installed on the top of the bracket. When the vacuum cleaner is started, the dust enters through the input end of the dust collection hood and is discharged into the interior of the vacuum cleaner.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: the rubber part is fixed by the limiting device, the position of the rubber is monitored by the monitoring device, the cutting device is moved by the moving device, the rubber part is deburred by the cutting device, and the dust is removed by the dust removal device. Attached Figure Description

[0014] Figure 1 This is the structural isometric drawing of this utility model;

[0015] Figure 2 yes Figure 1 Structural isometric drawing of the operating table and limiting device in this utility model;

[0016] Figure 3 yes Figure 1 Enlarged structural diagram of the moving device and the cutting device in this utility model;

[0017] Figure 4 yes Figure 1 Enlarged isometric view of the dust removal device structure in this utility model.

[0018] The attached diagram is labeled as follows: 01, operating table; 11, base; 12, slide rail; 13, caster wheel; 02, limiting device; 21, motor one; 22, double-acting lead screw; 23, limiting block one; 24, limiting block two; 25, anti-slip pad one; 26, anti-slip pad two; 03, monitoring device; 31, optical sensor; 04, moving device; 41, motor two; 42, lead screw; 43, slide rail one; 44, slide rail two; 45, slider; 05, cutting device; 51, motor three; 52, bearing seat; 53, rotating shaft; 54, cutting tool; 06, dust removal device; 61, bracket; 62, dust collection hood; 63, pipe; 64, vacuum cleaner. Detailed Implementation

[0019] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.

[0020] Example 1

[0021] An automatic rubber trimming device includes an operating table 01; characterized in that it further includes a limiting device 02, a monitoring device 03, a moving device 04, a trimming device 05, and a dust removal device 06, wherein the limiting device 02, the monitoring device 03, the moving device 04, and the dust removal device 06 are all installed on the operating table 01, and the trimming device 05 is installed on the moving device 04.

[0022] Limiting device 02 is used for fixing, monitoring device 03 is used for monitoring the position of the rubber, moving device 04 is used for moving, cutting device 05 is used for removing flash, and dust removal device 06 is used for dust removal.

[0023] The operating console 01 includes a base 11, a sliding groove 12 is provided on the base 11, and multiple sets of universal wheels 13 are provided at the bottom end of the base 11.

[0024] The limiting device 02 includes a motor 21, a bidirectional lead screw 22, a limiting block 23, a limiting block 24, an anti-slip pad 25, and an anti-slip pad 26. The motor 21 is installed on the side of the base 11, and the output end of the motor 21 is rotatably connected to the input end of the bidirectional lead screw 22. The limiting block 23 and the limiting block 24 are both installed on the bidirectional lead screw 22 by threaded connection. The limiting block 23 and the limiting block 24 are both slidably installed on the slide groove 12. The anti-slip pad 25 is installed on the side of the limiting block 23, and the anti-slip pad 26 is installed on the side of the limiting block 24.

[0025] The monitoring device 03 includes an optical sensor 31, which is mounted on the top of the base 11.

[0026] The moving device 04 includes a second motor 41, a lead screw 42, a first slide rail 43, a second slide rail 44, and a slider 45. The second motor 41 is installed on the side of the base 11, and the output end of the second motor 41 is rotatably connected to the input end of the lead screw 42. The first slide rail 43 and the second slide rail 44 are both installed on the top of the base 11. The slider 45 is installed on the lead screw 42 by a threaded connection, and the slider 45 is slidably installed on the first slide rail 43 and the second slide rail 44.

[0027] The cutting device 05 includes a motor 51, a rotating shaft 53, and a cutting tool 54. The motor 51 is mounted on the top of the slider 45, and the output end of the motor 51 is rotatably connected to the input end of the rotating shaft 53. The rotating shaft 53 is mounted on the top of the slider 45 through a bearing seat 52, and the cutting tool 54 is mounted on the rotating shaft 53.

[0028] The limiting device 02 is used for fixing, the monitoring device 03 monitors the position of the rubber, the moving device 04 moves the rubber, and the cutting device 05 removes the flash.

[0029] The rubber part is placed on the top of the base 11. The position of the rubber part is monitored by the optical sensor 31 and adjusted. Then, the motor 1 21 is started, which drives the bidirectional lead screw 22 to rotate. The limit block 1 23 and the limit block 24 move towards each other on the slide groove 12, thereby driving the anti-slip pad 1 25 and the anti-slip pad 26 to move and limit the rubber part. Then, the motor 3 51 is started, which drives the cutting tool 54 to rotate. Then, the motor 2 41 is started, which drives the lead screw 42 to rotate. The slider 45 moves in a direction on the slide rail 1 43 and the slide rail 2 44, thereby moving the motor 3 51 and causing the cutting tool 54 to remove the burrs from the rubber part.

[0030] Example 2

[0031] like Figures 1 to 4 As shown, in addition to Embodiment 1, a dust removal device 06 is also included;

[0032] The dust removal device 06 includes a bracket 61, a dust collection hood 62, a pipe 63, and a vacuum cleaner 64. The bracket 61 is installed on the top of the base 11, the dust collection hood 62 is installed on the bracket 61, the output end of the dust collection hood 62 is connected to the input end of the pipe 63, the output end of the pipe 63 is connected to the input end of the vacuum cleaner 64, and the vacuum cleaner 64 is installed on the top of the bracket 61.

[0033] Dust removal device 06 performs dust removal;

[0034] When the vacuum cleaner 64 is started, the dust generated during the cutting process enters through the input end of the dust collection hood 62 and is discharged into the interior of the vacuum cleaner 64.

[0035] This utility model discloses an automatic rubber flash removal device. During operation, the rubber part is first placed on the top of the base 11. The position of the rubber part is monitored and adjusted using an optical sensor 31. Then, the motor 21 is activated, driving the bidirectional lead screw 22 to rotate. This causes the first and second limit blocks 23 and 24 to move towards each other on the slide groove 12, thereby moving the first and second anti-slip pads 25 and 26 to limit the rubber part. Next, the motor 51 is activated, driving the cutting tool 54 to rotate. Then, the motor 41 is activated, driving the lead screw 42 to rotate, causing the slider 45 to move directionally on the slide rails 43 and 44. This moves the motor 51, allowing the cutting tool 54 to remove the rubber flash. Simultaneously, the vacuum cleaner 64 is activated, allowing the dust generated during the removal to enter through the input end of the dust collection hood 62 and be discharged into the vacuum cleaner 64.

[0036] The motor 21, optical sensor 31, motor 41, motor 51 and vacuum cleaner 64 of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0037] The main function of this utility model is to absorb and treat dust to prevent dust from affecting rubber parts.

[0038] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. An automatic rubber flash trimming device, comprising an operating table (01); characterized in that, It also includes a limiting device (02), a monitoring device (03), a moving device (04), a cutting device (05), and a dust removal device (06). The limiting device (02), the monitoring device (03), the moving device (04), and the dust removal device (06) are all installed on the operating table (01), and the cutting device (05) is installed on the moving device (04). The limiting device (02) is used to fix the rubber, the monitoring device (03) is used to monitor the position of the rubber, the moving device (04) is used to move the rubber, the cutting device (05) is used to remove the flash, and the dust removal device (06) is used to remove dust.

2. The automatic rubber flash removal device as described in claim 1, characterized in that, The operating table (01) includes a base (11), a sliding groove (12) is provided on the base (11), and multiple sets of universal wheels (13) are provided at the bottom end of the base (11).

3. The automatic rubber flash removal device as described in claim 2, characterized in that, The limiting device (02) includes a motor (21), a bidirectional lead screw (22), a limiting block (23), a limiting block (24), an anti-slip pad (25), and an anti-slip pad (26). The motor (21) is installed on the side of the base (11). The output end of the motor (21) is rotatably connected to the input end of the bidirectional lead screw (22). The limiting block (23) and the limiting block (24) are both installed on the bidirectional lead screw (22) by threaded connection. The limiting block (23) and the limiting block (24) are both slidably installed on the slide groove (12). The anti-slip pad (25) is installed on the side of the limiting block (23), and the anti-slip pad (26) is installed on the side of the limiting block (24).

4. The automatic rubber flash removal device as described in claim 2, characterized in that, The monitoring device (03) includes an optical sensor (31) which is mounted on the top of the base (11).

5. The automatic rubber flash removal device as described in claim 2, characterized in that, The moving device (04) includes a second motor (41), a lead screw (42), a first slide rail (43), a second slide rail (44), and a slider (45). The second motor (41) is installed on the side of the base (11). The output end of the second motor (41) is rotatably connected to the input end of the lead screw (42). The first slide rail (43) and the second slide rail (44) are both installed on the top of the base (11). The slider (45) is installed on the lead screw (42) by a threaded connection. The slider (45) is slidably installed on the first slide rail (43) and the second slide rail (44).

6. The automatic rubber flash removal device as described in claim 5, characterized in that, The cutting device (05) includes a motor (51), a rotating shaft (53), and a cutting tool (54). The motor (51) is mounted on the top of the slider (45). The output end of the motor (51) is rotatably connected to the input end of the rotating shaft (53). The rotating shaft (53) is mounted on the top of the slider (45) through a bearing seat (52). The cutting tool (54) is mounted on the rotating shaft (53).

7. The automatic rubber flash removal device as described in claim 2, characterized in that, The dust removal device (06) includes a bracket (61), a dust collection hood (62), a pipe (63), and a vacuum cleaner (64). The bracket (61) is installed on the top of the base (11), the dust collection hood (62) is installed on the bracket (61), the output end of the dust collection hood (62) is connected to the input end of the pipe (63), the output end of the pipe (63) is connected to the input end of the vacuum cleaner (64), and the vacuum cleaner (64) is installed on the top of the bracket (61).

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