Smelting furnace convenient for discharging

Abstract

The utility model relates to the technical field of melting furnaces, in particular to a melting furnace convenient for discharging, which comprises a melting furnace body, a cover plate, a support mechanism and a flushing mechanism, a cover plate abuts against the upper portion of the melting furnace body, a supporting mechanism is connected to the lower portion of the melting furnace body, and a flushing mechanism is connected to one side of the supporting mechanism. The supporting mechanism comprises a bracket rotationally connected with the bottom of the melting furnace body through a support, the upper surface of the bracket is rotationally connected with an upper hydraulic rod through a support, and the other end of the upper hydraulic rod is rotationally connected to the bottom of the melting furnace body through a support. The bottom, close to one side of the lower hydraulic rod, of the melting furnace body is connected with an upper supporting column through a bolt, and the upper supporting column abuts against the upper surface of the bracket. According to the melting furnace convenient to discharge, the lower hydraulic rod and the upper hydraulic rod are started to extend, the discharge port of the melting furnace body is inclined downwards to pour materials, and then the melting furnace is convenient to discharge.

Description

Technical Field

[0001] This utility model relates to the field of melting furnace technology, specifically a melting furnace that facilitates material discharge. Background Technology

[0002] A melting furnace is a device used to heat and melt metals or other substances, widely used in industries such as metallurgy, casting, glass manufacturing, and chemicals. It provides a high-temperature environment to melt substances above their melting point, facilitating subsequent processing, casting, or other treatments. However, existing melting furnaces still have certain drawbacks in use, such as…

[0003] Publication number CN221724900U discloses a smelting furnace for industrial silicon processing that facilitates material discharge, relating to the field of smelting furnace technology. This utility model includes a base, with a support rod fixed to its upper surface; a positioning plate fixed to the upper surface of the base, with a positioning hole on one side of the positioning plate; a rotating rod rotatably connected inside the positioning hole, with a positioning shell fixed to the outside of the rotating rod; a sliding rod fixed to one side of the positioning shell, with a limit plate fixed to the end of the sliding rod away from the positioning shell; a support plate slidably connected to the outside of the sliding rod, with an adjustment hole on its surface, through which the sliding rod passes; a smelting furnace body fixed to one end of the support plate; and a placement groove fixed to the bottom of the base. This utility model, through the action of the sliding rod, allows the device to flexibly lift one end of the smelting furnace body, quickly discharging the industrial silicon inside from the discharge port, and maintaining the stability of the smelting furnace body during the tilting process, preventing leakage of industrial silicon due to shaking of the smelting furnace body.

[0004] The document states that by activating the first hydraulic cylinder, one end of the smelting furnace body is lifted, and the industrial silicon inside is quickly poured out from the discharge port. However, the lifting structure of the smelting furnace body can only lift the smelting furnace body at a small angle, not exceeding 90°, which results in the material inside the smelting furnace body not being completely poured out, making it inconvenient to discharge. Based on this, a smelting furnace that facilitates material discharge is proposed to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a melting furnace that facilitates material discharge, thereby solving the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a melting furnace that facilitates material discharge, comprising: a melting furnace body, a cover plate, a support mechanism, and a flushing mechanism;

[0007] A cover plate is abutting the top of the melting furnace body, and a support mechanism is connected to the bottom of the melting furnace body. A flushing mechanism is connected to one side of the support mechanism.

[0008] The support mechanism includes a support base rotatably connected to the bottom of the melting furnace body via a bracket. An upper hydraulic rod is rotatably connected to the upper surface of the support base via a bracket. The other end of the upper hydraulic rod is rotatably connected to the bottom of the melting furnace body via a bracket. An upper support column is bolted to the bottom of the melting furnace body on the side near the lower hydraulic rod. The upper support column abuts against the upper surface of the support base.

[0009] Preferably, the bottom of the support is rotatably connected to a base via a bracket, the upper surface of the base is rotatably connected to a lower hydraulic rod via a bracket, and the other end of the lower hydraulic rod is rotatably connected to the bottom of the support via a bracket.

[0010] Preferably, the bottom of the support near the lower hydraulic rod is bolted to a lower support column, which abuts against the upper surface of the support.

[0011] Preferably, the flushing mechanism includes a vertical plate connected to one side of the base by bolts, a longitudinal hydraulic rod connected to the upper surface of the vertical plate by bolts, a geared motor connected to the moving end of the longitudinal hydraulic rod via a motor mount, a lifting plate connected to the output end of the geared motor via a coupling, and the lifting plate connected to the upper surface of the cover plate via a column.

[0012] Preferably, a cover is connected to the lower part of the lifting plate away from the cover plate via a column, and an outer shell is connected through the inner wall of the cover.

[0013] Preferably, a telescopic tube is connected through the upper part of the inner wall of the outer shell, and a rotary compensator is connected to the other end of the telescopic tube. A water spray plate is connected below the rotary compensator, and a scraper is connected to the outer side of the water spray plate by screws.

[0014] Preferably, a waterproof motor is connected to the inner wall of the rotary compensator via a bracket, and the output end of the waterproof motor is bolted to the inner wall of the spray plate.

[0015] Preferably, a ring is connected to the outer side of the rotary compensator, and an electric actuator is bolted to the top of the ring. The electric actuator is connected to the inner wall of the housing via a bracket.

[0016] Compared with the prior art, the beneficial effects of this utility model are: the facilitating material discharge of the melting furnace involves extending the lower and upper hydraulic rods to tilt the discharge port of the melting furnace body downwards for material discharge, thereby making the melting furnace easier to discharge. The specific details are as follows:

[0017] 1. By activating the extension of the lower hydraulic rod, the support is rotated and tilted along the base. By activating the extension of the upper hydraulic rod, the furnace body is rotated and tilted along the support. The furnace body is tilted to pour material. After pouring, the upper and lower hydraulic rods are shortened to reset the furnace body, thus making it easier for the furnace to discharge material.

[0018] 2. By placing the cover on the furnace body, then starting the electric actuator to move the water spray plate up and down, starting the water pump to send water into the water spray plate, and the waterproof motor to drive the water spray plate to rotate, the water spray plate rotates and sprays water, while the water spray plate drives the scraper to clean the furnace body, thus cleaning the inner wall of the furnace. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0020] Figure 2 This is a three-dimensional structural diagram of the cover of this utility model;

[0021] Figure 3 This is a schematic diagram of the main cross-sectional structure of this utility model;

[0022] Figure 4 This is a schematic diagram of the three-dimensional cross-sectional structure of the outer shell of this utility model;

[0023] Figure 5 This is a schematic diagram of the main structure of the telescopic tube of this utility model;

[0024] Figure 6 This is a three-dimensional structural diagram of the water spray plate of this utility model.

[0025] In the diagram: 1. Melting furnace body; 2. Cover plate; 3. Support mechanism; 301. Support base; 302. Upper hydraulic rod; 303. Upper support column; 304. Base; 305. Lower hydraulic rod; 306. Lower support column; 4. Flushing mechanism; 401. Vertical plate; 402. Longitudinal hydraulic rod; 403. Gear motor; 404. Lifting plate; 405. Cover; 406. Outer shell; 407. Telescopic pipe; 408. Rotary compensator; 409. Water spray plate; 410. Waterproof motor; 411. Ring; 412. Electric actuator; 413. Scraper. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1-4This utility model provides a technical solution: a molten furnace for easy discharge, comprising: a molten furnace body 1, a cover plate 2, a support mechanism 3, and a flushing mechanism 4; the cover plate 2 abuts against the top of the molten furnace body 1, and the support mechanism 3 is connected to the bottom of the molten furnace body 1, with the flushing mechanism 4 connected to one side of the support mechanism 3; the support mechanism 3 includes a support 301 rotatably connected to the bottom of the molten furnace body 1 via a bracket, an upper hydraulic rod 302 rotatably connected to the upper surface of the support 301 via a bracket, and the other end of the upper hydraulic rod 302 rotatably connected to the bottom of the molten furnace body 1 via a bracket, with the molten furnace body body 1 located near the lower hydraulic rod 305 on the side closer to the lower hydraulic rod 305. The bottom of the body 1 is bolted to an upper support column 303, which abuts against the upper surface of the support 301. The upper support column 303 provides auxiliary support for the melting furnace body 1. The bottom of the support 301 is rotatably connected to a base 304 via a bracket. The upper surface of the base 304 is rotatably connected to a lower hydraulic rod 305 via a bracket. The other end of the lower hydraulic rod 305 is rotatably connected to the bottom of the support 301 via a bracket. The bottom of the support 301 near the lower hydraulic rod 305 is bolted to a lower support column 306, which abuts against the upper surface of the support 301. The lower support column 306 provides auxiliary support for the support 301.

[0028] In practice, the lower hydraulic rod 305 is extended, causing the support 301 to rotate and tilt along the base 304. The upper hydraulic rod 302 is extended, causing the furnace body 1 to rotate and tilt along the support 301, so that the rotation angle of the furnace body 1 exceeds 90°, making it easier for the furnace to discharge material. The furnace body 1 is tilted to pour the material. After tilting, the upper hydraulic rod 302 and the lower hydraulic rod 305 are shortened to reset the furnace body 1, which is then supported by the upper support column 303 and the lower support column 306.

[0029] See Figures 1-6It is known that the rinsing mechanism 4 includes a vertical plate 401 bolted to one side of the base 304. A longitudinal hydraulic rod 402 is bolted to the upper surface of the vertical plate 401. The moving end of the longitudinal hydraulic rod 402 is connected to a geared motor 403 via a motor mount. The output end of the geared motor 403 is connected to a lifting plate 404 via a coupling. The lifting plate 404 is connected to the upper surface of the cover plate 2 via a column. A central controller is bolted to the front of the vertical plate 401. The longitudinal hydraulic rod 402 drives the geared motor 403 and the lifting plate 404 to rise, pulling the cover plate 2 off the furnace body 1. The geared motor 403 drives the lifting plate 404 to rotate, swapping the positions of the cover plate 2 and the baffle 405. The lower part of the lifting plate 404, away from the cover plate 2, is connected to the baffle 405 via a column. A shell 406 is connected through the inner wall of the baffle 405. A connecting rod is connected through the upper part of the inner wall of the shell 406. The system includes a telescopic pipe 407, with a rotary compensator 408 connected to the other end. A water spray plate 409 is connected below the rotary compensator 408, and a scraper 413 is connected to the outer side of the water spray plate 409 by screws. When the water spray plate 409 moves up and down, the telescopic pipe 407 extends and retracts to fill the water spray plate 409 with water. A waterproof motor 410 is connected to the inner wall of the rotary compensator 408 by a bracket. The output end of the waterproof motor 410 is connected to the inner wall of the water spray plate 409 by bolts. The waterproof motor 410 drives the water spray plate 409 to rotate and spray water evenly. A ring 411 is connected to the outer side of the rotary compensator 408, and an electric push rod 412 is connected to the top of the ring 411 by bolts. The electric push rod 412 is connected to the inner wall of the outer casing 406 by a bracket. The electric push rod 412 drives the water spray plate 409 to move up and down to thoroughly rinse the inner wall of the melting furnace body 1.

[0030] In practice, the telescopic pipe 407 is connected to the water pump, and the water pump is connected to the water source. The longitudinal hydraulic rod 402 is started to move the cover plate 2 away from the melting furnace body 1. Then, the reduction motor 403 is started to swap the positions of the cover plate 2 and the baffle 405. The longitudinal hydraulic rod 402 is started to retract, and the baffle 405 is placed on the melting furnace body 1. Then, the electric push rod 412 is started to push the ring 411, which moves the water spray plate 409 up and down. The water pump is started to send water into the water spray plate 409 through the telescopic pipe 407. The waterproof motor 410 drives the water spray plate 409 to rotate, so that the water spray plate 409 rotates and sprays water. At the same time, the scraper 413 is driven to clean the melting furnace body 1.

[0031] In summary: When using this type of facilitating material discharge in a melting furnace, firstly, fix the base 304 to the ground with expansion bolts, connect the telescopic pipe 407 to the water pump, and connect the central controller at the front of the upright plate 401 to the power supply. Operate the central controller at the front of the upright plate 401 to extend the longitudinal hydraulic rod 402, raising the cover plate 2. Add the material to be melted into the melting furnace body 1, then retract the longitudinal hydraulic rod 402 to cover the melting furnace body 1. The coil inside the melting furnace body 1 is energized to generate an alternating magnetic field, which penetrates the inner wall of the melting furnace body 1 to generate an induced current, causing the inner wall of the melting furnace body 1 and the material to heat up and melt the material. Then, activate the longitudinal hydraulic rod 402 to raise the cover plate 2, and activate the lower hydraulic rod 305 and the upper hydraulic rod 302 to drive the melting furnace body 1. The furnace body 1 rotates and tilts to pour out the molten material inside. Then, the upper hydraulic rod 302 and the lower hydraulic rod 305 are shortened to reset the furnace body 1. The reduction motor 403 is started to swap the cover plate 2 and the baffle 405. The longitudinal hydraulic rod 402 is shortened to cover the baffle 405 on the furnace body 1. Then, the electric push rod 412 and the waterproof motor 410 move the water spray plate 409 up and down and rotate. The water pump is started to make the water spray plate 409 spray water to flush the inner wall of the furnace body 1. At the same time, the scraper 413 is driven to clean the inner wall of the furnace body 1. Then, the baffle 405 is lifted and the furnace body 1 is tilted to discharge wastewater. The contents not described in detail in this description are existing technologies known to those skilled in the art.

[0032] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A smelting furnace facilitating discharge, comprising: The melting furnace body (1), the cover plate (2), the supporting mechanism (3) and the flushing mechanism (4), It is characterized by the fact that The upper side of the melting furnace body (1) is abutted by the cover plate (2), and the lower side of the melting furnace body (1) is connected with the supporting mechanism (3), and one side of the supporting mechanism (3) is connected with the flushing mechanism (4). The bottom of the supporting mechanism (3) is rotatably connected with the bracket (301) through the bracket, the upper surface of the bracket (301) is rotatably connected with the upper hydraulic rod (302) through the bracket, the other end of the upper hydraulic rod (302) is rotatably connected with the bottom of the melting furnace body (1) through the bracket, and the bottom of the melting furnace body (1) near the lower hydraulic rod (305) is connected with the upper support column (303) through the bolt.

2. A melting furnace with easy discharge according to claim 1, characterized in that: The bottom of the supporting mechanism (3) is rotatably connected with the bracket (301) through the bracket, the upper surface of the bracket (301) is rotatably connected with the upper hydraulic rod (302) through the bracket, the other end of the upper hydraulic rod (302) is rotatably connected with the bottom of the melting furnace body (1) through the bracket, and the bottom of the melting furnace body (1) near the lower hydraulic rod (305) is connected with the upper support column (303) through the bolt.

3. A smelting furnace with facilitated discharge according to claim 2, characterized in that: The bottom of the supporting mechanism (3) is rotatably connected with the bracket (301) through the bracket, the upper surface of the bracket (301) is rotatably connected with the upper hydraulic rod (302) through the bracket, the other end of the upper hydraulic rod (302) is rotatably connected with the bottom of the melting furnace body (1) through the bracket, and the bottom of the melting furnace body (1) near the lower hydraulic rod (305) is connected with the upper support column (303) through the bolt.

4. The melting furnace of claim 2, wherein: The flushing mechanism (4) comprises a vertical plate (401) connected on one side of the base (304) through a bolt, an upper surface of the vertical plate (401) is connected with a vertical hydraulic rod (402) through a bolt, a moving end of the vertical hydraulic rod (402) is connected with a speed reducer (403) through a motor base, an output end of the speed reducer (403) is connected with a lifting plate (404) through a shaft coupling, and the lifting plate (404) is connected to the upper surface of the cover plate (2) through a vertical column.

5. A smelting furnace according to claim 4, characterized in that: The lower side of the lifting plate (404) away from the cover plate (2) is connected with a cover (405) through a vertical column, and the inner wall of the cover (405) is connected with an outer shell (406) through a through hole.

6. A smelting furnace with facilitated discharge according to claim 5, characterized in that: The inner wall of the outer shell (406) is connected with a telescopic pipe (407) through a through hole, the other end of the telescopic pipe (407) is connected with a rotary compensator (408), the lower side of the rotary compensator (408) is connected with a water spraying disc (409), and the outer side of the water spraying disc (409) is connected with a scraper (413) through a screw.

7. A smelting furnace with facilitated discharge according to claim 6, characterized in that: The inner wall of the rotary compensator (408) is connected with a waterproof motor (410) through a bracket, and the output end of the waterproof motor (410) is connected to the inner wall of the water spraying disc (409) through a bolt.

8. A smelting furnace with facilitated discharge according to claim 6, characterized in that: The outer side of the rotary compensator (408) is connected with a circular ring (411), the upper side of the circular ring (411) is connected with an electric push rod (412) through a bolt, and the electric push rod (412) is connected to the inner wall of the outer shell (406) through a bracket.

Images