Embossing device for non-woven fabric processing

Abstract

The utility model relates to the technical field of non-woven fabric processing, and discloses an embossing device for non-woven fabric processing, which comprises a bottom plate, the output end of a servo motor is fixedly connected with a mounting sleeve block through a driving rod, the outer surface of the mounting sleeve block is movably connected with the inside of a first supporting plate, and a fabric winding rod is arranged in the mounting sleeve block. And rolling wheels are arranged in the supporting blocks and the mounting blocks. According to the cloth rolling device, one end of the cloth rolling rod is placed in the mounting sleeve block to be fixed, the other end of the cloth rolling rod is placed on the top of the supporting block, after the cloth rolling rod is fixed through the mounting block, the embossed non-woven fabric can be rolled, and after rolling is completed, the whole roll of cloth can be taken down by loosening the mounting sleeve block and the mounting block; according to the embossing device, the corresponding embossing die is placed in the mounting frame, the die and the mounting frame are fixed through the third fixing bolt, and the embossing device is matched with the hydraulic oil cylinder to emboss the non-woven fabric below.

Description

Technical Field

[0001] This utility model relates to the field of nonwoven fabric processing technology, specifically to an embossing device for nonwoven fabric processing. Background Technology

[0002] Non-woven fabrics are made from polyester fibers and are produced through a needle-punching process. They can be made in different thicknesses, textures, and hardnesses. Non-woven fabrics are characterized by moisture resistance, breathability, flexibility, light weight, non-flammability, easy decomposition, non-toxicity, non-irritation, rich colors, low price, and recyclability. They are widely used in medical and health, clothing, and industrial fields. Embossing is a common process in the processing of non-woven fabrics. Embossing not only gives non-woven fabrics a unique appearance and texture but also enhances their functionality, such as increasing adsorption capacity and improving the feel.

[0003] Conventional embossing devices for nonwoven fabric processing cannot quickly remove the embossed nonwoven fabric roll, thus reducing processing efficiency. Furthermore, if the corresponding embossing mold cannot be quickly changed as needed, the applicability of the entire device will be limited. Therefore, there is a need for an embossing device for nonwoven fabric processing that can quickly remove the embossed fabric roll and quickly change the mold as needed. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides an embossing device for nonwoven fabric processing. It has the advantages of being able to quickly remove the embossed fabric roll and quickly change the mold as needed. This solves the problem that general embossing devices for nonwoven fabric processing cannot quickly remove the embossed nonwoven fabric roll, thus reducing processing efficiency. Furthermore, if the corresponding embossing mold cannot be quickly changed as needed, the applicability of the entire device will be limited.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: an embossing device for non-woven fabric processing, comprising a base plate, a first support plate and a support block fixedly connected to the top of the base plate, a servo motor fixedly mounted on the left side of the first support plate, an installation sleeve fixedly connected to the output end of the servo motor via a drive rod, the outer surface of the installation sleeve being movably connected to the interior of the first support plate, a first fixing bolt being threadedly connected to the interior of the installation sleeve, a fabric winding rod being provided inside the installation sleeve, an installation block being provided on the top of the support block, a second fixing bolt being threadedly connected to the interior of the installation block, the outer surface of the second fixing bolt being threadedly connected to the interior of the support block, and rollers being provided inside both the support block and the installation block.

[0008] Preferably, a bracket is fixedly connected to the top of the base plate, a hydraulic cylinder is fixedly installed inside the bracket, an installation frame is fixedly connected to the bottom of the hydraulic cylinder, a third fixing bolt is threaded inside the installation frame, a connecting block is threaded on the outer surface of the third fixing bolt, and an embossing mold is fixedly connected between opposite sides of the connecting blocks.

[0009] Preferably, a fixed base is fixedly connected to the top of the bracket, and the interior of the fixed base is fixedly connected to the outer surface of the hydraulic cylinder. The fixed base serves to assist in supporting the hydraulic cylinder, allowing it to operate stably.

[0010] Preferably, a guide rod is fixedly connected to the inner surface of the bracket, and a slider is slidably connected to the outer surface of the guide rod. The opposite sides of the sliders are fixedly connected to the outer surface of the mounting frame. The sliders on both sides of the mounting frame move vertically up and down on the guide rod, ensuring that the mold can also move vertically and avoiding deformation of the embossing pattern.

[0011] Preferably, the top of the base plate is fixedly connected to an embossing platform via support legs. The non-woven fabric moves at a constant speed on the embossing platform under the drive of a servo motor, and the embossing is completed by the reciprocating pressing of the embossing mold.

[0012] Preferably, a second support plate is fixedly connected to the top of the base plate, and a shaft is fixedly connected between opposite sides of the second support plate. A leveling roller is movably connected to the outer surface of the shaft. The gap between the two leveling rollers can apply a certain pressure to the fabric. When the fabric passes through, the pressure of the rollers will squeeze and stretch the wrinkles and uneven parts on the surface of the fabric, thereby making it tend to be flat.

[0013] Compared with the prior art, the present invention provides an embossing device for nonwoven fabric processing, which has the following beneficial effects:

[0014] 1. Traditional nonwoven fabric embossing devices cannot quickly remove the embossed nonwoven fabric roll, and the inability to quickly change the corresponding embossing mold as needed limits the applicability of the device. The design of this utility model involves fixing one end of the fabric winding rod inside the mounting sleeve and placing the other end on top of the support block. After fixing with the mounting block, the embossed nonwoven fabric can be wound up. After winding, the mounting sleeve and the mounting block can be released to remove the entire roll of fabric. This utility model also involves placing the corresponding embossing mold inside the mounting frame and fixing the mold to the mounting frame with the third fixing bolt. With the help of the hydraulic cylinder, the nonwoven fabric below can be embossed.

[0015] 2. This embossing device integrates the functions of quickly removing the embossed non-woven fabric roll and changing the corresponding embossing mold as needed. The embossing device ensures that the mold can also move vertically by sliding the sliders on both sides of the mounting frame on the guide rod, thus avoiding deformation of the embossing pattern. The embossing device first passes the non-woven fabric between two leveling rollers. The gap between the two rollers can apply a certain pressure to the fabric. When the fabric passes through, the pressure of the rollers will squeeze and stretch the wrinkles and uneven areas on the surface of the fabric, thus making it tend to be flat. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a schematic diagram of the rear view structure of the leveling roller of this utility model;

[0018] Figure 3 This is a bottom view of the embossing mold of this utility model.

[0019] The components are: 1. Base plate; 2. First support plate; 3. Servo motor; 4. Mounting sleeve; 5. First fixing bolt; 6. Fabric winding rod; 7. Support block; 8. Mounting block; 9. Second fixing bolt; 10. Bracket; 11. Hydraulic cylinder; 12. Mounting frame; 13. Third fixing bolt; 14. Connecting block; 15. Embossing mold; 16. Fixed seat; 17. Guide rod; 18. Slider; 19. Support leg; 20. Embossing platform; 21. Second support plate; 22. Shaft; 23. Leveling roller. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Example 1:

[0022] Referring to Figures 1-3, an embossing device for nonwoven fabric processing includes a base plate 1. A first support plate 2 and a support block 7 are fixedly connected to the top of the base plate 1. A servo motor 3 is fixedly installed on the left side of the first support plate 2. The output end of the servo motor 3 is fixedly connected to a mounting sleeve 4 via a drive rod. The outer surface of the mounting sleeve 4 is movably connected to the interior of the first support plate 2. A first fixing bolt 5 is threadedly connected to the interior of the mounting sleeve 4. A fabric winding rod 6 is provided inside the mounting sleeve 4. An mounting block 8 is provided on the top of the support block 7. A second fixing bolt 9 is threadedly connected to the interior of the mounting block 8. The outer surface of the second fixing bolt 9 is threadedly connected to the interior of the support block 7. Rollers are provided inside both the support block 7 and the mounting block 8. An embossing platform 20 is fixedly connected to the top of the base plate 1 via a support leg 19.

[0023] Working principle: Before embossing, one end of the fabric take-up rod 6 is first placed into the mounting sleeve 4, and the first fixing bolt 5 is used to fix this end of the fabric take-up rod 6. Then, the other end is placed on the top of the support block 7. After the mounting block 8 is clipped onto the surface of the fabric take-up rod 6, it is fixed with the second fixing bolt 9. Rollers are provided inside the support block 7 and the mounting block 8 to assist the fabric take-up rod 6 in rotating. Starting the servo motor 3 will drive the fabric take-up rod 6 to rotate and start embossing. The embossing speed can be controlled by controlling the rotation speed of the servo motor 3 in conjunction with the running speed of the hydraulic cylinder 11. After this roll is finished, the first fixing bolt 5 and the second fixing bolt 9 are loosened respectively, and the entire roll of embossed non-woven fabric can be removed.

[0024] Example 2:

[0025] Referring to Figures 1-3, a bracket 10 is fixedly connected to the top of the base plate 1. A hydraulic cylinder 11 is fixedly installed inside the bracket 10. A mounting frame 12 is fixedly connected to the bottom of the hydraulic cylinder 11. A third fixing bolt 13 is threadedly connected inside the mounting frame 12. A connecting block 14 is threadedly connected to the outer surface of the third fixing bolt 13. An embossing mold 15 is fixedly connected between opposite sides of the connecting block 14. A fixing seat 16 is fixedly connected to the top of the bracket 10. The interior of the fixing seat 16 is fixedly connected to the outer surface of the hydraulic cylinder 11. A guide rod 17 is fixedly connected to the inner surface of the bracket 10. A slider 18 is slidably connected to the outer surface of the guide rod 17. The opposite side of the slider 18 is fixedly connected to the outer surface of the mounting frame 12. A second support plate 21 is fixedly connected to the top of the base plate 1. A shaft 22 is fixedly connected between opposite sides of the second support plate 21. A leveling roller 23 is movably connected to the outer surface of the shaft 22.

[0026] Working principle: After the fabric take-up rod 6 is installed, one end of the non-woven fabric is passed through two leveling rollers 23. The gap between the two leveling rollers 23 can apply a certain pressure to the fabric to achieve the effect of leveling. Then, it is fixed to the fabric take-up rod 6 by the embossing platform 20. Then, the corresponding embossing mold 15 is selected as needed and placed in the mounting frame 12. The third fixing bolt 13 is used to pass through the connecting block 14 and be fixedly connected to the inside of the mounting frame 12. At this time, the controller is used to start the servo motor 3 and the hydraulic cylinder 11 respectively. The two work together to make the embossing mold 15 reciprocate to emboss the non-woven fabric below. During the lifting and lowering of the mounting frame 12, the sliders 18 on both sides move vertically up and down on the guide rod 17 to ensure that the mold can also move vertically and avoid the deformation of the embossing pattern.

[0027] In this implementation scheme: the controller is an existing structure, and the control circuit can be implemented by a person skilled in the art through simple programming. It is common knowledge in the art, and it is only used without modification. Therefore, the control method and circuit connection will not be described in detail.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An embossing device for nonwoven fabric processing, comprising a base plate (1), characterized in that: The top of the base plate (1) is fixedly connected to a first support plate (2) and a support block (7). A servo motor (3) is fixedly installed on the left side of the first support plate (2). The output end of the servo motor (3) is fixedly connected to an installation sleeve (4) via a drive rod. The outer surface of the installation sleeve (4) is movably connected to the interior of the first support plate (2). The interior of the installation sleeve (4) is threaded with a first fixing bolt (5). The interior of the installation sleeve (4) is provided with a fabric winding rod (6). The top of the support block (7) is provided with an installation block (8). The interior of the installation block (8) is threaded with a second fixing bolt (9). The outer surface of the second fixing bolt (9) is threaded with the interior of the support block (7). Rollers are provided inside both the support block (7) and the installation block (8).

2. The embossing device for nonwoven fabric processing according to claim 1, characterized in that: A bracket (10) is fixedly connected to the top of the base plate (1). A hydraulic cylinder (11) is fixedly installed inside the bracket (10). A mounting frame (12) is fixedly connected to the bottom of the hydraulic cylinder (11). A third fixing bolt (13) is threadedly connected inside the mounting frame (12). A connecting block (14) is threadedly connected to the outer surface of the third fixing bolt (13). An embossing mold (15) is fixedly connected between opposite sides of the connecting block (14).

3. The embossing device for nonwoven fabric processing according to claim 2, characterized in that: The top of the bracket (10) is fixedly connected to a fixed seat (16), and the interior of the fixed seat (16) is fixedly connected to the outer surface of the hydraulic cylinder (11).

4. The embossing device for nonwoven fabric processing according to claim 2, characterized in that: The inner surface of the bracket (10) is fixedly connected to a guide rod (17), and the outer surface of the guide rod (17) is slidably connected to a slider (18). The opposite sides of the slider (18) are fixedly connected to the outer surface of the mounting frame (12).

5. The embossing device for nonwoven fabric processing according to claim 1, characterized in that: The top of the base plate (1) is fixedly connected to an embossing platform (20) via a support leg (19).

6. The embossing device for nonwoven fabric processing according to claim 1, characterized in that: The top of the base plate (1) is fixedly connected to a second support plate (21), and a shaft (22) is fixedly connected between opposite sides of the second support plate (21). A leveling roller (23) is movably connected to the outer surface of the shaft (22).

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