Industrial kiln for producing wear-resistant ceramic material

By introducing drive motors, gear combinations, and shock absorbers into industrial kilns, the problems of unstable kiln rotation and easy damage have been solved, achieving more efficient and stable kiln operation.

CN224080711UActive Publication Date: 2026-04-03SHANDONG FANGZHENG WEAR RESISTANT MATERIAL TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-16
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing industrial kilns suffer from problems such as unstable rotation, lack of power support, and easy corrosion and impact damage to transmission gears during operation, which affect their service life and production efficiency.

Method used

The combined design of drive motor, drive gear, connecting gear ring, protective ring, sealing shell and shock absorber ensures stable rotation of the kiln body and provides power support. At the same time, the protective ring and sealing shell protect the transmission components and reduce vibration and corrosion.

Benefits of technology

It improves the operational stability and production efficiency of the kiln, extends the service life of the equipment, and enhances the safety performance of the kiln.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of industrial kilns, in particular to an industrial kiln for producing wear-resistant ceramic materials, which comprises a bearing plate, a kiln component and a protective component are respectively arranged at the top of the bearing plate, and the protective component is positioned at the bottom of the kiln component. The production efficiency of the kiln is effectively improved by ensuring that the kiln body is more stable in the operation process and providing sufficient power support for the kiln cylinder, a connecting gear ring is fixedly installed on the outer surface of the kiln body, a driving motor is fixedly installed on one side of the kiln body, and a driving gear is fixedly installed at the output end of the driving motor; and a rotating shaft on the outer surface of the kiln body is rotationally connected with a driven wheel, so that the working stability is further enhanced, and the safety performance of the kiln body in the operation process is further improved through the matched use of a protection ring, a supporting plate and a shock absorption damper.
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Description

Technical Field

[0001] This utility model relates to the field of industrial kiln technology, specifically to an industrial kiln for the production of wear-resistant ceramic materials. Background Technology

[0002] Industrial kilns refer to various heating equipment used in industrial production. These devices are mainly used for heating and calcining raw materials. In industrial production, kilns typically play a very important role and are an indispensable part of industries such as steel, cement, and chemical manufacturing. Commonly used kiln types include rotary kilns, tunnel kilns, gasification furnaces, and furnace chambers.

[0003] Existing technologies, such as CN212673813U, describe an industrial kiln. Compared to the fixed support structures commonly used in existing technologies, the end support structure of this rotary kiln avoids direct impact, thereby reducing the possibility of hard damage to the kiln body caused by the impact force of material slipping and bumping during kiln operation, and reducing the stability of equipment operation.

[0004] However, this kiln still has some shortcomings in its use:

[0005] 1. The kiln uses only transmission gears on the outer surface of the kiln cylinder without a drive device. This results in instability during operation due to the lack of other auxiliary structures and insufficient power support for the rotation of the kiln cylinder, which in turn affects the overall service life and production efficiency of the kiln.

[0006] 2. The outer surface of the transmission gears cannot be protected, making them susceptible to corrosion or damage from the outside world. Furthermore, they cannot be cushioned when subjected to pressure or impact, which reduces their practicality. Utility Model Content

[0007] The purpose of this invention is to provide an industrial kiln for the production of wear-resistant ceramic materials, so as to solve the problems mentioned in the background art.

[0008] To achieve the above objectives, this utility model provides the following technical solution:

[0009] An industrial kiln for producing wear-resistant ceramic materials includes a support plate, on the top of which a kiln assembly and a protective assembly are respectively disposed, and the protective assembly is located at the bottom of the kiln assembly.

[0010] The kiln assembly includes a kiln body on top of a support plate. A connecting gear ring is fixedly connected to the outer surface of the kiln body. A motor base is provided on the top of the support plate. A drive motor is installed on the top of the motor base. A drive gear is fixedly connected to the output end of the drive motor. The drive gear meshes with the connecting gear ring. A first sealing shell and a second sealing shell are respectively provided on the top of the support plate. Both ends of the kiln body extend into the first sealing shell and the second sealing shell, respectively. A rotating shaft is rotatably connected to the outer surface of the kiln body.

[0011] As a preferred embodiment of this utility model, the protective component includes a support plate fixedly connected to the top of the bearing plate, a first connecting plate and a second connecting plate fixedly connected to the top of the support plate, a guide shell fixedly connected to the top of the first connecting plate, a driven wheel rotatably connected to the top of the guide shell, and the driven wheel rotatably connected to the rotating shaft.

[0012] As a preferred embodiment of this utility model, a protective ring is fixedly connected to the outer surface of the kiln body. The protective ring is located on the outer surface of the connecting gear ring, and a notch is provided on the side of the protective ring. The driving gear is located in the notch.

[0013] As a preferred embodiment of this utility model, the bottom of the motor base is fixedly connected to the second connecting plate, and the top of the first sealing shell is fixedly connected to the feed hopper.

[0014] As a preferred embodiment of this utility model, the top of the bearing plate is provided with an installation groove, and a shock absorber is fixedly connected in the installation groove. The top of the shock absorber is fixedly connected to the support plate, and the support plate and the bearing plate are elastically connected through the shock absorber.

[0015] As a preferred embodiment of this utility model, the outer surface of the kiln body is coated with a heat-insulating coating, and sealing rings are fixedly connected to the ends of the kiln body.

[0016] As a preferred embodiment of this utility model, four shock absorbers are provided, and the four shock absorbers are respectively located at the top corner of the bearing plate.

[0017] As a preferred embodiment of this utility model, the support plate is provided with two plates, both of which are made of alloy steel.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] 1. In this utility model, by setting up a kiln body, a connecting gear ring, a drive motor, a drive gear, and a driven wheel in cooperation, the kiln body is made more stable during operation and provides sufficient power support to the kiln cylinder, thereby effectively improving the production efficiency of the kiln. The connecting gear ring is fixedly installed on the outer surface of the kiln body, the drive motor is fixedly installed on one side of the kiln body, the drive gear is fixedly installed on the output end of the drive motor and meshes with the connecting gear ring, and the rotating shaft on the outer surface of the kiln body is rotatably connected to the driven wheel, thereby further enhancing the stability during operation.

[0020] 2. In this utility model, the safety performance of the kiln body during operation is further improved by using a protective ring, a first sealing shell, a second sealing shell, a support plate, and a shock absorber in combination. The protective ring is fixedly installed on the outer surface of the kiln body and located on the surface of the connecting gear ring. The first and second sealing shells are installed at the ends of the kiln body. The shock absorber is fixedly installed at the bottom of the support plate, and the bottom of the shock absorber is fixedly connected to the bearing plate. It can support the kiln body and reduce the vibration generated by the kiln body during operation, thereby improving the stability of the kiln body during operation. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the protective component structure of this utility model;

[0023] Figure 3 This is a schematic diagram of the kiln component structure of this utility model;

[0024] Figure 4 This is an exploded view of the top structure of the support plate of this utility model.

[0025] In the diagram: 1. Bearing plate; 2. Kiln assembly; 201. Kiln body; 202. Connecting gear ring; 203. Drive motor; 204. Drive gear; 205. Rotating shaft; 206. Sealing ring; 207. Motor base; 3. Protective assembly; 301. Support plate; 302. First connecting plate; 303. Second connecting plate; 304. Protective ring; 305. Guide shell; 306. Driven wheel; 4. First sealing shell; 5. Second sealing shell; 6. Feed hopper; 7. Mounting groove; 8. Vibration damper. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0027] For examples, please refer to Figures 1-4 This utility model provides a technical solution:

[0028] An industrial kiln for producing wear-resistant ceramic materials includes a support plate 1. A kiln assembly 2 and a protective assembly 3 are respectively disposed on the top of the support plate 1. The protective assembly 3 is located at the bottom of the kiln assembly 2. The kiln assembly 2 includes a kiln body 201 on top of the support plate 1. A connecting gear ring 202 is fixedly connected to the outer surface of the kiln body 201. A motor base 207 is disposed on the top of the support plate 1. A drive motor 203 is mounted on the top of the motor base 207. A drive gear 20 is fixedly connected to the output end of the drive motor 203. 4. The drive gear 204 and the connecting gear ring 202 mesh. The top of the bearing plate 1 is provided with a first sealing shell 4 and a second sealing shell 5 respectively. The two ends of the kiln body 201 extend into the first sealing shell 4 and the second sealing shell 5 respectively. The outer surface of the kiln body 201 is rotatably connected to a rotating shaft 205. The outer surface of the kiln body 201 is fixedly connected to a protective ring 304. The protective ring 304 is located on the outer surface of the connecting gear ring 202. A notch is opened on the side of the protective ring 304, and the drive gear 204 is located in the notch.

[0029] The drive gear 204 can drive the kiln body 201 to rotate, making the kiln body 201 more stable during operation, and the rotation of the kiln body 201 is supported by sufficient power, which effectively improves the production efficiency of the kiln body 201.

[0030] In this embodiment, as Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the protective assembly 3 includes a support plate 301 fixedly connected to the top of the bearing plate 1. A first connecting plate 302 and a second connecting plate 303 are fixedly connected to the top of the support plate 301. A guide shell 305 is fixedly connected to the top of the first connecting plate 302. A driven wheel 306 is rotatably connected to the top of the guide shell 305. The driven wheel 306 is rotatably connected to the rotating shaft 205. The bottom of the motor base 207 is fixedly connected to the second connecting plate 303. A feed hopper 6 is fixedly connected to the top of the first sealing shell 4. The top of the bearing plate 1 has an opening... There is an installation slot 7, and a shock absorber 8 is fixedly connected in the installation slot 7. The top of the shock absorber 8 is fixedly connected to the support plate 301. The support plate 301 and the bearing plate 1 are elastically connected through the shock absorber 8. The outer surface of the kiln body 201 is coated with a heat insulation coating. The ends of the kiln body 201 are fixedly connected with sealing rings 206. There are four shock absorbers 8, which are located at the top corners of the bearing plate 1. There are two support plates 301, and both support plates 301 are made of alloy steel.

[0031] The first sealing shell 4 and the second sealing shell 5 are installed at the end of the kiln body 201. The shock absorber 8 is fixedly installed at the bottom of the support plate 301. The bottom of the shock absorber 8 is fixedly connected to the bearing plate 1, which can support the kiln body 201 and reduce the vibration generated by the kiln body 201 during operation.

[0032] The working process of this utility model is as follows: When using the industrial kiln for producing wear-resistant ceramic materials designed in this scheme, first check whether the device is working properly. Install the device in a suitable working area. The kiln body 201 can be fed through the feed hopper 6. After starting the drive motor 203, the kiln body 201 can be rotated through the drive gear 204, making the kiln body 201 more stable during operation and providing sufficient power support for the rotation of the kiln body 201, effectively improving the production efficiency of the kiln body 201. The connecting gear ring 202 is fixedly installed on the outer surface of the kiln body 201, and the drive gear 204 is fixedly installed at the output end of the drive motor 203. The driving gear 204 meshes with the connecting gear ring 202, and the rotating shaft 205 on the outer surface of the kiln body 201 is rotatably connected to the driven wheel 306, thereby improving the stability during operation. The protective ring 304 is fixedly installed on the outer surface of the kiln body 201 and located on the surface of the connecting gear ring 202. The first sealing shell 4 and the second sealing shell 5 are installed at the end of the kiln body 201. The shock absorber 8 is fixedly installed at the bottom of the support plate 301. The bottom of the shock absorber 8 is fixedly connected to the bearing plate 1, which can support the kiln body 201 and reduce the vibration generated by the kiln body 201 during operation, thereby improving the stability of the kiln body 201 during operation.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An industrial furnace for the production of wear-resistant ceramic materials, comprising a support plate (1), characterized in that: The top of the bearing plate (1) is respectively provided with a kiln assembly (2) and a protection assembly (3), and the protection assembly (3) is located at the bottom of the kiln assembly (2); The kiln assembly (2) comprises a kiln body (201) at the top of the bearing plate (1), the outer surface of the kiln body (201) is fixedly connected with a connecting gear ring (202), the top of the bearing plate (1) is provided with a motor base (207), the top of the motor base (207) is installed with a driving motor (203), the output end of the driving motor (203) is fixedly connected with a driving gear (204), the driving gear (204) is engaged with the connecting gear ring (202), the top of the bearing plate (1) is respectively provided with a first sealing shell (4) and a second sealing shell (5), the two ends of the kiln body (201) respectively extend into the first sealing shell (4) and the second sealing shell (5), and the outer surface of the kiln body (201) is rotatably connected with a rotating shaft (205).

2. An industrial kiln for the production of wear-resistant ceramic materials according to claim 1, characterized in that, The protection assembly (3) comprises a support plate (301) fixedly connected at the top of the bearing plate (1), the top of the support plate (301) is respectively fixedly connected with a first connecting plate (302) and a second connecting plate (303), the top of the first connecting plate (302) is fixedly connected with a guide shell (305), the top of the guide shell (305) is rotatably connected with a driven wheel (306), and the driven wheel (306) is rotatably connected with the rotating shaft (205).

3. The industrial kiln for producing wear-resistant ceramic material according to claim 1, characterized in that, The outer surface of the kiln body (201) is fixedly connected with a protection ring (304), the protection ring (304) is located on the outer surface of the connecting gear ring (202), the side surface of the protection ring (304) is provided with a notch, and the driving gear (204) is located in the notch.

4. The industrial kiln for producing wear-resistant ceramic material according to claim 1, characterized in that, The bottom of the motor base (207) is fixedly connected with the second connecting plate (303), and the top of the first sealing shell (4) is fixedly connected with a feeding hopper (6).

5. The industrial kiln for producing wear-resistant ceramic material according to claim 1, characterized in that, The top of the bearing plate (1) is provided with a mounting groove (7), the mounting groove (7) is fixedly connected with a damping shock absorber (8), the top of the damping shock absorber (8) is fixedly connected with the support plate (301), and the support plate (301) and the bearing plate (1) are elastically connected through the damping shock absorber (8).

6. The industrial kiln for producing wear-resistant ceramic material according to claim 1, characterized in that, The outer surface of the kiln body (201) is coated with a heat preservation coating, and the ends of the kiln body (201) are respectively fixedly connected with sealing rings (206).

7. An industrial kiln for the production of wear-resistant ceramic materials according to claim 5, characterized in that, The damping shock absorber (8) is provided with four, and the four damping shock absorbers (8) are respectively located at the top corners of the bearing plate (1).

8. An industrial kiln for the production of wear-resistant ceramic materials according to claim 2, characterized in that, The support plate (301) is provided with two, and the materials of the two support plates (301) are both alloy steel.

Citation Information

Patent Citations

  • Industrial kiln

    CN212673813U