Filling machine for producing and processing fuel oil cleaning agent

Abstract

The utility model discloses a filling machine for producing and processing a fuel oil cleaning agent. The filling machine comprises a workbench and a stable filling mechanism, a portal frame is arranged on the upper side of the workbench, and a filling frame is arranged in the portal frame; the stable filling mechanism comprises extension rods, filling valves, cross plates, sliding grooves, sliding seats, arc-shaped connecting rods and moving cylinders, the extension rods are evenly arranged at the four corners of the lower surface of the filling frame, the lower sides of the four extension rods are fixedly connected with the upper surfaces of the cross plates correspondingly, and the filling valves are fixedly connected to the middles of the cross plates; the lower side of the outer cambered surface of the filling valve is slidably connected with a moving cylinder, the lower surface of the cross plate is provided with evenly distributed sliding grooves, the interiors of the four sliding grooves are slidably connected with sliding bases correspondingly, the interiors of the four sliding bases are rotatably connected with arc-shaped connecting rods correspondingly, and the middles of the four arc-shaped connecting rods are rotatably connected with the interior of the moving cylinder. According to the filling machine for producing and processing the fuel oil cleaning agent, the filling operation can be smoothly carried out.

Description

Technical Field

[0001] This utility model relates to the field of fuel cleaner production technology, specifically a filling machine for fuel cleaner production and processing. Background Technology

[0002] Fuel additives are a common name for fuel additives used to compensate for certain defects in gasoline and give it new, superior properties. They can clean and improve the fuel system, increase octane rating, improve atomization, reduce wear, and protect the engine. After production, fuel additives need to be packaged in batches into containers, which requires the use of filling machines.

[0003] In the prior art, patent publication number CN201920782939.6 discloses a new type of filling machine, including a base, a support column fixedly installed on the top of the base, a support frame fixedly installed on the back of the support column on the top of the base, a support plate fixedly installed on the top of the support column above the support frame, an installation cover fixedly installed on the right side of the support frame on the top of the base, a motor fixedly installed inside the installation cover, and a first rolling rod and a second rolling rod movably installed from left to right inside the support frame.

[0004] The above-mentioned filling machine has some problems in actual use. For example, it can only adjust the height of the filling valve. However, fuel additive containers come in various sizes. After the liquid enters the container, it is easy for the container to shake. If the shaking amplitude is large, the filling liquid will spill out. Therefore, we propose a filling machine for the production and processing of fuel additives. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the existing defects and provide a filling machine for the production and processing of fuel cleaners, so that the filling operation can be carried out smoothly and the problems in the background art can be effectively solved.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a filling machine for producing and processing fuel cleaner, comprising a workbench and a stable filling mechanism;

[0007] Workbench: A gantry frame is installed on its upper side, and a filling rack is installed inside the gantry frame;

[0008] Stable filling mechanism: It includes extension rods, filling valves, cross plates, grooves, slide seats, arc-shaped connecting rods, and moving cylinders. The extension rods are evenly arranged at the four corners of the lower surface of the filling frame. The lower sides of the four extension rods are fixedly connected to the upper surface of a cross plate. A filling valve is fixedly connected to the middle of the cross plate. A moving cylinder is slidably connected to the lower side of the outer arc surface of the filling valve. The lower surface of the cross plate has evenly distributed grooves. Slide seats are slidably connected inside the four grooves. Arc-shaped connecting rods are rotatably connected inside the four slide seats. The middle of each of the four arc-shaped connecting rods is rotatably connected to the inside of the moving cylinder. Abutment plates are fixedly connected to the lower sides of the four arc-shaped connecting rods. The filling operation can be carried out smoothly.

[0009] Furthermore, the upper surface of the workbench is equipped with a controller. The input end of the controller is electrically connected to an external power source, and the input end of the injection valve is electrically connected to the output end of the controller to control the normal operation of each electrical appliance.

[0010] Furthermore, the stabilizing filling mechanism also includes a second limiting rod and a spring. The spring is fixedly connected between the upper surface of the moving cylinder and the lower surface of the cross plate. The inside of the spring is movably sleeved with the outer arc surface of the filling valve. The inside of the four sliding grooves is fixedly connected with the second limiting rods respectively. The outer arc surfaces of the four second limiting rods are slidably connected to the middle of the sliding seat located in the same sliding groove, thereby realizing the function of stabilizing the bottle body.

[0011] Furthermore, a storage cylinder is provided on the upper side of the gantry frame, and the discharge pipe on the lower side of the storage cylinder is connected to the liquid inlet of the filling valve through a conveying pipe. The left end of the inlet pipe on the left side of the storage cylinder is connected to an external feeding device to realize the function of transferring fuel cleaning agent.

[0012] Furthermore, a cylinder is provided on the upper side of the gantry frame, and a height adjustment bracket is fixedly connected to the output shaft of the cylinder. An external air compressor is connected to the air inlet of the cylinder to realize the function of adjusting the height of the filling valve.

[0013] Furthermore, uniformly distributed first limiting rods are fixedly connected between the left and right inner walls of the height adjustment frame. The outer arc surfaces of the four first limiting rods are slidably connected to the upper side of a filling frame. A lead screw is rotatably connected between the left and right inner walls of the height adjustment frame. The outer thread surface of the lead screw is threadedly connected to the middle of the height adjustment frame. A motor is provided on the right side of the height adjustment frame. The output shaft of the motor is fixedly connected to the right end of the lead screw. The input end of the motor is electrically connected to the output end of the controller to realize the function of adjusting the lateral position of the filling valve.

[0014] Furthermore, a bottle conveyor is provided in the middle of the upper surface of the workbench. The input end of the bottle conveyor is electrically connected to the output end of the controller to realize the function of conveying the fuel cleaner container.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: This filling machine for producing and processing fuel cleaners has the following advantages:

[0016] This filling machine utilizes a spring telescopic structure and a linkage mechanism. Whenever the valve port of the filling valve extends into the container, the four abutment plates will also clamp the bottle mouth tightly. At this time, after the filling valve discharges the fuel cleaner into the bottle, the bottle will not shake due to the impact force, so that the fuel cleaner production and filling operation can proceed smoothly. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a structural schematic diagram of the present invention viewed from below;

[0019] Figure 3 This is an enlarged structural diagram of point A in this utility model;

[0020] Figure 4 This is a schematic diagram of the stable filling mechanism of this utility model.

[0021] In the diagram: 1. Workbench, 2. Height adjustment frame, 3. First limit rod, 4. Filling frame, 5. Stable filling mechanism, 51. Extension rod, 52. Filling valve, 53. Cross plate, 54. Slide groove, 55. Second limit rod, 56. Slide seat, 57. Arc-shaped connecting rod, 58. Spring, 59. Moving cylinder, 6. Abutment plate, 7. Lead screw, 8. Cylinder, 9. Motor, 10. Storage cylinder, 11. Controller, 12. Bottle conveyor. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-4 This embodiment provides a technical solution: a filling machine for producing and processing fuel cleaner, including a workbench 1 and a stable filling mechanism 5;

[0024] Workbench 1: A gantry frame is provided on its upper side, and a filling rack 4 is provided inside the gantry frame. A controller 11 is provided on the upper surface of workbench 1. The input end of the controller 11 is electrically connected to an external power source, and the input end of the filling valve 52 is electrically connected to the output end of the controller 11. A storage cylinder 10 is provided on the upper side of the gantry frame. The discharge pipe on the lower side of the storage cylinder 10 is connected to the liquid inlet of the filling valve 52 through a conveying pipe. The left end of the inlet pipe on the left side of the storage cylinder 10 is connected to an external feeding device. A cylinder 8 is provided on the upper side of the gantry frame. A height adjustment frame 2 is fixedly connected to the output shaft of the cylinder 8. An external air compressor is connected to the air inlet of the cylinder 8. First limit rods 3 are evenly distributed and fixedly connected between the left and right inner walls of the height adjustment frame 2. The outer arc surfaces of the four first limit rods 3 are all slidably connected to the upper side of a filling rack 4. A lead screw 7 is rotatably connected between the left and right inner walls of the height adjustment frame 2. The external thread of the lead screw 7 is threadedly connected to the middle of the height adjustment frame 2. A motor 9 is provided on the right side of the height adjustment frame 2. The output shaft of the motor 9 is fixedly connected to the right end of the lead screw 7. The input end of the motor 9 is electrically connected to the output end of the controller 11. A bottle conveyor 12 is provided in the middle of the upper surface of the workbench 1. The input end of the bottle conveyor 12 is electrically connected to the output end of the controller 11. When the filling machine is needed, the controller 11 can be adjusted to operate the bottle conveyor 12. Then, the fuel cleaner bottles to be filled are conveyed to the lower side of the gantry. At this time, the controller 11 can be adjusted to operate the motor 9. The output shaft of the motor 9 rotates in the forward and reverse directions, thereby driving the lead screw 7 to rotate in the forward and reverse directions, thereby driving the filling frame 4 to adjust its left and right position.

[0025] The stable filling mechanism 5 includes extension rods 51, filling valves 52, cross plates 53, grooves 54, slide blocks 56, arc-shaped connecting rods 57, and moving cylinders 59. The extension rods 51 are evenly distributed at the four corners of the lower surface of the filling frame 4. The lower sides of the four extension rods 51 are fixedly connected to the upper surface of one cross plate 53. The filling valve 52 is fixedly connected to the middle of the cross plate 53. The moving cylinder 59 is slidably connected to the lower side of the outer arc surface of the filling valve 52. The lower surface of the cross plate 53 has evenly distributed grooves 54. Slide blocks 56 are slidably connected inside the four grooves 54, and the interiors of the four slide blocks 56 rotate. The filling mechanism 5 is connected by arc-shaped connecting rods 57, with the middle of each of the four arc-shaped connecting rods 57 rotatably connected to the interior of the moving cylinder 59. Abutment plates 6 are fixedly connected to the lower sides of each of the four arc-shaped connecting rods 57. The stabilizing filling mechanism 5 also includes second limiting rods 55 and springs 58. The springs 58 are fixedly connected between the upper surface of the moving cylinder 59 and the lower surface of the cross plate 53. The interior of the springs 58 is movably fitted with the outer arc surface of the filling valve 52. The interiors of the four sliding grooves 54 are each fixedly connected to a second limiting rod 55. The outer arc surfaces of the four second limiting rods 55 are slidably connected to the middle of a sliding block 56 located within the same sliding groove 54, thereby... Adjust the left and right positions of the filling valve 52 until it aligns with the vertical position of the fuel cleaner bottle. At this point, the external air compressor 8 can be activated, and the telescopic end of cylinder 8 extends a specified length, thereby moving the filling rack 4 downwards to a specified position. This allows the outlet pipe of the filling valve 52 to extend into the fuel cleaner bottle. During this downward movement of the filling rack 4, the moving cylinder 59 first engages with the bottle opening of the fuel cleaner bottle. As the filling rack 4 continues to move downwards, the moving cylinder 59 stops moving downwards, engaging the bottle opening, and the spring 58 retracts. However, the cross plate 5... 3. Continue moving downwards. At this time, the four slides 56 will move relatively away from each other. During this period, the upper ends of the four arc-shaped connecting rods 57 will move relatively away from each other, thereby driving the four abutment plates 6 to tightly fasten the bottle mouth of the fuel cleaner bottle. At this time, the controller 11 can be adjusted to operate the filling valve 52. The filling valve 52 will discharge the fuel cleaner inside the storage cylinder 10 into the fuel cleaner bottle in a measured amount. Then, the various components can be adjusted to reset. The bottle conveyor 12 will transport the fuel cleaner bottle away and transport the next fuel cleaner bottle to the lower side of the filling valve 52. Then, the above process can be repeated to carry out continuous filling operations.

[0026] The working principle of the filling machine for fuel cleaner production and processing provided by this utility model is as follows: When the filling machine is needed in the production process of fuel cleaner, the controller 11 can be adjusted to operate the bottle conveyor 12, and then the fuel cleaner bottles to be filled are conveyed to the lower side of the gantry. At this time, the controller 11 can be adjusted to operate the motor 9, and the output shaft of the motor 9 rotates in both directions, thereby driving the lead screw 7 to rotate in both directions, thereby driving the filling rack 4 to adjust its left and right position, and thus driving the filling valve 52 to adjust its left and right position until the filling valve 52 corresponds to the vertical position of the fuel cleaner bottle. At this time, the external air compressor can be adjusted to operate the cylinder 8, and the telescopic end of the cylinder 8 extends to a specified length, thereby driving the filling rack 4 to move downward to a specified position, and thus extending the liquid outlet pipe of the filling valve 52 into the interior of the fuel cleaner bottle. During the downward movement, the moving cylinder 59 first engages with the mouth of the fuel cleaner bottle, and then continues to move downward with the filling rack 4. At this point, the moving cylinder 59 stops moving downward while engaging with the mouth of the fuel cleaner bottle, and the spring 58 contracts. However, the cross plate 53 continues to move downward, and the four slides 56 move relatively away. During this period, the upper ends of the four arc-shaped connecting rods 57 move relatively away, thereby driving the four abutment plates 6 to tightly engage with the mouth of the fuel cleaner bottle. At this point, the controller 11 can be adjusted, and the filling valve 52 operates. The filling valve 52 dispenses a measured amount of fuel cleaner from the storage cylinder 10 into the fuel cleaner bottle. Then, the various components can be adjusted to reset, and the bottle conveyor 12 transports the fuel cleaner bottle away and transports the next fuel cleaner bottle to the lower side of the filling valve 52. Then, the above process can be repeated for continuous filling operations.

[0027] It is worth noting that the core chip of the controller 11 disclosed in the above embodiments is a single-chip microcomputer, specifically the S7-200. The filling valve 52, cylinder 8, motor 9 and bottle conveyor 12 can be freely configured according to the actual application scenario. It is recommended that the filling valve 52 be a 1AH series filling valve, the cylinder 8 be a JSI series standard cylinder, the motor 9 be a 110BYG350D three-phase hybrid stepper motor, and the bottle conveyor 12 be a PS type bottle conveyor. The controller 11 controls the operation of the filling valve 52, cylinder 8, motor 9 and bottle conveyor 12 using methods commonly used in the prior art.

[0028] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A filling machine for producing and processing fuel cleaner, characterized in that: It includes a workbench (1) and a stable filling mechanism (5); The workbench (1) is provided with a portal frame on its upper side, and the portal frame is internally provided with a filling frame (4); The stable filling mechanism (5) comprises extension rods (51), filling valves (52), cross plates (53), sliding grooves (54), sliding seats (56), arc-shaped connecting rods (57) and moving cylinders (59), the extension rods (51) are uniformly arranged at the lower surface of the filling frame (4) at four corners, the lower side of each of the four extension rods (51) is fixedly connected with the upper surface of one cross plate (53), the middle part of the cross plate (53) is fixedly connected with the filling valve (52), the outer arc surface of the filling valve (52) is slidably connected with the moving cylinder (59) at the lower side, the lower surface of the cross plate (53) is provided with uniformly distributed sliding grooves (54), the inner part of each of the four sliding grooves (54) is slidably connected with a sliding seat (56), the inner part of each of the four sliding seats (56) is rotatably connected with an arc-shaped connecting rod (57), the middle part of each of the four arc-shaped connecting rods (57) is rotatably connected with the inner part of the moving cylinder (59), and the lower side of each of the four arc-shaped connecting rods (57) is fixedly connected with an abutting plate (6).

2. The filling machine for producing and processing fuel cleaner according to claim 1, characterized in that: The upper surface of the workbench (1) is provided with a controller (11), the input end of the controller (11) is electrically connected with an external power supply, and the input end of the filling valve (52) is electrically connected with the output end of the controller (11).

3. The filling machine for producing and processing fuel cleaner according to claim 1, characterized in that: The stable filling mechanism (5) further comprises second limiting rods (55) and springs (58), the spring (58) is fixedly connected between the upper surface of the moving cylinder (59) and the lower surface of the cross plate (53), the inner part of the spring (58) is movably sleeved with the outer arc surface of the filling valve (52), each of the four sliding grooves (54) is fixedly connected with a second limiting rod (55), and the outer arc surface of each of the four second limiting rods (55) is slidably connected with the middle part of the sliding seat (56) located in the same sliding groove (54).

4. The filling machine for producing and processing fuel cleaner according to claim 1, characterized in that: The upper side of the portal frame is provided with a storage cylinder (10), the discharge pipe at the lower side of the storage cylinder (10) is connected in communication with the liquid inlet of the filling valve (52) through a material conveying pipe, and the left end of the material inlet pipe at the left side of the storage cylinder (10) is externally connected with an external material supply device.

5. The filling machine for producing and processing fuel cleaner according to claim 2, characterized in that: The upper side of the portal frame is provided with an air cylinder (8), the output shaft of the air cylinder (8) is fixedly connected with a height adjusting frame (2), and the air inlet of the air cylinder (8) is externally connected with an external air compressor.

6. The filling machine for producing and processing fuel cleaner according to claim 5, characterized in that: The left and right inner walls of the height adjusting frame (2) are fixedly connected with uniformly distributed first limiting rods (3), the outer arc surfaces of the four first limiting rods (3) are slidably connected with the upper sides of the four filling frames (4), the left and right inner walls of the height adjusting frame (2) are rotatably connected with a screw rod (7) at the middle part, the outer thread surface of the screw rod (7) is threadedly connected with the middle part of the height adjusting frame (2), the right side of the height adjusting frame (2) is provided with a motor (9), the output shaft of the motor (9) is fixedly connected with the right end of the screw rod (7), and the input end of the motor (9) is electrically connected with the output end of the controller (11).

7. The filling machine for producing and processing fuel cleaner according to claim 2, characterized in that: The upper surface of the workbench (1) is provided with a bottle conveying machine (12), and the input end of the bottle conveying machine (12) is electrically connected with the output end of the controller (11).

Images