Asphalt compacting device

Abstract

The utility model discloses an asphalt compaction device, and relates to the technical field of asphalt pavement backfill compaction, the asphalt compaction device comprises a compaction frame, and also comprises a power vibration device, the lower end of the power vibration device is provided with a compaction block through a screw; the cleaning and scraping device comprises a cleaning and scraping piece, an electric telescopic rod, a transmission piece and a driving motor, the cleaning and scraping piece is hinged to the upper portion of one side of the transmission piece, the electric telescopic rod is hinged to the bottom of the cleaning and scraping piece and the lower portion of one side of the transmission piece, and the driving motor is installed on the compaction frame through a screw. The output end of the motor is connected with the transmission part; and the power supply device is fixedly arranged at the top of the compaction frame. The device is used for cleaning and scraping the backfill material at the sampling hole adhered to the bottom of the compaction block in the compaction process of the compaction block, so that the backfill material is prevented from being adhered to the bottom of the compaction disc, the subsequent beating compaction uniformity is prevented from being influenced, the compaction disc is prevented from being corroded, and the service life of the compaction disc is prevented from being influenced.

Description

Technical Field

[0001] This utility model relates to the field of asphalt pavement backfill compaction technology, specifically an asphalt compaction device. Background Technology

[0002] Asphalt is a black or dark-colored mixture derived from natural or artificial sources. It is mainly composed of high molecular weight hydrocarbons, has good water resistance and corrosion resistance, can adhere tightly to the surface of mineral materials, has good adhesion, and also has a certain degree of plasticity, allowing it to adapt to the deformation of the substrate.

[0003] In the process of modernization, the scale of transportation infrastructure construction continues to expand. Asphalt pavement, due to its excellent driving comfort, good skid resistance, and durability, is widely used in highway and urban road projects. Asphalt compaction, as the core step in asphalt pavement construction, plays a decisive role in pavement quality.

[0004] A search revealed that Chinese patent document CN218233095U discloses an asphalt concrete backfill compaction device, including an installation plate; a compaction structure comprising two horizontal plates, two sets of sliding plates, a fixing rod, and a compaction disc; the two horizontal plates are positioned opposite each other at the bottom of the installation plate, the fixing rod is positioned between the two horizontal plates, the two sliding plates are positioned opposite each other on the outside of the fixing rod, the compaction disc is threadedly connected to the fixing rod, a cylinder is provided on the outside of the installation plate, and the output shaft at the bottom of the cylinder is in contact with the top of the fixing rod; a groove is provided on opposite sides of the two horizontal plates, and the end of the sliding plate away from the fixing rod is located inside the groove.

[0005] CN220888261U discloses an asphalt compaction device, including a supporting top plate, a battery protection box fixedly connected to the front end of the top of the supporting top plate, a telescopic shock absorption mechanism provided at the center of the top of the supporting top plate, legs fixedly connected to the front and rear sides of the bottom of the supporting top plate, vertical slots provided on opposite sides of the legs, a supporting horizontal plate provided between the legs, a sliding plate fixedly connected to the front and rear sides of the supporting horizontal plate, a supporting cylinder fixedly connected to the top of the supporting horizontal plate, a force-bearing block fixedly connected to the top of the supporting cylinder, a hammering mechanism provided above the force-bearing block, a fixing rod fixedly connected to the bottom of the supporting horizontal plate, and a quick assembly and disassembly mechanism provided at the bottom of the fixing rod.

[0006] The aforementioned patent documents all disclose a method of compacting the backfill material in the sampling holes by impacting with a compaction disc. However, in actual use, when the compaction disc impacts the backfill material, the backfill material will stick to the bottom of the compaction disc, affecting the uniformity of subsequent impact compaction, which will affect the performance and quality of the sampling hole and cause corrosion to the compaction disc, affecting its service life. Therefore, how to clean the backfill material stuck to the bottom of the compaction disc is an urgent problem to be solved. Utility Model Content

[0007] The purpose of this invention is to solve the problems in the background art by providing an asphalt compaction device.

[0008] To achieve the above objectives, the present invention adopts the following technical solution:

[0009] An asphalt compaction device includes a compaction frame and further includes: a dynamic vibration device mounted on the compaction frame, with a compaction block screwed to the lower end of the dynamic vibration device; the dynamic vibration device controls the compaction block to move up and down to compact the backfill material at the sampling hole; a cleaning device disposed on the inner wall of the compaction frame, the cleaning device including a cleaning component, an electric telescopic rod, a transmission component, and a drive motor; the cleaning component is hinged to one side above the transmission component, the electric telescopic rod is hinged to the bottom of the cleaning component and one side below the transmission component; the drive motor is screwed to the compaction frame, and its output end is connected to the transmission component to drive the transmission component to rotate, causing the cleaning component and the electric telescopic rod to rotate horizontally to clean the bottom of the compaction block; and a power supply device fixed to the top of the compaction frame to supply power to the dynamic vibration device and the cleaning device.

[0010] As a preferred technical solution of this utility model, the compaction frame includes an upper panel and support columns. There are three support columns arranged in a ring around the outer periphery of the upper panel. The support columns are in an inverted L-shape. There are also three cleaning and scraping devices arranged in a ring, and the cleaning and scraping devices are installed inside the support columns.

[0011] As a preferred embodiment of this invention, a brake wheel is installed at the bottom of the support column for moving the entire device.

[0012] As a preferred embodiment of this utility model, the power supply device is located at the top of the connection between one of the support columns and the upper panel, and a switch is provided on the upper panel for controlling the start of the device.

[0013] As a preferred technical solution of this utility model, the cleaning component includes a scraper, a connecting plate, and a limiting block. The scraper has a dovetail-shaped cross-section, and its upper surface is in contact with the bottom of the compaction block. The scraper and the connecting plate are slidably connected, and a groove adapted to the connecting plate is provided at the bottom of the scraper. The limiting block includes a stop portion and a connecting portion. The stop portion is fixed to one end of the connecting portion, and the connecting portion is threadedly connected to the end of the connecting plate near the compaction block. The stop portion is disposed outside the connecting plate and the scraper near the compaction block and is in contact with the scraper.

[0014] As a preferred embodiment of this utility model, the transmission component includes a rotating shaft, a connecting block, a first gear, and a second gear. An installation groove is provided on the inner wall of the support column. The rotating shaft is rotatably installed in the installation groove. Two first gears are symmetrically arranged vertically and coaxially, both fixed to the rotating shaft. Two connecting blocks are also arranged vertically and coaxially, both fixed to the rotating shaft. The second gear is located on the side of the two first gears away from the compaction block and meshes with the two first gears sequentially at intervals. The second gear is installed at the output end of the drive motor, and the upper connecting block is hinged to the end of the connecting plate away from the compaction block.

[0015] As a preferred embodiment of this utility model, the lower end of the electric telescopic rod is hinged to the connecting block below, and the upper end of the electric telescopic rod is hinged to the bottom of the connecting plate, for rotating the cleaning and scraping parts in the vertical direction.

[0016] Compared with the prior art, the present invention provides an asphalt compaction device, which has the following beneficial effects:

[0017] 1. This asphalt compaction device, through the coordinated use of a cleaning scraper, an electric telescopic rod, a transmission component, a drive motor, and a compaction frame, is used to clean the backfill material adhering to the sampling holes at the bottom of the compaction block during the compaction process, as the block moves upward. This prevents the backfill material from sticking to the bottom of the compaction disc, affecting the uniformity of subsequent impact compaction, and causing corrosion to the compaction disc, thus affecting its service life.

[0018] 2. This asphalt compaction device, through the use of scrapers, connecting plates and limiting blocks, can be flexibly disassembled when the scrapers are damaged or when cleaning is required. It has a simple structure and is easy to operate. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This utility model Figure 1 A structural diagram from another perspective;

[0021] Figure 3 This is a schematic diagram of the cleaning and scraping device of this utility model when it is not in use;

[0022] Figure 4 This is a schematic diagram of the cleaning and scraping device and the compaction frame of this utility model;

[0023] Figure 5 This is a schematic diagram of the cleaning and scraping device of this utility model;

[0024] Figure 6 This is a schematic diagram of the structure of this utility model.

[0025] In the diagram: 1. Compaction frame; 2. Power vibration device; 3. Compaction block; 4. Power supply device; 5. Switch; 6. Brake wheel; 7. Scraper; 8. Connecting plate; 9. Limiting block; 10. Electric telescopic rod; 11. Connecting block; 12. Rotating shaft; 13. Gear 1; 14. Gear 2; 15. Drive motor; 16. Mounting slot. Detailed Implementation

[0026] The present invention will be further described below with reference to specific embodiments. However, those skilled in the art should understand that the detailed description given here with reference to the accompanying drawings is for better explanation. The structure of the present invention may exceed the limited embodiments described herein. Some equivalent alternatives or common means will not be described in detail here, but they still fall within the protection scope of this application.

[0027] Figures 1-6 This is the preferred embodiment of the present invention, which is described below in conjunction with the appendix. Figures 1-6 The present invention will be further described below.

[0028] See attached document Figures 1-6 This utility model discloses an asphalt compaction device, including a compaction frame 1, and further comprising: a power vibration device 2, which is mounted on the compaction frame 1, with a compaction block 3 screwed onto the lower end of the power vibration device 2, the power vibration device 2 being used to control the compaction block 3 to move up and down, thereby compacting the backfill material at the sampling hole; a cleaning device, which is set on the inner wall of the compaction frame 1, the cleaning device including a cleaning component, an electric telescopic rod 10, a transmission component, and a drive motor 15, the cleaning component being hinged to one side above the transmission component, the electric telescopic rod 10 being hinged to the bottom of the cleaning component and one side below the transmission component, the drive motor 15 being mounted on the compaction frame 1 with screws, and its output end being connected to the transmission component, for driving the transmission component to rotate, so that the cleaning component and the electric telescopic rod 10 rotate horizontally, cleaning the bottom of the compaction block 3; and a power supply device 4, which is fixed to the top of the compaction frame 1, for supplying power to the power vibration device 2 and the cleaning device.

[0029] Specifically, the compaction frame 1 includes an upper panel and support columns. There are three support columns arranged in a circular array along the outer periphery of the upper panel. The support columns are in an inverted L-shape. There are also three cleaning devices arranged in a circular array. The cleaning devices are installed inside the support columns. Brake wheels 6 are installed at the bottom of the support columns for moving the entire device. The power supply device 4 is located at the top of the connection between one of the support columns and the upper panel. A switch 5 is installed on the upper panel for controlling the start of the device.

[0030] In this embodiment, the upper panel and the support column are an integral structure. The brake wheel 6 is installed at the bottom of the support column by screws. The device is moved to the outside of the sampling hole to be compacted by the brake wheel 6. The brake component of the brake wheel 6 is stepped on, so that the device stops at this position. The switch 5 is pressed to connect the power device 4 with the power vibration device 2 and the cleaning device. The power vibration device 2 controls the compaction block 3 to move up and down to compact the backfill at the sampling hole. After the compaction block 3 moves up, the three cleaning devices operate in sequence to clean the backfill stuck to the bottom of the compaction block 3. Then the compaction block 3 moves down again, and the operation is repeated.

[0031] Specifically, the cleaning component includes a scraper 7, a connecting plate 8, and a limiting block 9. The scraper 7 has a dovetail-shaped cross-section, and its upper surface is in contact with the bottom of the compaction block 3. The scraper 7 is slidably connected to the connecting plate 8, and a groove adapted to the connecting plate 8 is provided at the bottom of the scraper 7. The limiting block 9 includes a stop part and a connecting part. The stop part is fixed to one end of the connecting part, and the connecting part is threadedly connected to the end of the connecting plate 8 near the compaction block 3. The stop part is located outside the connecting plate 8 and the scraper 7 near the compaction block 3 and is in contact with the scraper 7.

[0032] In this embodiment, the transmission component drives the scraper to rotate horizontally, causing one side of the scraper 7 to move from one side of the compaction block 3 toward the compaction block 3. The upper surface of the scraper 7 gradually contacts the bottom of the compaction block 3, scraping away the backfill material adhering to the bottom. When the scraper 7 rotates in the opposite direction, the other side of the scraper 7 moves from the other side of the compaction block 3 toward the compaction block 3, achieving reciprocating scraping of the bottom of the compaction block 3 to ensure cleaning effect. When the scraper 7 needs to be replaced, the limiting block 9 is screwed outward to separate the limiting block 9 from the connecting plate 8, and the scraper 7 can be removed and replaced.

[0033] Specifically, the transmission components include a rotating shaft 12, a connecting block 11, a first gear 13, and a second gear 14. An installation groove 16 is provided on the inner side wall of the support column. The rotating shaft 12 is rotatably installed in the installation groove 16. Two first gears 13 are symmetrically arranged vertically and are coaxially arranged, both fixed on the rotating shaft 12. Two connecting blocks 11 are arranged vertically and are coaxially arranged, both fixed on the rotating shaft 12. The second gear 14 is located on the side of the two first gears 13 away from the compaction block 3, and is sequentially meshed with the two first gears 13 at intervals. The second gear 14 is installed at the output end of the drive motor 15. The upper connecting block 11 is hinged to the end of the connecting plate 8 away from the compaction block 3.

[0034] In this embodiment, gear 14 is an irregular bevel gear. The drive motor 15 drives gear 14 to rotate. Gear 14 first drives gear 13 above to rotate, and then drives connecting block 11 to rotate through shaft 12. This causes the cleaning component and electric telescopic rod 10 to rotate horizontally to one side, completing the cleaning of the bottom of compacted block 3. Gear 14 continues to rotate and then meshes with gear 13 below. Gear 13 below drives shaft 12 and connecting block 11 to rotate in the opposite direction, causing the cleaning component and electric telescopic rod 10 to rotate horizontally in the opposite direction to the other side, thereby reciprocating the cleaning of the bottom of compacted block 3.

[0035] Specifically, the lower end of the electric telescopic rod 10 is hinged to the connecting block 11 below, and the upper end of the electric telescopic rod 10 is hinged to the bottom of the connecting plate 8, for rotating the cleaning and scraping parts in the vertical direction.

[0036] In this embodiment, when the compaction block 3 is not in use, the electric telescopic rod 10 drives the cleaning component to rotate vertically, so that it is folded up and avoided damage due to accidental contact.

[0037] In use, the entire device is moved to the outside of the sampling hole to be compacted by the brake wheel 6. The brake component of the brake wheel 6 is stepped on to stop the device in that position. The switch 5 is pressed to connect the power supply device 4, the power vibration device 2, and the cleaning device. At this time, the cleaning component is folded and located in the initial position. The drive motor 15 drives the gear 14 to rotate. The gear 14 meshes with the gear 13 below, causing the cleaning component and the electric telescopic rod 10 to rotate horizontally to the starting position on one side of the support column. The gear 14 separates from the gear 13 below, the drive motor 15 stops operating, and the electric telescopic rod 10 causes the cleaning component to rotate upward until it is parallel to the ground. The electric telescopic rod 10 then stops operating.

[0038] The power vibration device 2 controls the compaction block 3 to move up and down, thereby compacting the backfill material at the sampling hole. After the compaction block 3 moves up, the three cleaning devices operate in sequence. The drive motor 15 continues to operate, causing gear 2 14 to drive gear 1 13 above to rotate. This drives the connecting block 11 to rotate through the rotating shaft 12, thereby causing the cleaning component and the electric telescopic rod 10 to rotate horizontally to one side. When the cleaning component moves to the end position, gear 2 14 separates from gear 1 13 above, completing the cleaning of the bottom of the compaction block 3. Gear 2 14 continues to rotate and then meshes with gear 1 13 below. Gear 1 13 below drives the rotating shaft 12 and the connecting block 11 to rotate in the opposite direction, causing the cleaning component and the electric telescopic rod 10 to rotate horizontally in the opposite direction to the other side, thereby reciprocating the cleaning of the bottom of the compaction block 3. After the cleaning is completed, the cleaning component returns to the starting position, and the compaction block 3 continues to move down for compaction. The operation can be repeated.

[0039] After compaction, the drive motor 15 resets the scraper to its initial position. If the scraper 7 needs to be replaced, the limiting block 9 is screwed outward to separate the limiting block 9 from the connecting plate 8, and the scraper 7 can be removed and replaced.

[0040] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model without departing from its technical solution shall still fall within the protection scope of this utility model.

Claims

1. An asphalt compacting device comprising a compacting frame (1), characterised in that, Also include: Power vibration device (2), the power vibration device (2) is installed on the compactor (1), the lower end of power vibration device (2) is installed with compaction block (3) through screw, power vibration device (2) is used for controlling compaction block (3) to move up and down, realizes the compaction of backfill material at sampling hole; The cleaning device is arranged on the inner side wall of the compactor (1), and the cleaning device comprises a cleaning member, an electric telescopic rod (10), a transmission member and a driving motor (15), the cleaning member is hingedly arranged above one side of the transmission member, the electric telescopic rod (10) is hingedly arranged at the bottom of the cleaning member and below one side of the transmission member, the driving motor (15) is installed on the compactor (1) through screw, and the output end thereof is connected with the transmission member, for driving the transmission member to rotate, so that the cleaning member and the electric telescopic rod (10) are horizontally rotated, and the bottom of the compaction block (3) is cleaned; The power supply device (4) is fixedly arranged on the top of the compactor (1), and is used for supplying power to the power vibration device (2) and the cleaning device.

2. An asphalt compactor as claimed in claim 1, wherein: The compactor (1) comprises an upper panel and a support column, the support column is arranged in a circular array along the outer periphery of the upper panel, there are three support columns, and the support column is in an inverted L shape, the cleaning device is also arranged in a circular array, and the cleaning device is installed on the inner side of the support column.

3. An asphalt compactor as claimed in claim 2, wherein: The brake wheel (6) is installed at the bottom of the support column, for moving the whole device.

4. An asphalt compactor as claimed in claim 2, wherein: The power supply device (4) is arranged at the top of the connection between one of the support columns and the upper panel, and the upper panel is provided with a switch (5) for controlling the start of the device.

5. An asphalt compactor as defined in claim 2, wherein: The cleaning member comprises a scraper (7), a connecting plate (8) and a limiting block (9), the cross section of the scraper (7) is in the shape of a swallow tail, the upper surface thereof is in close contact with the bottom of the compaction block (3), the scraper (7) is slidably connected with the connecting plate (8), and a sliding groove matched with the connecting plate (8) is formed in the bottom of the scraper (7); The limiting block (9) comprises a blocking portion and a connecting portion, the blocking portion is fixedly arranged at one end of the connecting portion, the connecting portion is threadedly connected with one end of the connecting plate (8) close to the compaction block (3), and the blocking portion is arranged outside one end of the connecting plate (8) and the scraper (7) close to the compaction block (3) and in close contact with the scraper (7).

6. An asphalt compactor as claimed in claim 5, wherein: The transmission member comprises a rotating shaft (12), a connecting block (11), a gear one (13) and a gear two (14), an installation groove (16) is formed in the inner side wall of the support column, the rotating shaft (12) is rotatably installed in the installation groove (16), two gear ones (13) are symmetrically arranged above and below and coaxially arranged, and are fixedly arranged on the rotating shaft (12), two connecting blocks (11) are arranged above and below and coaxially arranged, and are fixedly arranged on the rotating shaft (12), the gear two (14) is arranged on one side of the two gear ones (13) away from the compaction block (3), and is sequentially and separately meshingly connected with the two gear ones (13) above and below; The gear two (14) is installed on the output end of the driving motor (15), and the upper connecting block (11) is hingedly arranged at one end of the connecting plate (8) away from the compaction block (3).

7. An asphalt compactor as claimed in claim 6, wherein: The electric telescopic rod (10) is hingedly installed on the lower connecting block (11), and the upper end of the electric telescopic rod (10) is hingedly installed on the bottom of the connecting plate (8), for rotating the cleaning blade in the vertical direction.

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