Automatic wire winding and binding structure

Abstract

The utility model discloses an automatic wire winding and binding structure which comprises a machine frame, a wire arranging structure and a winding structure, the wire arranging structure and the winding structure are arranged on the top face of the machine frame, a round wire flattening structure is arranged on the top face of the machine frame, and a wire is wound and bound through the winding structure after passing through the round wire flattening structure and the wire arranging structure. The winding structure comprises a portal frame, a lifting adjusting structure, an automatic iron wire binding structure, a winding base, a winding motor, a winding barrel, a limiting base, a limiting pressing plate and a limiting air cylinder. The limiting air cylinder is fixed to the limiting base, the limiting pressing plate is rotatably connected to a piston shaft of the limiting air cylinder through a bearing, and the lifting adjusting structure is fixed to the portal frame. The automatic iron wire threading and binding device is reasonable in structural arrangement, iron wires can be automatically threaded and bound, binding and twisting operation of wire coils is achieved, effectiveness and reliability of iron wire threading and binding are improved, the wire arrangement space can be adjusted through the wire arrangement structure, wire arrangement efficiency and winding tightness and effectiveness are improved, winding efficiency can be improved, and labor intensity of workers is reduced.

Description

Technical Field

[0001] This utility model belongs to the field of wire processing technology, specifically relating to an automatic wire winding and bundling structure. Background Technology

[0002] In the wire processing process, the wire needs to be bundled. In the existing technology, this is mainly done by manually threading and twisting or binding the wire. Although this can meet the general usage requirements, it is not only cumbersome to operate and requires the use of corresponding tools, which greatly increases the labor intensity of workers and reduces the bundling efficiency, but also makes it difficult to guarantee the effectiveness and quality of wire bundling due to the different strengths of different people during operation, thus limiting its applicability. Summary of the Invention

[0003] The purpose of this utility model is to provide an automatic wire winding and bundling structure with a reasonable structural design that is conducive to improving bundling efficiency.

[0004] The technical solution to achieve the purpose of this utility model is an automatic wire winding and binding structure, including a frame, a wire laying structure and a winding structure set at one end of the top surface of the frame, and a round wire flattening structure set at the other end of the top surface of the frame. The wire passes through the round wire flattening structure and the wire laying structure and then passes through the winding structure to complete winding and binding. The winding structure includes a gantry frame, a lifting and adjusting structure, an automatic wire binding structure, a winding seat, a winding motor, a winding drum, a limit seat, a limit pressure plate and a limit cylinder.

[0005] The winding seat and the limiting seat are on the same straight line and the line connecting them is parallel to the transverse part of the gantry frame;

[0006] The winding motor is fixed inside the winding seat, and the winding drum is connected to the main shaft of the winding motor, with the winding drum positioned between the winding seat and the limiting seat.

[0007] The limiting cylinder is fixed on the limiting seat, and the limiting pressure plate is rotatably connected to the piston shaft of the limiting cylinder through a bearing. Under the action of the limiting cylinder, the limiting pressure plate approaches the winding drum to limit the end face of the winding wire.

[0008] The gantry frame is fixed to the machine frame and is located between the take-up seat and the cable laying structure;

[0009] The lifting and adjusting structure is fixed on the gantry frame;

[0010] The automatic wire-binding structure is fixed to the lifting and adjusting structure and is used to complete the binding.

[0011] A further preferred embodiment is that a wire guide seat is fixed to the top of the winding seat;

[0012] The automatic wire binding structure includes a rotary motor, an n-shaped wire binding seat set on the main shaft of the rotary motor, and a clamping block set on the main shaft of the rotary motor for clamping on the symmetrical outer ring surface of the coil.

[0013] The lower part of the two vertical rods of the n-shaped wire binding seat is provided with a wire threading hole that cooperates with the wire binding guide seat;

[0014] The spool is placed inside the n-shaped binding wire holder, and the binding wire passes through the middle of the spool and is rotated and bound to the spool by the n-shaped binding wire holder.

[0015] A further preferred embodiment is that a cutting cylinder is fixed on the binding wire guide seat, and a cutting blade is fixed on the piston shaft of the cutting cylinder;

[0016] The wire is bound to the wire guide seat and then cut by the cutting tool after binding is completed.

[0017] A further preferred embodiment is that the wiring structure includes a wiring seat and a track fixed on the wiring seat and parallel to the transverse portion of the gantry frame;

[0018] A control cylinder is fixed to the end of the cable tray, and a wire seat is fixed to the piston shaft of the control cylinder. The wire seat can be translatably mounted on the track.

[0019] The control cylinder drives the wire seat to move horizontally, and causes the wire on the wire seat to move back and forth on the winding drum of the winding motor.

[0020] A further preferred embodiment is that: a wire cutting support is provided at the lower part of the gantry frame, a cutting cylinder is fixed on the wire cutting support, and a cutting tool is provided on the piston shaft of the cutting cylinder;

[0021] After the wire is wound up, it is cut using a cutting tool.

[0022] A further preferred embodiment is that the round wire flattening structure includes a flattening support, a connecting seat, an upper flattening roller, a lower flattening roller, a drive motor, and a drive belt;

[0023] The connecting seat is located on the side of the flattened support;

[0024] The upper and lower flattening rollers are located on the flattening support;

[0025] The upper and lower flattening rollers are fixed with a connecting shaft at their center, and a gear is fixed at the end of the connecting shaft.

[0026] The end of the connecting shaft is mounted on the connecting seat via a bearing, and the two gears mesh with each other;

[0027] A transmission gear is fixed in the middle of the connecting shaft at the bottom;

[0028] The drive motor is fixed inside the frame, and the drive belt connects the drive motor and the transmission gear.

[0029] A further preferred embodiment is that a wire support is provided in the middle of the frame;

[0030] The conductor support is positioned between the flattened round wire structure and the ribbon cable structure.

[0031] A further preferred embodiment is that the lifting adjustment structure includes a lifting support, a lifting cylinder, and a lifting slider;

[0032] The lifting support is fixed on the crossbar of the gantry frame, the lifting cylinder is fixed on the lifting support, and the lifting slider is connected to the piston shaft of the lifting cylinder. The automatic wire binding structure is fixed on the lifting slider.

[0033] The lifting cylinder drives the automatic wire-binding structure to rise and fall.

[0034] A further preferred embodiment is that a PCL controller is installed inside the rack.

[0035] This utility model has positive effects: Its structure is rationally designed, incorporating a round wire flattening structure, a wire laying structure, and a winding structure. The winding structure includes a gantry frame, a lifting and adjusting structure, and an automatic wire binding structure. This allows for automatic wire threading and tightening of the wire coil, improving the effectiveness and reliability of wire threading. Furthermore, the wire laying structure allows for adjustment of the wire spacing, enhancing the efficiency of wire laying and the tightness and effectiveness of winding. As needed, the round wire flattening structure can flatten the wound wire, improving winding efficiency, reducing manual labor intensity, and also improving the tightness and stability of winding. It is highly adaptable. Attached Figure Description

[0036] To make the content of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings, wherein:

[0037] Figure 1 This is a schematic diagram of the structure of this utility model;

[0038] Figure 2 This is a schematic diagram of the structure of this utility model from another angle;

[0039] Figure 3 for Figure 1 Enlarged structural diagram at point A in the middle;

[0040] Figure 4 This is an enlarged structural diagram of the cabling structure in this utility model;

[0041] Figure 5 This is an enlarged structural diagram of the flattened circular wire structure in this utility model.

[0042] Reference numerals: Frame 1, Cable routing structure 2, Cable routing seat 21, Track 22, Control cylinder 23, Wire seat 24, Rewinding structure 3, Gantry 31, Lifting and adjusting structure 32, Lifting support 321, Lifting cylinder 322, Lifting slider 323, Automatic wire binding structure 33, Rotary motor 331, N-shaped wire binding seat 332, Clamping block 333, Wire threading hole 334, Rewinding seat 34, Rewinding motor 35, Rewinding drum 36, Limiting seat 37, Limiting pressure plate 38, Limiting cylinder 39, Round wire flattening structure 4, Flattening support 41, Connecting seat 42, Upper flattening roller 43, Lower flattening roller 44, Drive belt 45, Connecting shaft 46, Gear 47, Transmission gear 48, Wire cutting support 5, Cutting cylinder 6, Cutting tool 7, Wire support 8, Cutting cylinder 9, Wire binding guide seat 10. Detailed Implementation

[0043] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0044] See Figures 1 to 5 As shown, an automatic wire winding and bundling structure includes a frame 1, a wire laying structure 2 and a winding structure 3 disposed at one end of the top surface of the frame, and a round wire flattening structure 4 disposed at the other end of the top surface of the frame. During operation, the wire passes through the round wire flattening structure and the wire laying structure, and then passes through the winding structure to complete winding and bundling. In this embodiment, the winding structure includes a gantry frame 31, a lifting and adjusting structure 32, an automatic wire binding structure 33, a winding seat 34, a winding motor 35, a winding drum 36, a limiting seat 37, a limiting pressure plate 38, and a limiting cylinder 39. In this embodiment, the gantry frame is mainly used to install the automatic wire binding structure, and the height can be adjusted by the lifting and adjusting structure. When in use, after the winding is completed, the automatic wire binding structure descends and clamps the symmetrical outer ring surface of the coil. At the same time, the wire passes through the automatic wire binding structure and the center of the coil. The automatic wire binding structure rotates to make the wire wrap around and bind the coil, thus completing the binding operation. The winding motor works with the winding drum for the winding operation, and the limiting seat is used to limit the edge of the winding to ensure the effectiveness and reliability of the winding.

[0045] In this embodiment, the take-up seat and the limiting seat are on the same straight line, and the line connecting them is parallel to the transverse part of the gantry frame; the take-up motor is fixed inside the take-up seat, the take-up drum is connected to the main shaft of the take-up motor, and the take-up drum is located between the take-up seat and the limiting seat; the limiting cylinder is fixed on the limiting seat, and the limiting pressure plate is rotatably connected to the piston shaft of the limiting cylinder through a bearing, and the limiting pressure plate approaches the take-up drum under the action of the limiting cylinder to limit the end face of the take-up wire; the gantry frame is fixed on the machine frame and is located between the take-up seat and the wire laying structure; the lifting and adjusting structure is fixed on the gantry frame; the automatic wire binding structure is fixed on the lifting and adjusting structure and is used to bind the completed wire.

[0046] In practical applications, the top of the winding seat is fixed with a binding wire guide seat 10; the automatic binding wire structure 33 includes a rotary motor 331, an n-shaped binding wire seat 332 mounted on the main shaft of the rotary motor, and a clamping block 333 mounted on the main shaft of the rotary motor for clamping on the symmetrical outer ring surface of the coil; the lower part of the two vertical rods of the n-shaped binding wire seat is provided with a wire-passing hole 334 that cooperates with the binding wire guide seat; in use, the coil is placed inside the n-shaped binding wire seat, and the binding wire passes through the middle of the coil and is rotated and bound to the coil by the n-shaped binding wire seat. The clamping block is used to clamp on the symmetrical ring surface of the coil. In practical applications, a dual-axis cylinder can be set to control the clamping operation of the clamping block, while the wire-passing hole is used for the wire to pass through and limit, thereby preventing the wire from loosening or falling off during rotation and ensuring the effectiveness and stability of binding.

[0047] In this embodiment, a cutting cylinder 9 is fixed on the binding wire guide seat, and a cutting blade is fixed on the piston shaft of the cutting cylinder; the wire passes through the binding wire guide seat and is cut by the cutting blade after binding is completed. This is a conventional structure in the prior art, simply applied, mainly for cutting the wire to facilitate subsequent binding operations.

[0048] In this embodiment, the wire routing structure includes a wire routing seat 21 and a track 22 fixed on the wire routing seat and parallel to the transverse portion of the gantry frame. A control cylinder 23 is fixed to the end of the wire routing seat, and a wire guide seat 24 is fixed on the piston shaft of the control cylinder. The wire guide seat is movably mounted on the track. The control cylinder drives the wire guide seat to move horizontally, causing the wire on the wire guide seat to reciprocate horizontally on the winding drum of the winding motor. This wire routing structure is mainly used for the uniform horizontal movement of the wound wire, allowing the wire to reciprocate horizontally within a certain width range, thereby ensuring uniform winding of the wire on the winding drum, improving the quality and effectiveness of winding, and also reducing the labor intensity of workers and improving processing efficiency.

[0049] In this embodiment, a wire cutting support 5 is provided at the lower part of the gantry frame, and a cutting cylinder 6 is fixed on the wire cutting support. A cutting tool 7 is provided on the piston shaft of the cutting cylinder. After the wire is wound up, it is cut by the cutting tool. Cutting the wire after one winding ensures the effectiveness and stability of subsequent windings. This is a conventional structure in the prior art, and it is simply applied.

[0050] Furthermore, in this embodiment, the round wire flattening structure includes a flattening support 41, a connecting seat 42, an upper flattening roller 43, a lower flattening roller 44, a drive motor, and a drive belt 45. During assembly, the connecting seat is located on the side of the flattening support; the upper and lower flattening rollers are located on the flattening support; a connecting shaft 46 is fixed at the center of the upper and lower flattening rollers, and a gear 47 is fixed at the end of the connecting shaft; the end of the connecting shaft is mounted on the connecting seat via a bearing, and the two gears mesh; a transmission gear 48 is fixed in the middle of the lower connecting shaft; the drive motor is fixed inside the frame, and the drive belt connects the drive motor and the transmission gear. In this embodiment, the upper and lower flattening rollers are provided with wire pressing grooves on their wheel edges. When the wire is conveyed within the wire pressing grooves, the upper and lower flattening rollers will squeeze the wire when it needs to be flattened. They are connected by a drive motor and the two shafts are rotated by gears to ensure the effectiveness and smoothness of wire conveying.

[0051] It is equipped with a round wire flattening structure. When the wire needs to be flattened, it can be activated to flatten the wire. When the wire does not need to be flattened, the round wire flattening structure can be deactivated, thus preventing the wire from being flattened. This can meet the usage needs of different situations and improve its application range.

[0052] In this embodiment, a wire guide 8 is provided in the middle of the frame; the wire guide is located between the round wire flattening structure and the wire laying structure. The wire guide is mainly used for guiding the wire, ensuring the smoothness of wire transmission, and ensuring the effectiveness and reliability of subsequent winding.

[0053] In this embodiment, the lifting and adjusting structure includes a lifting support 321, a lifting cylinder 322, and a lifting slider 323. During assembly, the lifting support is fixed to the crossbar of the gantry frame, the lifting cylinder is fixed to the lifting support, and the lifting slider is connected to the piston shaft of the lifting cylinder. The automatic wire-binding structure is fixed to the lifting slider. The lifting cylinder drives the automatic wire-binding structure to rise and fall. It is mainly used to adjust the height of the automatic wire-binding structure. By raising and lowering, the position between the automatic wire-binding structure and the wire coil can be adjusted, facilitating the wire to pass through the center of the wire coil. Furthermore, during rotation, it ensures the reliability and effectiveness of the wire binding.

[0054] In practical applications, a PCL controller is installed within the rack. This is a conventional structure in existing technology, primarily used to control the various components and improve the convenience and effectiveness of control.

[0055] This utility model has positive effects: Its structure is rationally designed, incorporating a round wire flattening structure, a wire laying structure, and a winding structure. The winding structure includes a gantry frame, a lifting and adjusting structure, and an automatic wire binding structure. This allows for automatic wire threading and tightening of the wire coil, improving the effectiveness and reliability of wire threading. Furthermore, the wire laying structure allows for adjustment of the wire spacing, enhancing the efficiency of wire laying and the tightness and effectiveness of winding. As needed, the round wire flattening structure can flatten the wound wire, improving winding efficiency, reducing manual labor intensity, and also improving the tightness and stability of winding. It is highly adaptable.

[0056] The standard parts used in this embodiment can be purchased directly from the market, and the non-standard structural parts described in the instruction manual can also be processed without any doubt based on existing technical common sense. At the same time, the connection methods of each component adopt mature conventional methods in the existing technology, and the machinery, parts and equipment all adopt conventional models in the existing technology, so they will not be described in detail here.

[0057] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating this utility model, and are not intended to limit the implementation of this utility model. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all embodiments here. However, these obvious variations or modifications derived from the essential spirit of this utility model still fall within the protection scope of this utility model.

Claims

1. A wire automatic winding and binding structure, comprising a frame, a wire arranging structure and a winding structure arranged at one end of the top surface of the frame, and a round wire flattening structure arranged at the other end of the top surface of the frame, the wire being wound and bound through the round wire flattening structure, the wire arranging structure and the winding structure, characterized in that: The winding structure comprises a portal frame, a lifting adjusting structure, an automatic wire binding structure, a winding seat, a winding motor, a winding drum, a limiting seat, a limiting pressing plate and a limiting cylinder; ​ The winding seat and the limiting seat are in the same straight line, and the connecting line of the two is parallel to the transverse part of the portal frame; The winding motor is fixed in the winding seat, the winding drum is connected to the main shaft of the winding motor, and the winding drum is between the winding seat and the limiting seat; The limiting cylinder is fixed on the limiting seat, the limiting pressing plate is rotatably connected to the piston shaft of the limiting cylinder through a bearing, and the limiting pressing plate is close to the winding drum under the action of the limiting cylinder, for limiting the end face of the winding wire; The portal frame is fixed on the rack and between the winding seat and the wire arranging structure; The lifting adjusting structure is fixed on the portal frame; The automatic wire binding structure is fixed on the lifting adjusting structure, for completing the binding.

2. The automatic wire winding and bundling structure according to claim 1, characterized in that: The top of the winding seat is fixed with a binding wire guide seat; The automatic wire binding structure comprises a rotating motor, an n-shaped binding wire seat arranged on the main shaft of the rotating motor, and a clamping block arranged on the main shaft of the rotating motor for clamping on the symmetrical outer ring surface of the coil; The lower part of the two vertical rods of the n-shaped binding wire seat is provided with a threading hole matched with the binding wire guide seat; The wire coil is in the n-shaped binding wire seat, the binding wire passes through the middle part of the wire coil and is wound on the wire coil by rotating the n-shaped binding wire seat.

3. The automatic wire winding and bundling structure according to claim 2, characterized in that: The binding wire guide seat is fixed with a cutting cylinder, and the piston shaft of the cutting cylinder is fixed with a cutting tool; The wire passes through the binding wire guide seat and is cut by the cutting tool after completing the binding.

4. The automatic wire winding and bundling structure according to claim 3, characterized in that: The wire arranging structure comprises a wire arranging seat, a track fixed on the wire arranging seat and parallel to the transverse part of the portal frame; The end of the wire arranging seat is fixed with a control cylinder, the piston shaft of the control cylinder is fixed with a wire guide seat, and the wire guide seat is translatably arranged on the track; The control cylinder drives the wire guide seat to translate, and the wire on the wire guide seat reciprocally translates on the winding drum of the winding motor.

5. The automatic wire winding and bundling structure according to claim 4, characterized in that: The lower part of the portal frame is provided with a wire cutting support, the wire cutting support is fixed with a cutting cylinder, and the piston shaft of the cutting cylinder is provided with a cutting tool; The wire is cut by the cutting tool after completing the winding.

6. The automatic wire winding and bundling structure according to claim 1, characterized in that: The round wire flattening structure comprises a flattening support, a connecting seat, an upper flattening roller, a lower flattening roller, a driving motor and a driving belt; The connecting seat is arranged on the side of the flattening support; The upper flattening roller and the lower flattening roller are on the flattening support; The center of the upper flattening roller and the lower flattening roller is fixed with a connecting shaft, and the end of the connecting shaft is fixed with a gear; The end of the connecting shaft is arranged on the connecting seat through a bearing, and the two gears are engaged; The middle part of the lower connecting shaft is fixed with a transmission gear; The driving motor is fixed in the rack, and the driving belt is connected between the driving motor and the transmission gear.

7. The automatic wire winding and bundling structure according to claim 1, characterized in that: The middle part of the rack is provided with a wire support; The wire support is between the round wire flattening structure and the wire arranging structure.

8. The automatic wire winding and bundling structure according to claim 1, characterized in that: The lifting adjusting structure comprises a lifting support, a lifting cylinder and a lifting sliding block; The lifting support is fixed on the cross bar of the portal frame, the lifting cylinder is fixed on the lifting support, and the lifting slider is connected with the piston shaft of the lifting cylinder, and the automatic iron wire binding structure is fixed on the lifting slider. The automatic iron wire binding structure is lifted by the lifting cylinder.

9. The automatic wire winding and bundling structure according to claim 1, characterized in that: The PCL controller is arranged in the rack.

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