Automatic and rapid material collecting and plate arranging equipment

Abstract

The utility model discloses an automatic quick material receiving and tray placing device, which belongs to the technical field of quick material receiving and tray placing, and is characterized in that the automatic quick material receiving and tray placing device comprises a tray placing assembly, material receiving assemblies, a base, supporting legs, a conveyor and a CCD visual detector, the tray placing assembly is arranged on the rear side of the conveyor, the material receiving assemblies are arranged on the two sides of the conveyor, and the CCD visual detector is arranged on the base. The supporting legs are fixedly connected to the top of the base, the conveyor is fixedly connected to the tops of the supporting legs, the CCD visual detector is fixedly connected to the top of the conveyor, the tray placing assembly is arranged, the tray placing assembly can achieve the effect that detected products are arranged in a classified mode, and the material collecting assembly is arranged, so that the material collecting efficiency is improved. And the material receiving assembly can achieve the effect of storing products which are arranged in a classified mode, and therefore the problems that in an existing material receiving and plate arranging mode, manual operation sorting is adopted mostly, the speed is low, the efficiency is low, and manual operation cannot meet the requirements for high precision and high speed easily are solved.

Description

Technical Field

[0001] This utility model relates to the technical field of rapid material collection and tray placement, and in particular to an automatic rapid material collection and tray placement device. Background Technology

[0002] Material collection and tray placement refers to the process of collecting, classifying, and disposing of products during industrial production.

[0003] Existing material receiving and tray sorting methods mostly rely on manual sorting, which is slow, inefficient, and difficult to meet the requirements of high precision and high speed.

[0004] Therefore, an automatic and rapid material collection and tray placement equipment is proposed. Utility Model Content

[0005] The purpose of this invention is to provide an automatic and fast material receiving and tray placement equipment, which can solve the problems of existing material receiving and tray placement methods, which mostly rely on manual sorting, resulting in slow speed, low efficiency, and difficulty in meeting the requirements of high precision and high speed with manual operation.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an automatic and rapid material collection and tray placement equipment, comprising a tray placement component, a material collection component, a base, support legs, a conveyor, and a CCD vision inspection instrument. The tray placement component is disposed on the rear side of the conveyor, the material collection component is disposed on both sides of the conveyor, the support legs are fixedly connected to the top of the base, the conveyor is fixedly connected to the top of the support legs, and the CCD vision inspection instrument is fixedly connected to the top of the conveyor.

[0007] The tray arrangement assembly includes an electric telescopic plate, an adjusting block, an adjusting seat, an adjusting rod, a placement seat, and a first motor. The electric telescopic plate is fixedly connected to the top of the adjusting block, the adjusting block is slidably connected to the top of the adjusting seat, the adjusting seat is fixedly connected to the rear side of the placement seat, the adjusting rod is rotatably connected inside the adjusting seat, the placement seat is fixedly connected to the rear side of the conveyor, and the first motor is fixedly connected to the right side of the adjusting rod.

[0008] Preferably, the receiving assembly includes a support base, which is fixedly connected to the top of the base. A rotating rod and a rotary rod are rotatably connected inside the support base. A conveyor belt is rotatably connected to the surface of the rotating rod and the rotary rod. A second motor is fixedly connected to the right side of the rotating rod.

[0009] Preferably, support plates are fixedly connected to both sides inside the support base, a pressure sensor is fixedly connected to the top of the support plate, the top of the pressure sensor contacts the top of the inside of the conveyor belt, and a connecting seat is fixedly connected to the rear side of the support base.

[0010] Preferably, a baffle is fixedly connected to the top of the support base, and a collection box is movably connected to the top of the conveyor belt.

[0011] Preferably, the top of the adjusting seat is provided with a sliding groove, and the inner wall of the sliding groove is slidably connected to the surface of the adjusting block.

[0012] Preferably, the adjusting block has adjusting holes on both sides, and the inner wall of the adjusting hole is threadedly connected to the surface of the adjusting rod.

[0013] Preferably, guide seats are fixedly connected to both sides of the placement seat, and the bottom of the guide seats is fixedly connected to the top of the baffle.

[0014] Preferably, the support base has rotating holes on both sides, and the inner wall of the rotating hole is rotatably connected to the surface of the rotating rod.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. In this application, by setting up the tray arrangement component, the tray arrangement component can achieve the effect of classifying and arranging the tested products;

[0017] 2. In this application, by setting up a receiving component, the receiving component can achieve the effect of storing products that are sorted and arranged. Attached Figure Description

[0018] Figure 1 This is an overall structural diagram of the automatic rapid material receiving and tray-distributing equipment of this utility model.

[0019] Figure 2 This is a schematic diagram showing the connection between the tray-arranging component and the receiving component of this utility model;

[0020] Figure 3 This is a connection diagram of the tray arrangement component of this utility model;

[0021] Figure 4 This is a connection diagram of the material receiving assembly of this utility model;

[0022] Figure 5 This is a schematic diagram showing the connection between the guide seat and the rotating hole of this utility model.

[0023] In the diagram, 1. Plate-mounting assembly; 101. Electric telescopic plate; 102. Adjusting block; 103. Adjusting seat; 104. Adjusting rod; 105. Placement seat; 106. First motor; 2. Receiving assembly; 201. Support seat; 202. Rotating rod; 203. Rotating rod; 204. Conveyor belt; 205. Second motor; 206. Support plate; 207. Pressure sensor; 208. Connecting seat; 209. Baffle; 210. Collection box; 3. Base; 4. Support leg; 5. Conveyor; 6. CCD vision inspection instrument; 7. Slide groove; 8. Adjustment hole; 9. Guide seat; 10. Rotation hole. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-5 The present invention provides the following technical solution:

[0026] An automatic and rapid material receiving and tray-setting equipment includes a tray-setting component 1, a material receiving component 2, a base 3, support legs 4, a conveyor 5, and a CCD vision inspection instrument 6. The tray-setting component 1 is located on the rear side of the conveyor 5, the material receiving component 2 is located on both sides of the conveyor 5, the support legs 4 are fixedly connected to the top of the base 3, the conveyor 5 is fixedly connected to the top of the support legs 4, and the CCD vision inspection instrument 6 is fixedly connected to the top of the conveyor 5.

[0027] The tray arrangement assembly 1 includes an electric telescopic plate 101, an adjusting block 102, an adjusting seat 103, an adjusting rod 104, a placement seat 105, and a first motor 106. The electric telescopic plate 101 is fixedly connected to the top of the adjusting block 102. The adjusting block 102 is slidably connected to the top of the adjusting seat 103. The adjusting seat 103 is fixedly connected to the rear side of the placement seat 105. The adjusting rod 104 is rotatably connected to the inside of the adjusting seat 103. The placement seat 105 is fixedly connected to the rear side of the conveyor 5. The first motor 106 is fixedly connected to the right side of the adjusting rod 104.

[0028] In this embodiment: the tray assembly 1 enables the sorting and arrangement of inspected products; the receiving assembly 2 enables the storage of sorted products; the conveyor 5 is an existing conveying device; the electric telescopic plate 101 connects to the adjusting block 102; the adjusting block 102 connects to the adjusting rod 104 via a thread; the adjusting seat 103 limits and slides the adjusting block 102; the adjusting rod 104 is an existing threaded rod; the placement seat 105 provides placement conditions for the products; and the first motor 106 drives the adjusting rod 104 to rotate.

[0029] Specifically, such as Figure 4 As shown, the receiving assembly 2 includes a support base 201, which is fixedly connected to the top of the base 3. A rotating rod 202 and a rotating rod 203 are rotatably connected inside the support base 201. A conveyor belt 204 is rotatably connected to the surfaces of the rotating rod 202 and the rotating rod 203. A second motor 205 is fixedly connected to the right side of the rotating rod 202.

[0030] Specifically, such as Figure 4 As shown, support plates 206 are fixedly connected to both sides inside the support base 201, and pressure sensor 207 is fixedly connected to the top of the support plate 206. The top of pressure sensor 207 contacts the top inside the conveyor belt 204, and a connecting seat 208 is fixedly connected to the rear side of the support base 201.

[0031] Specifically, such as Figure 4 As shown, a baffle 209 is fixedly connected to the top of the support base 201, and a collection box 210 is movably connected to the top of the conveyor belt 204.

[0032] In this embodiment: The support base 201 allows for the rotatable connection between the rotating rod 202 and the rotating rod 203. The rotating rod 202, in conjunction with the rotating rod 203, drives the conveyor belt 204 to operate, thus transporting the collection box 210. The second motor 205 drives the rotating rod 202 to rotate. The support plate 20... With the configuration of 6, the support plate 206 can support the collection box 210. With the configuration of the pressure sensor 207, which is an existing pressure sensing device, it works in conjunction with the second motor 205. With the configuration of the connecting seat 208, the connecting seat 208 can support the collection box 210. With the configuration of the baffle 209, the baffle 209 can guide and limit the collection box 210. With the configuration of the collection box 210, the collection box 210 can collect the sorted products.

[0033] Specifically, such as Figure 3 As shown, the top of the adjusting seat 103 is provided with a sliding groove 7, and the inner wall of the sliding groove 7 is slidably connected to the surface of the adjusting block 102.

[0034] Specifically, such as Figure 3 As shown, adjustment holes 8 are provided on both sides of the adjustment block 102, and the inner wall of the adjustment hole 8 is threadedly connected to the surface of the adjustment rod 104.

[0035] In this embodiment: by setting the slide groove 7, the slide groove 7 can achieve the effect of limiting the sliding connection of the adjusting block 102. By setting the adjusting hole 8, the adjusting hole 8 is an existing threaded hole, which can achieve the effect of threaded connection of the adjusting rod 104.

[0036] Specifically, such as Figure 5 As shown, guide seats 9 are fixedly connected to both sides of the placement seat 105, and the bottom of the guide seats 9 is fixedly connected to the top of the baffle 209.

[0037] Specifically, such as Figure 5 As shown, the support base 201 has rotating holes 10 on both sides, and the inner wall of the rotating hole 10 is rotatably connected to the surface of the rotating rod 202.

[0038] In this embodiment: the guide seat 9 can guide the product, and the rotating hole 10 can rotate the rotating rod 202.

[0039] Working Principle: First, the CCD vision inspection instrument 6 and pressure sensor 207 are turned on, and then the conveyor 5 is opened. The produced product is then placed on top of the conveyor 5, allowing the conveyor 5 to transport the product. As the product passes through the CCD vision inspection instrument 6, the CCD vision inspection instrument 6 captures an image of the product to be inspected using a high-resolution CCD camera. The captured image is then transmitted to the image processing unit, which performs calculations and inspections on the image to determine whether the product is qualified. This operation is a method familiar to the relevant technical personnel, including the operating mode. After being inspected by the CCD vision inspection instrument 6, the product is conveyed by the conveyor 5 and falls onto the placement seat 105. When the inspected product is qualified, the CCD vision inspection instrument 6 will, based on the remotely transmitted data, cause the remote controller to adjust the settings according to the pre-set parameters. The command activates the first motor 106, causing the electric adjusting rod 104 of the first motor 106 to rotate. This causes the adjusting rod 104 to drive the adjusting block 102 to adjust left and right, thereby opening the electric telescopic plate 101. In conjunction with the adjustment of the adjusting block 102, the product on the placement seat 105 is guided and moved, allowing the product to fall into the collection box 210 through the guide seat 9 on the right side of the placement seat 105 for collection. When the weight of the collection box 210 reaches the value set by the pressure sensor 207, the second motor 205 is activated, causing the rotating rod 202 and the conveyor belt 204 to rotate. This causes the conveyor belt 204 to transport the collection box 210 backward, allowing the collection box 210 to fall onto the connecting seat 208 for collection by staff. Simultaneously, the empty collection box 210 is transported to the collection position.

[0040] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic fast material collecting and tray arranging equipment, comprising a tray arranging assembly (1), a material collecting assembly (2), a base (3), a supporting leg (4), a conveyor (5) and a CCD vision detector (6), characterized in that: The swing plate assembly (1) is arranged at the rear side of the conveyor (5), the material collecting assembly (2) is arranged at both sides of the conveyor (5), the supporting legs (4) are fixedly connected to the top of the base (3), the conveyor (5) is fixedly connected to the top of the supporting legs (4), and the CCD visual detector (6) is fixedly connected to the top of the conveyor (5). The swing plate assembly (1) comprises an electric telescopic plate (101), an adjusting block (102), an adjusting seat (103), an adjusting rod (104), a placing seat (105) and a first motor (106), the electric telescopic plate (101) is fixedly connected to the top of the adjusting block (102), the adjusting block (102) is slidably connected to the top of the adjusting seat (103), the adjusting seat (103) is fixedly connected to the rear side of the placing seat (105), the adjusting rod (104) is rotatably connected to the inside of the adjusting seat (103), the placing seat (105) is fixedly connected to the rear side of the conveyor (5), and the first motor (106) is fixedly connected to the right side of the adjusting rod (104).

2. The automatic fast material collecting and tray arranging equipment according to claim 1, characterized in that: The material collecting assembly (2) comprises a supporting seat (201), the supporting seat (201) is fixedly connected to the top of the base (3), and rotating rods (203) and rotating rods (203) are rotatably connected in the supporting seat (201).

3. The automatic fast material collecting and tray arranging equipment according to claim 2, characterized in that: The surfaces of the rotating rods (202) and the rotating rods (203) are rotatably connected with conveying belts (204), the right side of the rotating rod (202) is fixedly connected with a second motor (205).

4. The automatic fast material collecting and tray arranging equipment according to claim 2, characterized in that: The inside of the supporting seat (201) is fixedly connected with supporting plates (206) on both sides, the top of the supporting plate (206) is fixedly connected with a pressure sensor (207), the top of the pressure sensor (207) is in contact with the top of the inside of the conveying belt (204), and the rear side of the supporting seat (201) is fixedly connected with a connecting seat (208).

5. The automatic fast material collecting and tray arranging equipment according to claim 1, characterized in that: The top of the supporting seat (201) is fixedly connected with a baffle (209), and the top of the conveying belt (204) is movably connected with a collecting box (210).

6. The automatic fast material collecting and tray arranging equipment according to claim 1, characterized in that: A sliding groove (7) is formed in the top of the adjusting seat (103), and the inner wall of the sliding groove (7) is slidably connected with the surface of the adjusting block (102).

7. The automatic fast material collecting and tray arranging equipment according to claim 4, characterized in that: Adjusting holes (8) are formed in both sides of the adjusting block (102), and the inner wall of the adjusting hole (8) is threadedly connected with the surface of the adjusting rod (104).

8. The automatic fast material collecting and tray arranging equipment according to claim 2, characterized in that: The two sides of the placing seat (105) are fixedly connected with guide seats (9), and the bottom of the guide seat (9) is fixedly connected with the top of the baffle (209). Rotating holes (10) are formed in both sides of the supporting seat (201), and the inner wall of the rotating hole (10) is rotatably connected with the surface of the rotating rod (202).

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