Winding equipment for cable processing

By introducing a tensioning device and a guiding structure into the cable winding equipment, and utilizing a combination of telescopic tubes and springs, along with motor drive, the problem of uneven cable winding was solved, achieving a more uniform winding effect and improving the overall performance of the cable.

CN224076820UActive Publication Date: 2026-04-03HAILUOSI (SHANGHAI) NEW ENERGY TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing cable winding equipment is prone to uneven material winding, which affects the winding effect.

Method used

By setting up a tensioning device and a guiding structure, and using a combination of telescopic tubes, telescopic rods and springs, combined with motor drive, the tensioning and uniform winding of the cable can be achieved.

Benefits of technology

It improves the uniformity and effectiveness of cable winding, ensuring that the protective layer is evenly wound on the cable, thereby enhancing the cable's electrical performance and mechanical protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cable processing, in particular to a winding device for cable processing, which can tension a cable, thereby improving the winding effect of the cable. Comprising a bottom plate, two sets of vertical plates, a winding roller, a first motor, a fixing frame, two sets of first electric push rods, two sets of lifting plates, eight sets of telescopic pipes, eight sets of telescopic rods, eight sets of first springs, two sets of mounting frames, two sets of wire guide wheels and a winding device, the two sets of vertical plates are symmetrically mounted on the left side of the top end of the bottom plate, and the winding roller is rotatably mounted at the inner ends of the two sets of vertical plates; the first motor is installed at the front end of the front side vertical plate, the output end of the first motor penetrates through the front side vertical plate to be connected with the front end of the winding roller, the fixing frame is installed on the right side of the top end of the bottom plate, the eight telescopic rods are slidably connected with the eight telescopic pipes correspondingly, the eight telescopic rods are connected with the outer ends of the two installation frames correspondingly, and the two wire guide wheels are rotationally installed at the inner ends of the two installation frames correspondingly. The winding device is installed at the top of the bottom plate.
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Description

Technical Field

[0001] This utility model relates to the technical field of cable processing, and in particular to a winding device for cable processing. Background Technology

[0002] A cable is a wire used for power transmission or signal transmission. It usually consists of one or more insulated conductors covered by a protective sheath.

[0003] Cable winding equipment is mainly used to wind protective layers, shielding layers, or additional insulation materials onto cable conductors. These devices play an important role in the wire and cable manufacturing process, ensuring that the cables have good electrical performance and mechanical protection.

[0004] However, existing cable winding equipment is prone to uneven material winding during use, which affects its winding effect. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a cable winding device that can tension the cable by setting this device, thereby improving its winding effect.

[0006] This utility model discloses a cable winding device, comprising a base plate, two sets of upright plates, a take-up roller, a first motor, a fixed frame, two sets of first electric push rods, two sets of lifting plates, eight sets of telescopic tubes, eight sets of telescopic rods, eight sets of first springs, two sets of mounting frames, two sets of guide wheels, and a winding device. The two sets of upright plates are symmetrically installed on the left side of the top of the base plate. The take-up roller is rotatably installed inside the two sets of upright plates. The first motor is installed at the front end of the front upright plate, and its output end passes through the front upright plate and connects to the front end of the take-up roller. The fixed frame is installed on the right side of the top of the base plate. The two sets of first electric push rods are respectively installed at the top and bottom of the fixed frame. The two sets of lifting plates are respectively installed at the output ends of the two sets of first electric push rods. The eight sets of telescopic tubes are respectively installed at the four corners of the inner ends of the two sets of lifting plates. The eight sets of telescopic rods are slidably connected to the eight sets of telescopic tubes. The eight sets of first springs are respectively sleeved on the eight sets of telescopic rods. The eight sets of telescopic rods are respectively connected to the outer ends of the two sets of mounting frames. The two sets of guide wheels are rotatably installed inside the two sets of mounting frames. The winding device is installed at the top of the base plate.

[0007] Preferably, the winding device includes a ring frame, a movable plate, a screw, a second motor, a gear ring, a gear, a third motor, a connecting plate, a T-shaped arc block, a second electric push rod, and a tensioning device. The ring frame is installed on the top of the movable plate, and a groove is provided on the top of the bottom plate. The screw is rotatably installed in the groove of the bottom plate. The second motor is installed on the right end of the bottom plate, and the output end of the second motor passes through the right end of the bottom plate and connects to the right end of the screw. The bottom of the movable plate slides in the groove of the bottom plate, and a threaded hole is provided at the bottom of the movable plate. The movable plate is threadedly connected to the screw. The gear ring is installed on the left end of the ring frame, and the gear meshes with the gear ring. The gear is installed on the output end of the third motor, and the third motor is installed on the top of the connecting plate. The T-shaped arc block is installed on the right side of the top of the connecting plate. A T-shaped annular groove is provided inside the ring frame, and the T-shaped arc block slides in the T-shaped annular groove of the ring frame. The second electric push rod is installed on the bottom end of the connecting plate, and the tensioning device is installed on the output end of the second electric push rod.

[0008] Preferably, the tensioning device includes a gantry frame, two sets of tensioning rollers, four sets of sliders, two sets of fixed rods, and four sets of second springs. The gantry frame is installed at the output end of the second electric push rod. Slide grooves are provided at the left and right ends of the gantry frame. The two sets of fixed rods are respectively installed in the two sets of slide grooves of the gantry frame. The two sets of tensioning rollers are respectively rotatably installed at the inner ends of the four sets of sliders. The four sets of sliders slide in the two sets of slide grooves of the gantry frame. Slide holes are provided in the middle of the four sets of sliders. The four sets of sliders are slidably connected to the two sets of fixed rods. The four sets of second springs are respectively sleeved on the upper and lower parts of the two sets of fixed rods.

[0009] Preferably, it also includes four sets of support plates, two sets of guide rods, and two sets of guide blocks. The four sets of support plates are respectively installed on the left and right sides of the top of the base plate, the two sets of guide rods are respectively installed on the two sets of front support plates and the two sets of rear support plates, and the two sets of guide blocks are respectively installed on the front and rear ends of the ring frame. The two sets of guide blocks are slidably connected to the two sets of guide rods.

[0010] Preferably, it also includes two sets of tension controllers, which are respectively installed at the connection positions between the output ends of the two sets of first electric push rods and the outer ends of the two sets of lifting plates.

[0011] Preferably, each of the guide wheels is provided with a guide groove.

[0012] Preferably, the second motor is configured as a stepper motor.

[0013] Preferably, the outer side of the guide wheel is provided with a rubber layer.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: the cable conductor is passed through two sets of guide wheels and the winding device is fixed on the take-up roller. Then the winding device is turned on and rotates around the cable, thereby wrapping the protective layer around the outside of the cable. The cable is tensioned under the action of eight sets of telescopic tubes, eight sets of telescopic rods and eight sets of first springs. After the cable is wound for a certain distance, the first motor is turned on and drives the take-up roller to rotate. The take-up roller then winds up the wound cable. The winding process is repeated. By setting this device, the cable can be tensioned, thereby improving the winding effect. Attached Figure Description

[0015] Figure 1 This is a first-view structural schematic diagram of the present invention;

[0016] Figure 2 This is a second-view structural schematic diagram of the present invention;

[0017] Figure 3 This is an enlarged schematic diagram of the tensioning device;

[0018] Figure 4 yes Figure 1 A magnified structural diagram of A in the middle;

[0019] Figure 5 yes Figure 2 A magnified structural diagram of B in the diagram;

[0020] Figure 6 yes Figure 3 A magnified structural diagram of C;

[0021] The attached diagram shows the following components: 1. Base plate; 2. Vertical plate; 3. Take-up roller; 4. First motor; 5. Fixed frame; 6. First electric push rod; 7. Lifting plate; 8. Telescopic tube; 9. Telescopic rod; 10. First spring; 11. Mounting frame; 12. Guide wheel; 13. Ring frame; 14. Moving plate; 15. Screw; 16. Second motor; 17. Gear ring; 18. Gear; 19. Third motor; 20. Connecting plate; 21. T-shaped arc block; 22. Second electric push rod; 23. Gantry frame; 24. Tension roller; 25. Slider; 26. Fixed rod; 27. Second spring; 28. Support plate; 29. ​​Guide rod; 30. Guide block; 31. Tension controller. Detailed Implementation

[0022] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit its scope.

[0023] like Figures 1 to 6As shown, this utility model discloses a cable winding device, including a base plate 1, two sets of upright plates 2, a winding roller 3, a first motor 4, a fixed frame 5, two sets of first electric push rods 6, two sets of lifting plates 7, eight sets of telescopic tubes 8, eight sets of telescopic rods 9, eight sets of first springs 10, two sets of mounting frames 11, two sets of guide wheels 12, and a winding device. The two sets of upright plates 2 are symmetrically installed on the top left side of the base plate 1. The winding roller 3 is rotatably installed on the inner end of the two sets of upright plates 2. The first motor 4 is installed at the front end of the front upright plate 2, and the output end of the first motor 4 passes through the front upright plate 2 and connects to the front end of the winding roller 3. The fixed frame 5 is installed on the top right side of the base plate 1. Two sets of first electric push rods 6 are installed at the top and bottom of the fixed frame 5 respectively. Two sets of lifting plates 7 are installed at the output ends of the two sets of first electric push rods 6 respectively. Eight sets of telescopic tubes 8 are installed at the four corners of the inner ends of the two sets of lifting plates 7 respectively. Eight sets of telescopic rods 9 are slidably connected to the eight sets of telescopic tubes 8 respectively. Eight sets of first springs 10 are respectively sleeved on the eight sets of telescopic rods 9. The eight sets of telescopic rods 9 are respectively connected to the outer ends of the two sets of mounting frames 11 respectively. Two sets of guide wheels 12 are rotatably installed at the inner ends of the two sets of mounting frames 11 respectively. The winding device is installed at the top of the base plate 1.

[0024] The cable conductor is passed through two sets of guide wheels 12 and fixed to the winding roller 3 by the winding device. Then the winding device is turned on and rotates around the cable, thereby wrapping the protective layer around the outside of the cable. The cable is tensioned by the action of eight sets of telescopic tubes 8, eight sets of telescopic rods 9 and eight sets of first springs 10. After the cable is wound for a certain distance, the first motor 4 is turned on and drives the winding roller 3 to rotate. The winding roller 3 then winds up the wound cable. The winding process is repeated. By setting up this device, the cable can be tensioned, thereby improving the winding effect.

[0025] As a preferred embodiment of the above, the winding device includes an annular frame 13, a movable plate 14, a screw 15, a second motor 16, a gear ring 17, a gear 18, a third motor 19, a connecting plate 20, a T-shaped arc block 21, a second electric push rod 22, and a tensioning device. The annular frame 13 is mounted on the top of the movable plate 14, and a groove is provided on the top of the base plate 1. The screw 15 is rotatably mounted in the groove of the base plate 1. The second motor 16 is mounted on the right end of the base plate 1, and the output end of the second motor 16 passes through the right end of the base plate 1 and connects to the right end of the screw 15. The bottom of the movable plate 14 slides in the groove of the base plate 1. The bottom of the movable plate 14 is connected to a threaded hole, and the movable plate 14 is threadedly connected to the screw 15. The toothed ring 17 is installed on the left end of the ring frame 13, and the gear 18 meshes with the toothed ring 17. The gear 18 is installed on the output end of the third motor 19, and the third motor 19 is installed on the top of the connecting plate 20. The T-shaped arc block 21 is installed on the right side of the top of the connecting plate 20. The ring frame 13 is provided with a T-shaped annular groove, and the T-shaped arc block 21 slides in the T-shaped annular groove of the ring frame 13. The second electric push rod 22 is installed on the bottom end of the connecting plate 20, and the tensioning device is installed on the output end of the second electric push rod 22.

[0026] By setting up a ring frame 13, a movable plate 14, a screw 15, a second motor 16, a gear ring 17, a gear 18, a third motor 19, a connecting plate 20, a T-shaped arc block 21, a second electric push rod 22, and a tensioning device, the protective layer is fixed to the cable through the feeding device and the tensioning device. The second electric push rod 22 is then activated, causing the protective layer to move to the designated position. The third motor 19 is then activated, causing the gear 18 to rotate. The gear 18 meshes with the gear ring 17, causing the connecting plate 20 to rotate as a whole. Simultaneously, the second motor 16 is activated, causing the screw 15 to rotate. The screw 15 is threadedly connected to the movable plate 14, causing the ring frame 13 to move laterally as a whole, thus wrapping the protective layer around the cable, effectively securing the protective layer to the cable.

[0027] As a preferred embodiment of the above, the tensioning device includes a gantry frame 23, two sets of tensioning rollers 24, four sets of sliders 25, two sets of fixing rods 26, and four sets of second springs 27. The gantry frame 23 is installed at the output end of the second electric push rod 22. Slide grooves are provided at the left and right ends of the gantry frame 23. The two sets of fixing rods 26 are respectively installed in the two sets of slide grooves of the gantry frame 23. The two sets of tensioning rollers 24 are respectively rotatably installed at the inner ends of the four sets of sliders 25. The four sets of sliders 25 slide in the two sets of slide grooves of the gantry frame 23. Slide holes are provided in the middle of the four sets of sliders 25. The four sets of sliders 25 are slidably connected to the two sets of fixing rods 26. The four sets of second springs 27 are respectively sleeved on the upper and lower parts of the two sets of fixing rods 26.

[0028] By setting up a gantry frame 23, tension rollers 24, sliders 25, fixing rods 26, and second springs 27, the protective layer is fixed to the cable by passing through two sets of tension rollers 24. The two sets of tension rollers 24 are tensioned by the action of four sets of second springs 27, thereby improving the effect of the protective layer being wrapped around the cable.

[0029] As a preferred embodiment of the above, it further includes four sets of support plates 28, two sets of guide rods 29 and two sets of guide blocks 30. The four sets of support plates 28 are respectively installed on the left and right sides of the top of the base plate 1. The two sets of guide rods 29 are respectively installed on the two sets of support plates 28 on the front side and the two sets of support plates 28 on the rear side. The two sets of guide blocks 30 are respectively installed on the front end and the rear end of the ring frame 13. The two sets of guide blocks 30 are slidably connected to the two sets of guide rods 29.

[0030] By setting up support plates 28, guide rods 29 and guide blocks 30, when the ring frame 13 moves, the two sets of guide blocks 30 slide on the two sets of support plates 28, which can ensure the stability of the ring frame 13 and prevent the protective layer from deviating.

[0031] As a preferred embodiment of the above, it also includes two sets of tension controllers 31, which are respectively installed at the connection positions between the output ends of the two sets of first electric push rods 6 and the outer ends of the two sets of lifting plates 7.

[0032] By setting the tension controller 31, it is easy to detect the tension of the cable.

[0033] As a preferred embodiment of the above embodiments, each of the guide wheels 12 is provided with a guide groove;

[0034] It can serve to limit and guide the cable, preventing it from deviating from its intended path.

[0035] As a preferred embodiment of the above, the second motor 16 is configured as a stepper motor;

[0036] Stepper motors offer higher precision, making it easier to control the smooth movement of the ring frame 13.

[0037] As a preferred embodiment of the above embodiment, a rubber layer is provided on the outer side of the guide wheel 12;

[0038] It can increase the friction with the cable, thereby increasing the clamping force and improving the reliability of cable winding.

[0039] This utility model discloses a cable winding device. During operation, the cable conductor is first passed through two sets of guide rollers 12 and a ring frame 13 and fixed onto the winding roller 3. Then, the protective layer is fed through two sets of tension rollers 24. The second electric push rod 22 is activated, moving the protective layer to a designated position. Next, the third motor 19 is activated, driving the gear 18 to rotate. The gear 18 meshes with the gear ring 17, causing the connecting plate 20 to rotate as a whole. Simultaneously, the second motor 16 is activated. The screw 15 is driven to rotate, and the screw 15 is threadedly connected to the moving plate 14. The screw 15 drives the ring frame 13 to move laterally as a whole, so that the protective layer is wrapped around the cable. The cable is tensioned by the action of eight sets of telescopic tubes 8, eight sets of telescopic rods 9 and eight sets of first springs 10. The protective layer is tensioned by the action of four sets of second springs 27. After the cable is wound for a certain distance, the first motor 4 is turned on. The first motor 4 drives the winding roller 3 to rotate. The winding roller 3 winds up the wound cable. Then the winding of the cable is repeated.

[0040] The cable winding device of this utility model has common mechanical installation, connection or setting methods, and can be implemented as long as it can achieve the beneficial effect. The first motor 4, the first electric push rod 6, the second motor 16, the third motor 19, the second electric push rod 22 and the tension controller 31 of the cable winding device of this utility model are purchased from the market. Technical personnel in this industry only need to install and operate it according to the accompanying instruction manual.

[0041] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A winding apparatus for cable processing, characterized by, The utility model provides a winding device, including bottom plate (1), two groups of vertical board (2), winding roller (3), first motor (4), fixed frame (5), two groups of first electric push rod (6), two groups of lifting plate (7), eight groups of telescopic pipe (8), eight groups of telescopic rod (9), eight groups of first spring (10), two groups of mounting bracket (11), two groups of wire wheel (12) and winding device, two groups of vertical board (2) symmetry install at bottom plate (1) top end left side, winding roller (3) rotationally installs in two groups of vertical board (2) inner end, first motor (4) installs at front vertical board (2) front end, and first motor (4) output passes through front vertical board (2) and is connected with winding roller (3) front end, fixed frame (5) installs at bottom plate (1) top end right side, two groups of first electric push rod (6) are installed at fixed frame (5) inner top end and bottom respectively, two groups of lifting plate (7) are installed at two groups of first electric push rod (6) output respectively, eight groups of telescopic pipe (8) are installed at the four corners of two groups of lifting plate (7) inner end respectively, eight groups of telescopic rod (9) are connected with eight groups of telescopic pipe (8) sliding respectively, eight groups of first spring (10) are respectively set in eight groups of telescopic rod (9), eight groups of telescopic rod (9) are connected with two groups of mounting bracket (11) outer end respectively, two groups of wire wheel (12) are rotatably installed at two groups of mounting bracket (11) inner end respectively, and winding device installs at bottom plate (1) top end.

2. A winding apparatus for processing an electric cable as defined in claim 1, characterized in that, The winding device includes an annular frame (13), a moving plate (14), a screw rod (15), a second motor (16), a gear ring (17), a gear wheel (18), a third motor (19), a connecting plate (20), a T-shaped arc block (21), a second electric push rod (22), and a tensioning device. The annular frame (13) is installed on the top of the moving plate (14). The bottom plate (1) has a sliding groove on the top. The screw rod (15) is rotatably installed in the sliding groove of the bottom plate (1). The second motor (16) is installed on the right end of the bottom plate (1). The output end of the second motor (16) is connected with the right end of the screw rod (15) through the right end of the bottom plate (1). The moving plate (14) slides in the sliding groove of the bottom plate (1). The bottom of the moving plate (14) is provided with a threaded hole. The moving plate (14) is threadedly connected with the screw rod (15). The gear ring (17) is installed on the left end of the annular frame (13). The gear wheel (18) is engaged with the gear ring (17). The gear wheel (18) is installed on the output end of the third motor (19). The third motor (19) is installed on the top of the connecting plate (20). The T-shaped arc block (21) is installed on the right side of the top of the connecting plate (20). The annular frame (13) is provided with a T-shaped annular groove. The T-shaped arc block (21) slides in the T-shaped annular groove of the annular frame (13). The second electric push rod (22) is installed on the bottom end of the connecting plate (20). The tensioning device is installed on the output end of the second electric push rod (22).

3. A winding apparatus for processing an electric cable as defined in claim 2, characterized in that, The tensioning device comprises a door-shaped frame (23), two groups of tensioning rollers (24), four groups of sliding blocks (25), two groups of fixed rods (26) and four groups of second springs (27), the door-shaped frame (23) is installed at the output end of the second electric push rod (22), the left end and the right end of the door-shaped frame (23) are provided with sliding grooves, the two groups of fixed rods (26) are installed in the two groups of sliding grooves of the door-shaped frame (23) respectively, the two groups of tensioning rollers (24) are rotatably installed in the inner ends of the four groups of sliding blocks (25), the four groups of sliding blocks (25) slide in the two groups of sliding grooves of the door-shaped frame (23), the middle parts of the four groups of sliding blocks (25) are provided with sliding holes in communication, the four groups of sliding blocks (25) are slidably connected with the two groups of fixed rods (26) respectively, and the four groups of second springs (27) are sleeved on the upper parts and the lower parts of the two groups of fixed rods (26) respectively.

4. The winding apparatus for processing a cable according to claim 3, wherein Further comprising four groups of supporting plates (28), two groups of guide rods (29) and two groups of guide blocks (30), the four groups of supporting plates (28) are installed on the left side and the right side of the top end of the bottom plate (1) respectively, the two groups of guide rods (29) are installed on the front two groups of supporting plates (28) and the rear two groups of supporting plates (28), the two groups of guide blocks (30) are installed on the front end and the rear end of the annular frame (13), and the two groups of guide blocks (30) are slidably connected with the two groups of guide rods (29).

5. A winding apparatus for processing an electric cable as defined in claim 4, characterized in that, Further comprising two groups of tension controllers (31), the two groups of tension controllers (31) are installed at the output ends of the two groups of first electric push rods (6) and connected with the outer ends of the two groups of lifting plates (7).

6. A winding apparatus for processing an electric cable as defined in claim 5, characterized in that, The wire guide wheels (12) are provided with wire guide grooves.

7. A winding apparatus for processing an electric cable as defined in claim 6, characterized in that, The second motor (16) is a step motor.

8. A winding apparatus for processing an electric cable as defined in claim 7, characterized in that, The wire guide wheels (12) are provided with rubber layers on the outer sides.