Emulsion rapid cooling device

By incorporating a stirring component into the rapid cooling device for emulsions, the problem of insufficient contact area between the coolant and the heat source is solved, resulting in better cooling performance and ensuring rapid cooling of the emulsion and product safety.

CN224080513UActive Publication Date: 2026-04-03QUANZHOU DUOLE OIL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing emulsion pumps cannot effectively agitate the liquid during the cooling process, resulting in insufficient contact area between the coolant and the heat source, and thus poor cooling effect.

Method used

A rapid cooling device for emulsions was designed, comprising a barrel assembly, a top cover assembly, a barrel assembly, a barrel assembly, a top cover assembly, a barrel assembly, a top cover assembly, and a stirring assembly. By setting up the stirring assembly for stirring, the contact area between the coolant and the heat source is increased.

Benefits of technology

The design of the stirring component increases the contact area between the coolant and the heat source, achieving a better cooling effect and ensuring that the emulsion of the margarine cools quickly after sterilization, preventing the re-growth of microorganisms.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quick cooling device for emulsion, which comprises a barrel body assembly, a guide pipe assembly, an upper cover assembly and a stirring assembly, the inside of the barrel body assembly is fixedly connected with the guide pipe assembly, the upper end of the barrel body assembly is fixedly connected with the upper cover assembly, and the rear end of the barrel body assembly is fixedly connected with the stirring assembly. The barrel body assembly is characterized by further comprising a cooling barrel, and the lower end of the cooling barrel is fixedly connected with the support; the cooling shell covers are fixedly connected to the left end and the right end of the cooling barrel; the semiconductor cooling fin is fixedly connected to the cooling shell cover; by arranging the stirring assembly capable of stirring the cooling liquid when the emulsion is cooled, the device can stir the cooling liquid when the emulsion is cooled, so that the contact area between the cooling liquid and a heat source can be increased, and the cooling effect is better.
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Description

Technical Field

[0001] This utility model relates to the field of margarine emulsification and sterilization process, specifically a device for rapid cooling of emulsion. Background Technology

[0002] Margarine emulsion is made by mixing liquid and solid fats, then adding ingredients such as salt, sugar, flavorings, food coloring, milk powder, emulsifiers, preservatives, and water. This mixture is stirred to create an emulsion. Margarine is a plastic fat product made from vegetable oil, some animal fat, water, and seasonings, used to replace natural butter derived from milk. It has a bright pale yellow appearance, a uniform and delicate texture, good flavor, and is free of mold and impurities. Its fat content is above 75%–80%, water content is 16%–20%, and salt content is less than 3%. It may also contain small amounts of emulsifiers, vitamins, lactic acid, and other additives. After sterilization, the margarine emulsion needs to be rapidly cooled to prevent the regrowth of microorganisms.

[0003] For example, an emulsion pump with a rapid cooling structure, as described in authorization announcement number CN219062078U, relates to the field of emulsion pump technology. This emulsion pump with a rapid cooling structure includes a fixed base plate, a cooling assembly, and auxiliary components. A cooling tank, an emulsion pipe, and an emulsion head are fixedly mounted on the top of the fixed base plate. Mounting horizontal plates are fixedly mounted on the inner walls of both sides of the cooling tank, and a pump body is fixedly mounted on the top of the mounting horizontal plates.

[0004] The aforementioned device can blow out the heat inside the cooling box by rotating the cooling fan blades, balancing the normal outdoor temperature with the temperature inside the cooling box, thereby achieving rapid cooling. However, the aforementioned device does not have a device to stir the coolant while cooling the emulsion, which means that the device cannot increase the contact area between the coolant and the heat source, resulting in poor cooling effect. Utility Model Content

[0005] Therefore, in order to overcome the above-mentioned shortcomings, this utility model provides a device for rapid cooling of emulsion.

[0006] This utility model is implemented as follows: a rapid cooling device for emulsions is constructed, comprising a barrel assembly, a conduit assembly, a top cover assembly, and a stirring assembly. The barrel assembly is fixedly connected to the conduit assembly, the upper end of the barrel assembly is fixedly connected to the top cover assembly, and the rear end of the barrel assembly is fixedly connected to the stirring assembly. The barrel assembly further comprises: a cooling barrel, the lower end of which is fixedly connected to a support; a cooling shell, fixedly connected to the left and right ends of the cooling barrel; a semiconductor heat sink, fixedly connected to the cooling shell; a fan, fixedly connected to the cooling shell; a support, the lower end of which is also fixedly connected to a gasket; a drain pipe, fixedly connected to the lower end of the cooling barrel; a drain valve, fixedly connected to the middle of the drain pipe; and a display controller, fixedly connected to the front end of the cooling barrel.

[0007] Preferably, the conduit assembly includes: a feed pipe, the lower end of which is fixedly connected to the cooling tank; a discharge valve, fixedly connected to the lower end of the feed pipe; a feed valve, fixedly connected to the upper end of the feed pipe; a liquid guide hopper, fixedly connected to the upper end of the feed pipe; a main water inlet pipe, also fixedly connected to the upper end of the feed pipe; a threaded groove, located at the lower end of the main water inlet pipe; a thread, located at the lower end of the Y-type filter screen; and a Y-type filter screen, which is threadedly connected to the main water inlet pipe via the thread and the threaded groove.

[0008] Preferably, the upper cover assembly includes: an upper cover fixedly connected to the upper end of the cooling tank, and the upper cover is also fixedly connected to the upper end of the feed pipe; a water inlet pipe fixedly connected to the upper end of the upper cover; a temperature detector fixedly connected to the upper end of the upper cover with its lower detection rod placed inside the cooling tank; a capacitive liquid level detector fixedly connected to the upper end of the upper cover with its lower detection rod placed inside the cooling tank; an ice cube observation container fixedly connected to the upper end of the upper cover; a sliding cover slidably connected to the upper end of the ice cube observation container; and a baffle fixedly connected to the lower end of the upper cover.

[0009] Preferably, the stirring assembly includes: a protective shell fixedly connected to the rear end of the cooling tank; a motor fixedly connected to the upper end of the protective shell; a rotating rod rotatably connected inside the protective shell, the upper end of the rotating rod being fixedly connected to the lower drive shaft of the motor; a first bevel gear fixedly connected to the rotating rod; a second bevel gear meshing with the first bevel gear and rotatably connected to the front end of the protective shell; an impeller fixedly connected to the front end of the second bevel gear; a liquid-guiding protective shell fixedly connected inside the cooling tank, the rear end of the liquid-guiding protective shell also rotatably connected to the second bevel gear; and a liquid-passing barrier fixedly connected inside the cooling tank.

[0010] Preferably, the support is provided in four sets, all of which are located at the lower end of the cooling barrel.

[0011] Preferably, the upper end of the ice block observation container is provided with a sliding groove.

[0012] Preferably, the first bevel tooth, the second bevel tooth, and the impeller are each provided with eight sets.

[0013] This utility model has the following advantages: This utility model provides an improved rapid cooling device for emulsions, which, compared with similar equipment, has the following improvements:

[0014] The present invention discloses a rapid cooling device for emulsions. By incorporating a stirring component that agitates the coolant during the cooling process, the device increases the contact area between the coolant and the heat source, resulting in better cooling performance. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the barrel assembly structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the conduit assembly structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the upper cover assembly structure of this utility model;

[0019] Figure 5 This is a schematic diagram of the stirring assembly structure of this utility model.

[0020] The components include: barrel assembly-1, cooling barrel-11, cooling shell-12, semiconductor heat sink-13, fan-14, bracket-15, drain pipe-16, drain valve-17, display controller-18, conduit assembly-2, feed pipe-21, discharge valve-22, feed valve-23, liquid guide hopper-24, water inlet main pipe-25, threaded groove-26, thread-27, Y-type filter screen-28, top cover assembly-3, top cover-31, water inlet pipe-32, temperature detector-33, capacitive liquid level detector-34, ice observation hopper-35, sliding cover-36, baffle-37, stirring assembly-4, protective shell-41, motor-42, rotating rod-43, first bevel tooth-44, second bevel tooth-45, impeller-46, liquid guide protective shell-47, and liquid flow barrier block-48. Detailed Implementation

[0021] The following is in conjunction with the appendix Figures 1-5The principles and features of this utility model are described below. The examples given are for illustrative purposes only and are not intended to limit the scope of this utility model. The utility model is described more specifically in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of this utility model will become clearer from the following description. It should be noted that the drawings are all in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of this utility model.

[0022] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0024] Example 1:

[0025] Please see Figures 1-5 This utility model discloses a rapid cooling device for emulsion, comprising a barrel assembly 1, a conduit assembly 2, a top cover assembly 3, and a stirring assembly 4. The barrel assembly 1 is fixedly connected to the conduit assembly 2, the upper end of the barrel assembly 1 is fixedly connected to the top cover assembly 3, the rear end of the barrel assembly 1 is fixedly connected to the stirring assembly 4, the lower end of the cooling barrel 11 is fixedly connected to the support 15, the cooling shell 12 is fixedly connected to the left and right ends of the cooling barrel 11, the semiconductor heat sink 13 is fixedly connected to the cooling shell 12, and the semiconductor heat sink 13 can reduce the water temperature in the cooling barrel 11 after being activated, the fan 14 is fixedly connected to the cooling shell 12, the lower end of the support 15 is also fixedly connected to a gasket, the drain pipe 16 is fixedly connected to the lower end of the cooling barrel 11, the drain valve 17 is fixedly connected to the middle of the drain pipe 16, the display controller 18 is fixedly connected to the front end of the cooling barrel 11, and the support 15 is provided in four sets, all of which are located at the lower end of the cooling barrel 11.

[0026] The conduit assembly 2 has a lower end of the feed pipe 21 fixedly connected to the cooling tank 11, a discharge valve 22 fixedly connected to the lower end of the feed pipe 21, and the discharge valve 22 can be rotated and opened to allow the cooled emulsion in the feed pipe 21 to be discharged. The feed valve 23 is fixedly connected to the upper end of the feed pipe 21, the liquid guide hopper 24 is fixedly connected to the upper end of the feed pipe 21, the water inlet main pipe 25 is also fixedly connected to the upper end of the feed pipe 21, the threaded groove 26 is provided at the lower end of the water inlet main pipe 25, and the thread 27 is provided at the lower end of the Y-type filter screen 28. The Y-type filter screen 28 is threadedly connected to the water inlet main pipe 25 through the thread 27 and the threaded groove 26.

[0027] The upper cover assembly 3 has an upper cover 31 fixedly connected to the upper end of the cooling tank 11. The upper cover 31 is also fixedly connected to the upper end of the feed pipe 21. The water inlet pipe 32 is fixedly connected to the upper end of the upper cover 31. The temperature detector 33 is also fixedly connected to the upper end of the upper cover 31, and its lower detection rod is placed inside the cooling tank 11. The capacitive liquid level detector 34 is also fixedly connected to the upper end of the upper cover 31, and its lower detection rod is placed inside the cooling tank 11. After the capacitive liquid level detector 34 is activated, it can detect the liquid level in the cooling tank 11 and send the detected data to the display controller 18 for processing and display via wires. The observation ice cube bucket 35 is also fixedly connected to the upper end of the upper cover 31. The sliding cover 36 is slidably connected to the upper end of the observation ice cube bucket 35. The baffle 37 is fixedly connected to the lower end of the upper cover 31. The upper end of the observation ice cube bucket 35 is provided with a sliding groove.

[0028] This utility model provides an improved device for rapid cooling of emulsions, the working principle of which is as follows:

[0029] First, when using this equipment, place it in the work area, and then connect it to an external power source to provide the necessary electrical energy for its operation.

[0030] Secondly, when this device is needed, cooling water can be first delivered to the cooling tank 11 through the water inlet pipe 32. Then, the temperature detector 33 and the capacitive liquid level detector 34 are activated by the display controller 18. After the temperature detector 33 is activated, the temperature in the cooling tank 11 can be detected. At the same time, after the capacitive liquid level detector 34 is activated, the liquid level in the cooling tank 11 can be detected, and the detected temperature and liquid level data are sent to the display controller 18 for processing and display via wires. Then, the emulsion is delivered into the feed pipe 21 through the liquid guide hopper 24 and the water inlet main pipe 25. After the emulsion comes into contact with the water inlet main pipe 25, the Y-type filter screen 28 can filter the impurities and enter the feed pipe 21. When it is necessary to remove the contaminants in the Y-type filter screen 28, the Y-type filter screen 28 can be rotated to separate the Y-type filter screen 28 from the water inlet main pipe 25 to filter the Y-type filter screen 28.

[0031] Third, when it is necessary to cool down the feed tube 21, the semiconductor heat sink 13 and the fan 14 can be started. After the semiconductor heat sink 13 is started, the water temperature in the cooling tank 11 can be reduced to the specified temperature. After the semiconductor heat sink 13 is started, the rear end will emit heat. After the fan 14 is started, the heat emitted by the semiconductor heat sink 13 can be drawn out from the cooling shell 12 and blown to the external environment. After the water temperature in the cooling tank 11 is reduced, it can exchange heat with the emulsion in the feed tube 21 to reduce the temperature of the emulsion. Then, turn the discharge valve 22 to open and discharge the cooled emulsion in the feed tube 21.

[0032] Example 2:

[0033] Please see Figures 1-5 Compared to Embodiment 1, this embodiment of the present invention provides a rapid cooling device for emulsions, which further includes: a stirring assembly 4; a protective shell 41 fixedly connected to the rear end of the cooling tank 11; a motor 42 fixedly connected to the upper end of the protective shell 41; after the motor 42 is started, it can drive the rotating rod 43 and the first bevel gear 44 to rotate synchronously; when the first bevel gear 44 rotates, it can drive the second bevel gear 45 and the impeller 46 to rotate synchronously; the rotating rod 43 is rotatably connected inside the protective shell 41; and the upper end of the rotating rod 43 is connected to the lower end of the motor 42. The drive shaft is fixedly connected, the first bevel tooth 44 is fixedly connected to the rotating rod 43, the second bevel tooth 45 meshes with the first bevel tooth 44, the second bevel tooth 45 is rotatably connected to the front end of the protective shell 41, the impeller 46 is fixedly connected to the front end of the second bevel tooth 45, the liquid guiding protective shell 47 is fixedly connected to the cooling tank 11, the rear end of the liquid guiding protective shell 47 is also rotatably connected to the second bevel tooth 45, and the liquid flow blocking block 48 is fixedly connected to the cooling tank 11. The first bevel tooth 44, the second bevel tooth 45 and the impeller 46 are each provided with eight sets.

[0034] In this embodiment:

[0035] First, when it is necessary to stir the water in the cooling tank 11, the sliding cover 36 can be pulled to separate it from the ice container 35, allowing the staff to pour ice into the cooling tank 11 through the ice container 35. This ensures the ice contacts the baffle 37, preventing direct contact and impact between the ice and the feed pipe 21, thus accelerating the cooling speed and reducing the cooling time in the cooling tank 11. Then, the motor 42 is started by controlling the display controller 18. After the motor 42 starts, it drives the rotating rod 43 and the first bevel gear 44 to rotate synchronously. When the first bevel gear 44 rotates, it can drive... The second conical tooth 45 and the impeller 46 rotate synchronously. When the impeller 46 rotates, it can stir the cooling water in the cooling tank 11 to mix the ice and the cooling water thoroughly. At the same time, when the impeller 46 rotates, the still or slowly flowing cooling water will form a "boundary layer" with low thermal resistance on the surface of the heat source. Stirring can break this boundary layer, so that the coolant can carry away heat more effectively, and the emulsion of artificial cream after sterilization is cooled quickly to prevent microorganisms from multiplying again and ensure that the artificial cream maintains its quality and safety in subsequent storage and processing.

[0036] This invention provides an improved device for rapid cooling of emulsions. By incorporating a stirring component 4 that agitates the coolant while cooling the emulsion, the device can increase the contact area between the coolant and the heat source, resulting in better cooling.

[0037] The above describes the basic principles, main features, and advantages of this utility model. All standard parts used in this utility model can be purchased from the market, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods for each part all adopt conventional methods such as bolts, rivets, and welding, which are mature technologies in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art, and the circuit connections adopt conventional connection methods in the prior art, which will not be detailed here.

[0038] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A kind of emulsion quick cooling device, including barrel body component (1), catheter component (2), upper cover component (3), stirring component (4), the barrel body component (1) in with catheter component (2) fixed connection, the upper end of the barrel body component (1) with upper cover component (3) fixed connection, the rear end of the barrel body component (1) with stirring component (4) fixed connection, it is characterized by: The barrel assembly (1) further comprises; The cooling barrel (11) is fixedly connected with the support (15) at the lower end; The cooling shell cover (12) is fixedly connected with the cooling barrel (11) at both ends; The semiconductor heat sink (13) is fixedly connected with the cooling shell cover (12); The fan (14) is fixedly connected with the cooling shell cover (12); The support (15) is also fixedly connected with a gasket at the lower end; The drain pipe (16) is fixedly connected with the cooling barrel (11) at the lower end; The drain valve (17) is fixedly connected with the drain pipe (16) at the middle part; The display controller (18) is fixedly connected with the cooling barrel (11) at the front end.

2. The device for rapid cooling of emulsion according to claim 1, characterized in that: The guide pipe assembly (2) comprises; The material guide pipe (21) is fixedly connected with the cooling barrel (11) at the lower end; The material discharge valve (22) is fixedly connected with the material guide pipe (21) at the lower end; The material inlet valve (23) is fixedly connected with the material guide pipe (21) at the upper end; The liquid guide hopper (24) is fixedly connected with the material guide pipe (21) at the upper end; The water inlet main pipe (25) is also fixedly connected with the material guide pipe (21) at the upper end; The threaded groove (26) is arranged at the lower end of the water inlet main pipe (25); The thread (27) is arranged at the lower end of the Y-shaped filter screen (28); The Y-shaped filter screen (28) is threadedly connected with the water inlet main pipe (25) through the thread (27) and the threaded groove (26).

3. The device for rapid cooling of emulsion according to claim 1, characterized in that: The upper cover assembly (3) comprises; The upper cover (31) is fixedly connected with the cooling barrel (11) at the upper end, and is also fixedly connected with the material guide pipe (21) at the upper end; The water inlet pipe (32) is fixedly connected with the upper cover (31) at the upper end; The temperature detector (33) is also fixedly connected with the upper cover (31) at the upper end, and the lower end detection rod is arranged in the cooling barrel (11); The capacitive liquid level detector (34) is also fixedly connected with the upper cover (31) at the upper end, and the lower end detection rod is arranged in the cooling barrel (11); The ice block observation hopper (35) is also fixedly connected with the upper cover (31) at the upper end; The sliding cover (36) is slidingly connected with the ice block observation hopper (35) at the upper end; The baffle (37) is fixedly connected with the upper cover (31) at the lower end.

4. The device for rapid cooling of emulsion according to claim 1, characterized in that: The stirring assembly (4) comprises; The protective shell (41) is fixedly connected with the cooling barrel (11) at the rear end; The motor (42) is fixedly connected with the protective shell (41) at the upper end; A rotating rod (43) is rotationally connected in the protective shell (41), and the upper end of the rotating rod (43) is fixedly connected with the lower end driving shaft of the motor (42); A first bevel gear (44) is fixedly connected on the rotating rod (43); A second bevel gear (45) is meshed with the first bevel gear (44), and is rotationally connected at the front end of the protective shell (41); A vane wheel (46) is fixedly connected at the front end of the second bevel gear (45); A liquid-guiding protective shell cover (47) is fixedly connected in the cooling barrel (11), and the rear end of the liquid-guiding protective shell cover (47) is further rotationally connected with the second bevel gear (45); A liquid-passing blocking block (48) is fixedly connected in the cooling barrel (11).

5. The device for rapid cooling of emulsion according to claim 1, characterized in that: The support (15) is provided with four groups of supports, which are all arranged at the lower end of the cooling barrel (11).

6. The device for rapid cooling of emulsion according to claim 3, characterized in that: The upper end of the ice block observation hopper (35) is provided with a chute.

7. The device for rapid cooling of emulsion according to claim 4, characterized in that: The first bevel gear (44), the second bevel gear (45) and the vane wheel (46) are all provided with eight groups.

Citation Information

Patent Citations

  • Emulsion pump with rapid cooling structure

    CN219062078U