Martensite air valve steel wire rod annealing ladle shape improving device

By designing a martensitic gas valve steel disc annealing ladle shape improvement device with supporting and cooling components, the problem of uneven heating and cooling during the annealing process was solved, achieving uniformity of heat and cooling, improving ladle shape quality and reducing production costs.

CN224077490UActive Publication Date: 2026-04-03JIANGSU SHENYUAN SPECIAL STEEL
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-27
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

In the prior art, uneven heating and cooling are prone to occur during the annealing process of martensitic valve steel discs, resulting in poor disc shape, affecting processing quality and increasing production costs.

Method used

An improved device for annealing martensitic valve steel coils was designed, comprising a support assembly and a cooling assembly. The support assembly uses a first support plate, connecting columns, and limiting blocks to achieve layered placement and rotational heating of the coils. The cooling assembly uses a circulation pipe and a fan system to transport coolant and cold air, ensuring uniformity of heat and cooling.

Benefits of technology

By improving the uniformity of heat and cooling, the occurrence of poor packaging shape after wire rod annealing was reduced, thus improving processing quality and reducing production costs.

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Abstract

The utility model relates to the technical field of air valve steel, and discloses a martensite air valve steel coil annealing ladle shape improving device which comprises an annealing furnace and a furnace cover arranged at the top of the annealing furnace, the martensite air valve steel coil annealing ladle shape improving device is provided with a supporting assembly, so that coiled coils can be conveniently and orderly placed, uneven heating and cooling caused by stacking are avoided, and the production efficiency is improved. Layered placement of a plurality of wire rods is facilitated through the first supporting disc, the connecting column, the second supporting disc, the fixing column, the supporting sleeve and the like, gaps are reserved between the wire rods, heat transfer is promoted, the first supporting disc and the second supporting disc drive the wire rods to rotate in the annealing furnace, the uniform heating effect is improved, and production efficiency is improved. By arranging the cooling assembly, cold air can be conveniently conveyed into the annealing furnace, cooling liquid circularly flows in the circulating pipe for refrigeration, cold air conveying is achieved through the first draught fan, the air supply pipe, the connecting pipe and the like, and under the rotation effect, uniform cooling is promoted, and the situation that the annealing ladle shape of a wire rod is poor is improved.
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Description

Technical Field

[0001] This utility model relates to the field of valve steel technology, specifically to an improved device for the annealing of martensitic valve steel discs. Background Technology

[0002] Valve steel is a key material for manufacturing intake and exhaust valves of internal combustion engines. It has the ability to serve for a long time in high temperature, high pressure and high corrosion environments. Wire rod is a long strip of steel with a circular cross section that is hot rolled or cold drawn. It is usually supplied in the form of coils and is widely used in the construction industry, metal products, industrial processing and other fields.

[0003] Annealing is a key heat treatment process in wire rod processing. It promotes the elimination of work hardening, reduces hardness, and improves plasticity to facilitate subsequent processing. Currently, some wire rods are tightly stacked in the annealing furnace with insufficient gaps, which affects heat transfer. The temperature difference between different coils in the furnace is large, affecting uniform heating and cooling effect. This can easily lead to poor coil shape after annealing, affecting the quality of subsequent processing and increasing production costs. Utility Model Content

[0004] The purpose of this invention is to provide a device for improving the annealing shape of martensitic valve steel discs, so as to solve the problem of uneven heating and cooling during annealing, which leads to poor disc shape.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an annealing ladle improvement device for martensitic gas valve steel discs, comprising an annealing furnace, and further comprising:

[0006] A furnace cover is installed on top of the annealing furnace, and the interior of the annealing furnace is connected to a connecting pipe;

[0007] A support assembly is installed inside an annealing furnace. The support assembly includes a first support plate installed inside the annealing furnace, a fixed column is fixedly connected to the top of the first support plate, a connecting column is fixedly connected to the top of the first support plate, and a limit block is fixedly connected to the outside of the connecting column.

[0008] A cooling assembly is provided at one end of a connecting pipe. The cooling assembly includes a first fan connected to one end of the connecting pipe. A refrigeration box is fixedly connected to the bottom of the first fan. A circulation pipe is fixedly connected inside the refrigeration box. A water pump is connected to one end of the circulation pipe.

[0009] Preferably, a second support plate is provided on the top of the limiting block, a fixing rod is fixedly connected to the outside of the fixing column, and a support sleeve is fixedly connected to one end of the fixing rod.

[0010] Preferably, one end of the connecting column is threadedly connected to a top plate, and the bottom of the first support plate is fixedly connected to a support base.

[0011] Preferably, the support base is fixedly connected to a first gear, and a second gear is meshed with the outer side of the first gear.

[0012] Preferably, the inner ring of the second gear is provided with a connecting rod, one end of the connecting rod is provided with a motor, and the bottom of the motor is fixedly connected with a protective cover.

[0013] Preferably, the water pump has an internal delivery pipe, the first fan has an internal air supply pipe, and one end of the air supply pipe is connected to the interior of the refrigeration box.

[0014] Preferably, a fan is installed inside the refrigeration box, a storage box is fixedly connected to one side of the refrigeration box, and a second fan is installed on the outside of the annealing furnace.

[0015] Preferably, the interior of the storage box is connected to one end of the circulation pipe, and the interior of the storage box is connected to one end of the delivery pipe.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] This invention facilitates the orderly placement of rolled coils by setting up support components, avoiding uneven heating and cooling caused by stacking. Multiple coils can be arranged in layers by using a first support plate, connecting column, second support plate, fixing column, and support sleeve, with gaps between the coils to promote heat transfer. The first and second support plates drive the coils to rotate in the annealing furnace, improving the uniform heating effect. The cooling components facilitate the delivery of cold air into the annealing furnace, and the cooling is achieved by the circulation of coolant in the circulation pipe, and the cold air is delivered through the first fan, air supply pipe, and connecting pipe. Under the action of rotation, uniform cooling is promoted, improving the poor coil shape during annealing. Attached Figure Description

[0018] Figure 1 A schematic diagram of a preferred embodiment of the martensitic gas valve steel disc annealing ladle type improvement device provided by this utility model;

[0019] Figure 2 A schematic diagram of the support component structure provided by this utility model;

[0020] Figure 3 A schematic diagram of the control panel and protective cover provided by this utility model;

[0021] Figure 4 A schematic diagram of the cooling component structure provided by this utility model.

[0022] In the diagram: 1. Annealing furnace; 2. Furnace cover; 3. Connecting pipe; 4. Support assembly; 41. First support plate; 42. Fixing column; 43. Connecting column; 44. Limiting block; 5. Cooling assembly; 51. First fan; 52. Refrigeration box; 53. Circulation pipe; 54. Water pump; 6. Second support plate; 7. Fixing rod; 8. Support sleeve; 9. Top plate; 10. Support base; 11. First gear; 12. Second gear; 13. Connecting rod; 14. Motor; 15. Protective cover; 16. Conveying pipe; 17. Air supply pipe; 18. Fan; 19. Storage box; 20. Second fan. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-4 As shown, an improvement device for the annealing ladle type of martensitic gas valve steel coil includes an annealing furnace 1, a furnace cover 2 disposed on the top of the annealing furnace 1 for convenient control of the opening and closing of the annealing furnace 1, the annealing furnace 1 enabling in-furnace heating, and a connecting pipe 3 connecting the interior of the annealing furnace 1; a support assembly 4 disposed inside the annealing furnace 1, the support assembly 4 including a first support plate 41 disposed inside the annealing furnace 1, the first support plate 41 having a through groove to promote uniform heating, and a fixing column 42 fixedly connected to the top of the first support plate 41, the coil being supported and positioned by the first support plate 41 and the fixing column 42. A connecting column 43 is fixedly connected to the top of the plate 41, and a limiting block 44 is fixedly connected to the outside of the connecting column 43. A cooling assembly 5 is provided at one end of the connecting pipe 3. The cooling assembly 5 includes a first fan 51 connected to one end of the connecting pipe 3. A refrigeration box 52 is fixedly connected to the bottom of the first fan 51. The refrigeration box 52 is hinged with a door for easy control of opening and closing. A circulation pipe 53 is fixedly connected inside the refrigeration box 52. A water pump 54 is connected to one end of the circulation pipe 53. The water pump 54 and the circulation pipe 53 promote the circulation of coolant. With the cooperation of the first fan 51 and the connecting pipe 3, it is easy to deliver cold air to the annealing furnace 1.

[0025] refer to Figure 1 , Figure 2 and Figure 3As shown, a second support plate 6 is provided on the top of the limiting block 44. The inner side of the second support plate 6 is slidably connected to the outer side of the connecting column 43, and the limiting block 44 supports the second support plate 6, leaving a gap between the first support plate 41 and the second support plate 6 to facilitate the placement of the coil. A fixing rod 7 is fixedly connected to the outer side of the fixing column 42, and a support sleeve 8 is fixedly connected to one end of the fixing rod 7. With the support of the four fixing rods 7, it is easy to fix the support sleeve 8 to the fixing column 42. Through the cooperation of the support sleeve 8 and the fixing column 42, it is convenient to provide internal support for the coiled coil. The limiting device has a top plate 9 threadedly connected to one end of the connecting column 43. A support base 10 is fixedly connected to the bottom of the first support plate 41. A first gear 11 is fixedly connected to the support base 10. A second gear 12 is meshed with the outer side of the first gear 11. A connecting rod 13 is provided on the inner ring of the second gear 12. A motor 14 is provided at one end of the connecting rod 13. A protective cover 15 is fixedly connected to the bottom of the motor 14. The shaft seat of the first gear 11 is fixed to the bottom of the inner cavity of the protective cover 15. The motor 14, the first gear 11 and the second gear 12 are protected by the protective cover 15.

[0026] refer to Figure 1 and Figure 4 As shown, the water pump 54 is internally connected to a delivery pipe 16, the first blower 51 is internally connected to an air supply pipe 17, one end of the air supply pipe 17 is connected to the interior of the refrigeration box 52, the refrigeration box 52 is internally equipped with a fan 18, and a storage box 19 is fixedly connected to one side of the refrigeration box 52. The storage box 19 has an injection port and a cover for easy injection of coolant. The water pump 54 is supported by the storage box 19. A second blower 20 is installed on the outside of the annealing furnace 1. The air inlet of the second blower 20 is connected to the interior of the annealing furnace 1. The second blower 20 is used to easily draw the hot air from the annealing furnace 1 to the outside of the furnace. The interior of the storage box 19 is connected to one end of the circulation pipe 53 and one end of the delivery pipe 16.

[0027] Working Principle: In use, the inner rings of two coils are placed on the first support plate 41 through two fixing posts 42. The two coils are internally supported by the two sets of fixing posts 42, fixing rods 7, and support sleeves 8. The inner side of the second support plate 6 passes through the connecting post 43, and is supported and limited by the limiting block 44, leaving a gap between the first and second support plates 41 and 6. With the cooperation of the two sets of fixing posts 42, fixing rods 7, and support sleeves 8 on the second support plate 6, the two coils can be placed separately. The top plate 9 is threadedly connected to the top of the connecting post 43, allowing multiple coils to be arranged in layers with gaps between them, preventing stacking and facilitating heat transfer. Driven by the motor 14, the connecting rod 13 drives the second gear 12 to rotate, which in turn drives the first gear 11 to rotate the support base 10. The support base 10 drives the first support plate 41, the second support plate 6, and the multi-roll coil to rotate inside the annealing furnace 1, promoting uniform heating and improving the poor shape of the coil during annealing. When the coil needs to be cooled, the second fan 20 drives the heat in the annealing furnace 1 to be discharged outside the furnace. The water pump 54 drives the delivery pipe 16 to deliver the coolant in the storage box 19 to the circulation pipe 53 in the cooling box 52, so that the coolant circulates in the circulation pipe 53 and the storage box 19. The first fan 51 drives the air supply pipe 17 to deliver the cold air in the cooling box 52 to the connecting pipe 3. With the cooperation of the fan 18, the air flow and delivery in the cooling box 52 are accelerated, so that the connecting pipe 3 delivers the cold air to the annealing furnace 1. The rotation of the first support plate 41 and the second support plate 6 cools the coil evenly, reducing the poor shape caused by uneven cooling.

[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for improving the annealing ladle type of martensitic gas valve steel disc, comprising an annealing furnace (1), characterized in that, Also includes: A furnace cover (2) is installed on top of the annealing furnace (1), and a connecting pipe (3) is connected to the interior of the annealing furnace (1); A support assembly (4) is provided inside the annealing furnace (1). The support assembly (4) includes a first support plate (41) provided inside the annealing furnace (1). A fixing column (42) is fixedly connected to the top of the first support plate (41). A connecting column (43) is fixedly connected to the top of the first support plate (41). A limit block (44) is fixedly connected to the outside of the connecting column (43). A cooling assembly (5) is provided at one end of the connecting pipe (3). The cooling assembly (5) includes a first fan (51) connected to one end of the connecting pipe (3). A refrigeration box (52) is fixedly connected to the bottom of the first fan (51). A circulation pipe (53) is fixedly connected inside the refrigeration box (52). A water pump (54) is connected to one end of the circulation pipe (53).

2. The martensitic gas valve steel disc annealing ladle type improvement device according to claim 1, characterized in that: The top of the limiting block (44) is provided with a second support plate (6), and a fixing rod (7) is fixedly connected to the outside of the fixing column (42). One end of the fixing rod (7) is fixedly connected to a support sleeve (8).

3. The martensitic gas valve steel disc annealing ladle type improvement device according to claim 1, characterized in that: One end of the connecting column (43) is threadedly connected to the top plate (9), and the bottom of the first support plate (41) is fixedly connected to the support base (10).

4. The martensitic gas valve steel disc annealing ladle type improvement device according to claim 3, characterized in that: The support base (10) is fixedly connected to a first gear (11), and a second gear (12) is meshed with the outer side of the first gear (11).

5. The martensitic gas valve steel disc annealing ladle improvement device according to claim 4, characterized in that: The inner ring of the second gear (12) is provided with a connecting rod (13), one end of the connecting rod (13) is provided with a motor (14), and the bottom of the motor (14) is fixedly connected with a protective cover (15).

6. The martensitic gas valve steel disc annealing ladle improvement device according to claim 1, characterized in that: The water pump (54) is internally connected to a delivery pipe (16), and the first fan (51) is internally connected to an air supply pipe (17). One end of the air supply pipe (17) is connected to the interior of the refrigeration box (52).

7. The martensitic gas valve steel disc annealing ladle type improvement device according to claim 1, characterized in that: The refrigeration box (52) is equipped with a fan (18) inside, and a storage box (19) is fixedly connected to one side of the refrigeration box (52). A second fan (20) is provided on the outside of the annealing furnace (1).

8. The martensitic gas valve steel disc annealing ladle type improvement device according to claim 7, characterized in that: The interior of the storage box (19) is connected to one end of the circulation pipe (53), and the interior of the storage box (19) is connected to one end of the delivery pipe (16).