Injection mold for automobile foot mat with metal pedal

By designing an injection mold for car floor mats with metal pedals, and utilizing structures such as pedal bosses, overflow grooves, and positioning bumps, the problem of wear on car floor mat pedals was solved, achieving a stable connection and wear resistance between the metal pedals and the plastic.

CN224074864UActive Publication Date: 2026-04-03TAIZHOU HUANGYAN YIGAO PLASTIC IND CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing car floor mats are prone to wear in the pedal area, necessitating the installation of metal pedals, but lack a stable and reliable connection structure.

Method used

Design a car floor mat injection mold with metal pedals. By setting pedal bosses, overflow grooves and positioning protrusions on the cavity plate, and combining the rectangular groove and annular bending part of the core plate, ensure that the metal pedal is wrapped and fixed by molten plastic during the injection molding process.

Benefits of technology

This design achieves effective integration of the metal pedal and the plastic, improving the wear resistance of the pedal area.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224074864U_ABST
    Figure CN224074864U_ABST
Patent Text Reader

Abstract

The utility model provides an automobile foot mat injection mold with a metal pedal, which comprises a core plate, a cavity plate and a rectangular metal pedal, a closed product cavity is formed inside after the core plate and the cavity plate are closed, the cavity plate is provided with a pedal boss which protrudes outwards and has a rectangular outer contour, and the rectangular metal pedal is arranged on the pedal boss. The pedal boss is transversely provided with first flash grooves distributed at intervals, the area, corresponding to the pedal boss, of the core plate is provided with a rectangular groove concaved inwards, the outer ring of the rectangular metal pedal is bent towards one side to form an annular bent part, and after the rectangular metal pedal is placed into the pedal boss, the rectangular metal pedal is bent towards the annular bent part. The top face of the rectangular metal pedal is positioned with the rectangular groove through the annular bending portion, the bottom face of the rectangular metal pedal is in contact positioning with the pedal boss, and a series of long-strip-shaped holes are formed in the middle of the rectangular metal pedal. According to the utility model, the metal pedal is reliably positioned in the mold through the insert, and molten plastic wraps the metal pedal and penetrates through the metal pedal to form a whole in the injection molding process.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to a car floor mat, and more particularly to an injection mold for a car floor mat with metal pedals. Background Technology

[0002] Car floor mats are environmentally friendly automotive interior parts that integrate five main functions: water absorption, dust absorption, stain removal, and protection of the main carpet. As interior decorative items, car floor mats protect the cleanliness of the car's interior and exterior, serving an aesthetic and comfort-enhancing purpose.

[0003] However, existing car floor mats are prone to wear and tear in the pedal area due to frequent and repeated stepping. Therefore, it is necessary to install metal pedals in this area, and the installation of metal pedals requires a stable and reliable connection structure. Utility Model Content

[0004] To address the aforementioned issues, this utility model aims to provide an injection mold for a car floor mat with a metal pedal. The metal pedal is reliably positioned in the mold through an insert, and during the injection molding process, the molten plastic encapsulates and penetrates the metal pedal to form a single unit.

[0005] The technical solution of this utility model is an injection mold for a car floor mat with a metal pedal, including a core plate, a cavity plate, and a rectangular metal pedal. After the core plate and the cavity plate are closed, a closed product cavity is formed inside. The cavity plate is characterized by having an outwardly protruding pedal boss with a rectangular outer contour. The pedal boss has a first overflow groove distributed at intervals in the transverse direction. The core plate has an inwardly recessed rectangular groove corresponding to the pedal boss area. The outer ring of the rectangular metal pedal is bent to one side to form an annular bend. After the rectangular metal pedal is placed into the pedal boss, the top surface of the rectangular metal pedal is positioned with the rectangular groove through the annular bend, and the bottom surface of the rectangular metal pedal is in contact with the pedal boss for positioning. The rectangular metal pedal has a series of elongated holes in the middle. During injection molding, the molten plastic passes through the elongated holes and enters the first overflow groove to wrap around and fix the rectangular metal pedal.

[0006] Preferably, a second overflow groove is formed along the longitudinal direction of the pedal protrusion, and a third overflow groove with a shape adapted to the second overflow groove is formed in the rectangular groove. During injection molding, molten plastic enters the second overflow groove and the third overflow groove to wrap and fix the front and rear surfaces of the rectangular metal pedal.

[0007] Preferably, the second overflow groove diffuses in an arc shape to both sides when it is in the upper part of the pedal protrusion area, and the position and shape of the third overflow groove are adapted to the second overflow groove.

[0008] Preferably, the surface of the pedal boss is provided with positioning protrusions.

[0009] The metal pedal of this invention is reliably positioned in the mold by an insert, and is formed into a whole by molten plastic encapsulating and penetrating the metal pedal during the injection molding process, ensuring wear resistance at the pedal position. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the structure of the injection-molded product of this utility model;

[0011] Figure 2 This is a schematic diagram of the structure of this utility model;

[0012] Figure 3 This is a schematic diagram of the structure of the medium-sized cavity plate and the rectangular metal pedal of this utility model;

[0013] Figure 4 for Figure 3 A partial structural diagram of the rectangular metal pedal and the pedal boss area;

[0014] Figure 5 This is a schematic diagram of the structure of the medium-sized core board and rectangular metal pedal of this utility model;

[0015] Figure 6 for Figure 5 A partial structural diagram of the rectangular metal pedal and the rectangular groove;

[0016] Wherein: 1—core plate; 11—rectangular groove; 12—third overflow groove; 2—cavity plate; 21—pedal boss; 211—positioning boss; 22—first overflow groove; 23—second overflow groove; 3—rectangular metal pedal; 31—annular bend; 32—elongated hole. Detailed Implementation

[0017] The present invention will now be described in further detail with reference to the accompanying drawings.

[0018] like Figures 1 to 6As shown, this utility model provides an injection mold for a car floor mat with a metal pedal, including a core plate 1, a cavity plate 2, and a rectangular metal pedal 3. After the core plate 1 and the cavity plate 2 are closed, a closed product cavity is formed inside. The cavity plate 2 is provided with a pedal boss 21 with an outwardly protruding rectangular outline. The pedal boss 21 is provided with first overflow grooves 22 distributed laterally. The core plate 1 is provided with a rectangular groove 11 that is recessed inward in the area corresponding to the pedal boss 21. The outer ring of the rectangular metal pedal 3 is bent to one side to form an annular bending part 31. After the rectangular metal pedal 3 is placed into the pedal boss 21, the top surface of the rectangular metal pedal 3 is positioned with the rectangular groove 11 through the annular bending part 31, and the bottom surface of the rectangular metal pedal 3 is in contact with the pedal boss 21 for positioning. The rectangular metal pedal 3 is provided with a series of elongated holes 32 in the middle. During injection molding, the molten plastic passes through the elongated holes 32 and enters the first overflow groove 22 to wrap around and fix the rectangular metal pedal 3.

[0019] In the above scheme, a second overflow groove 23 is formed on the pedal boss 21 along the longitudinal direction, and a third overflow groove 12 with a shape adapted to the second overflow groove 23 is formed in the rectangular groove 11. During injection molding, the molten plastic enters the second overflow groove 23 and the third overflow groove 12 to wrap and fix the front and rear surfaces of the rectangular metal pedal 3.

[0020] Furthermore, the second overflow groove 23 spreads outward in an arc shape to both sides when it is in the upper region of the pedal boss 21, and the position and shape of the third overflow groove 12 are adapted to the second overflow groove 23.

[0021] In addition, the surface of the pedal boss 21 is provided with a positioning protrusion 211, which contacts the bottom surface of the rectangular metal pedal 3.

[0022] This invention provides a rectangular metal pedal 3 in the pedal area of ​​a car floor mat. The rectangular metal pedal 3 has an annular bend 31 and an elongated hole 32. A pedal boss 21, a first overflow groove 22, and a second overflow groove 23 are provided in the corresponding area of ​​the cavity plate 2. A rectangular groove 11 and a third overflow groove 12 are provided on the core plate 1. This fixes the rectangular metal pedal 3 and ensures that the molten plastic wraps around the rectangular metal pedal 3 after passing through the elongated hole 32 during the injection molding process, thus forming an effective integrated structure of the car floor mat and the rectangular metal pedal 3.

[0023] The above description is merely a preferred embodiment of the present utility model and does not constitute any limitation on the utility model. Any simple modifications, equivalent changes, or alterations made to the above embodiments based on the technical principles of the present utility model shall still fall within the scope of the technical solution of the present utility model.

Claims

1. A plastic injection mold for automobile foot mat with metal pedal, comprising a core plate (1), a cavity plate (2) and a rectangular metal pedal (3), the core plate (1) and the cavity plate (2) form a closed product cavity inside after clamping, characterized in that: The cavity plate (2) is provided with a rectangularly outwardly protruding pedal boss (21), the pedal boss (21) is transversely provided with a first overflow groove (22) distributed at intervals, the core plate (1) is provided with a rectangularly inwardly recessed groove (11) corresponding to the pedal boss (21) area, the outer ring of the rectangular metal pedal (3) is bent to form an annular bending part (31), after the rectangular metal pedal (3) is put into the pedal boss (21), the top surface of the rectangular metal pedal (3) is positioned by the annular bending part (31) and the rectangular groove (11), the bottom surface of the rectangular metal pedal (3) is in contact with the pedal boss (21) for positioning, a series of long holes (32) are arranged in the middle of the rectangular metal pedal (3), and molten plastic enters the first overflow groove (22) after passing through the long holes (32) to reversely wrap and fix the rectangular metal pedal (3).

2. The automobile foot mat injection mold with metal pedal according to claim 1, characterized in that: The pedal boss (21) is longitudinally provided with a second overflow groove (23), the rectangular groove (11) is provided with a third overflow groove (12) with a shape matched with the second overflow groove (23), and molten plastic enters the second overflow groove (23) and the third overflow groove (12) to wrap and fix the front and rear surfaces of the rectangular metal pedal (3).

3. The automobile foot mat injection mold with metal pedal according to claim 2, characterized in that: The second overflow groove (23) is arc-shapedly diffused to both sides at the upper end area of the pedal boss (21), and the third overflow groove (12) is matched with the position and shape of the second overflow groove (23).

4. The automobile foot mat injection mold with metal pedal according to claim 2, characterized in that: The pedal boss (21) is provided with a positioning lug (211) on the surface.