Handheld laser scanning equipment with infrared detection function

The handheld laser scanning device with a split design solves the problems of large size and insufficient battery life of traditional scanners, and realizes lightweight operation and thermal imaging functions, improving the accuracy and efficiency of data acquisition.

CN224080939UActive Publication Date: 2026-04-03HUAQIAO UNIVERSITY
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Traditional handheld laser scanners are bulky, have insufficient battery life, cause arm fatigue for operators during prolonged use, affect data acquisition accuracy, and lack thermal imaging capabilities.

Method used

It adopts a split design, separating the scanner and controller. The scanner is equipped with laser and thermal imaging lenses, while the controller has a built-in battery module and data processing module. It is fixed to the waist with an elastic strap to increase the battery life and is connected via a transmission harness. It also has a thermal imaging display screen and control buttons, supporting real-time processing and storage of thermal imaging data.

Benefits of technology

It reduces the weight of the handheld scanner, improves battery life, and can simultaneously collect temperature and damage information of object surfaces to generate thermal imaging 3D models for surface temperature analysis and disease detection.

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Abstract

The handheld laser scanning equipment with the infrared detection adopts a split design, the scanner and the controller are separated, the laser scanning lens, the thermal imaging lens and the optical imaging lens are arranged on the scanner, and the scanner is detachably connected with the handle; the battery module, the data processing module and the data storage module are arranged in the shell of the controller, the elastic bandages are installed on the two sides of the shell, the scanner and the controller are connected through the transmission wire harness, and the controller can have enough space for containing the battery module with the high cruising ability. When a user uses the handheld scanner, the controller can be fixed on the waist through the elastic bandage, and meanwhile the weight of the handheld scanner is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of laser scanning equipment technology, and more specifically, to a handheld laser scanning device with infrared detection. Background Technology

[0002] With the development of computer technology, the accuracy of information acquisition and reconstruction of 3D scenes by handheld laser scanning is getting higher and higher. Using 3D measurement technology to carry out environmental data acquisition and modeling such as infrastructure mapping, urban modeling, rapid building mapping, and open-pit mine surveying has become one of the mainstream methods for constructing 3D spatial models.

[0003] Thermal imaging technology is a passive infrared imaging technique that uses infrared thermal radiation detectors to capture and measure the surface temperature of objects by receiving the intensity of infrared thermal radiation energy emitted by them. This generates thermal images, displaying different temperatures with different brightness or colors. It can generate thermal imaging videos and images. Later, by combining visible light images and point cloud models and using image registration techniques, a three-dimensional thermal imaging model of the object can be created. This model can be used to analyze the influence of environmental factors on the surface temperature of scanned objects and their relationship to surface defects. It can also be used for energy analysis of objects based on their three-dimensional thermal imaging models, demonstrating a wide range of applications.

[0004] Currently, traditional scanners mainly rely on the operator holding the device with one hand to collect data from the target object. The scanning lens, battery, data processing and storage module of a handheld laser scanner are installed inside the handheld scanner. The battery life is affected by the size, but if the size is too large, it can easily cause arm fatigue for the operator during long-term use, affecting the accuracy of data collection. Utility Model Content

[0005] This invention provides a handheld laser scanning device with infrared detection, which aims to improve at least one of the above-mentioned technical problems.

[0006] To address the aforementioned technical problems, this utility model provides a handheld laser scanning device with infrared detection, comprising a scanner and a controller.

[0007] The scanner is detachably connected to a handle and has several laser scanning lenses, thermal imaging lenses and optical imaging lenses on the front for thermal imaging and image acquisition of objects.

[0008] The controller includes a housing and a battery module, a data processing module, and a data storage module housed within the housing. The controller has a flip-up scanning display screen and scanning control buttons connected to the front of the housing. The battery module, the data processing module, the data storage module, the scanning display screen, and the scanning control buttons are all electrically connected and electrically connected to the scanner via a transmission harness to process and store the thermal imaging and images obtained by the scanner.

[0009] Elastic straps are installed on both sides of the shell, which can be wrapped around and fixed to the waist of the human body.

[0010] As a further optimization, the scanner is equipped with a thermal imaging display screen and thermal imaging control buttons on the back.

[0011] As a further optimization, the scanner has a connector on its side for connecting the transmission harness.

[0012] As a further optimization, the elastic strap is provided with Velcro.

[0013] As a further optimization, the end of the elastic strap is connected to a buckle.

[0014] As a further optimization, an irregularly shaped coating target is also included, which is used to adhere to the surface of the object being scanned.

[0015] As a further optimization, the irregularly shaped paint target includes a base and a replaceable irregularly shaped paint sticker. The base contains only a magnetic patch, and the irregularly shaped paint sticker has a magnet at its bottom.

[0016] As a further optimization, a lens cover is also included, which is detachably attached to the front of the scanner.

[0017] By adopting the above technical solution, the present invention can achieve the following technical effects:

[0018] This application discloses a handheld laser scanning device with infrared detection, employing a split design that separates the scanner and controller. The battery module, data processing module, and data storage module are housed within the controller's casing, with elastic straps installed on both sides of the casing. A transmission cable harness connects the scanner and controller, providing sufficient space within the controller to accommodate a high-capacity battery module. During use, the controller can be secured to the user's waist using the elastic straps, simultaneously reducing the weight of the handheld scanner. Furthermore, compared to traditional handheld scanners, this application incorporates a thermal imaging camera, enabling simultaneous collection of surface temperature information and internal / external damage information during scanning. The acquired point cloud model and thermal imaging information can be used to create a thermal imaging 3D model for surface temperature analysis and object damage analysis. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0021] Figure 1 This is a perspective view of the overall device of this utility model.

[0022] Figure 2 This is a perspective view of the scanner of the laser scanning device of this utility model;

[0023] Figure 3 This is a perspective view of the controller of a utility model laser scanning device;

[0024] Figure 4 This is a structural diagram of the irregularly shaped coating target of the laser scanning device of the present invention;

[0025] In the diagram: 1-Scanner; 2-Controller; 3-Irregularly shaped paint target; 4-Laser scanning lens; 5-Optical imaging lens; 6-Thermal imaging lens; 7-Lens protective cover; 8-Thermal imaging display screen; 9-Thermal imaging control button; 10-Detachable handle; 11-Groove; 13-Power and data cable connector; 14-Elastic waistband; 15-Helmet; 16-Scanning display screen; 17-Scanning control button; 19-Data and power ports; 20-Transmission harness; 21-Base; 22-Replaceable irregularly shaped paint sticker. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely represents selected embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0027] Example

[0028] Please see Figure 1 and Figure 2 As shown, this application provides a handheld laser scanning device with infrared detection, including a scanner 1, a controller 2, and an irregularly shaped paint target 3.

[0029] The bottom of the scanner 1 is provided with a groove 11, and the handle 13 is detachably connected to the groove 11. Handheld scanning is achieved through the handle 13, making the entire handheld scanner more compact and easy to carry.

[0030] The front of the scanner 1 has a ring of laser scanning lenses 4 arranged in a circular pattern, with a thermal imaging lens 6 and an optical imaging lens 5 installed in the center. During scanning, it can perform thermal imaging and image acquisition of objects. To protect the various lenses, the front of the scanner 1 is equipped with a rubber lens cover 7, which can be put on the side of the scanner 1 to protect the lenses after the scanner 1 is turned off.

[0031] The scanner 1 has a power and data transmission cable plug 13 on its side. The scanner 1 is connected to the controller terminal 2 via a power and data cable harness 20 and transmits data.

[0032] The back of the scanner 1 is equipped with a thermal imaging display screen 8 and a thermal imaging control button 9. The thermal imaging display screen 8 can display the thermal image intuitively, while the thermal imaging control button 9 can adjust and control the thermal imaging process and the laser scanning process, so that the two can work separately and independently, or can work simultaneously using an automatic control system, saving operation procedures and facilitating data supplementation and collection.

[0033] Reference Figure 3 As shown, the controller 2 includes a housing, inside which a mobile battery module, a data processing module, and a data storage module are installed. A flip-up scanning display screen 16 and scanning control buttons 17 are mounted on the front of the controller. The battery module, data processing module, data storage module, scanning display screen 16, and scanning control buttons 17 are all electrically connected and electrically connected to the scanner 1 via a transmission harness 20 to process and store the thermal images and images obtained by the scanner. The flip-up scanning display screen 16 allows the operator to conveniently view the screen and operate the device in real time during the scanning process.

[0034] The controller 2 has adjustable elastic straps 14 installed on both sides of its housing. The elastic straps 14 can be wrapped around and fixed to the waist of the user, and secured with Velcro 15 or buckles. This allows the controller 2 to be strapped to the waist, reducing the weight of the handheld scanner. It can also be worn on the body for independent operation, without being limited by the distance to the computer processing unit and power supply.

[0035] The housing of controller 2 is made of common plastic or aluminum alloy. Data transmission ports 19 are located on the side of controller 2 for connecting transmission cables 20. The storage module consists of a built-in solid-state drive and an SD memory card. By configuring the storage module, data can be directly stored in it first, reducing the risk of data loss. Data can then be imported to the host computer for further analysis and processing via wired connection or SD memory card. The battery module uses a common lithium polymer battery, which has the advantages of high capacity and small size.

[0036] Please see Figure 4 As shown, the irregularly shaped paint target 3 consists of two parts: a base 21 and replaceable irregularly shaped paint stickers 22. The base 21 is made of lightweight plastic with embedded magnetic patches. The irregularly shaped paint stickers 22 have magnets on their backs, allowing them to be magnetically attached to the base 21. Alternatively, adhesive backing can be applied to both the base 21 and the irregularly shaped paint stickers 22 for bonding. The irregularly shaped paint stickers 22 are made in different shapes according to specific letters or numbers and are coated with paints of different infrared thermal emissivity, allowing for interchangeable use when scanning objects of different materials.

[0037] When using it, the irregularly shaped paint target 3 needs to be evenly adhered to the surface of the object being scanned. When adhering, avoid the damaged or defective parts of the object's surface. Depending on the surface material of the object being scanned, replace it with a replaceable irregularly shaped paint sticker 22 with different infrared thermal radiation emissivity. The shape of the irregularly shaped paint sticker 22 is clearly distinguishable by referring to numbers or letters, etc., and is used to accurately locate different targets.

[0038] When starting the scan, wear the controller 2 on your body using the adjustable elastic belt 14, connect the controller to the scanner using the transmission harness 20, and insert the handle 10 with a buckle into the groove 11 at the bottom of the scanner as a handheld handle. After powering on, perform a comprehensive and detailed scan and thermal imaging of the object. During scanning and thermal imaging, the scanning distance needs to be controlled between 0.3 meters and 1.5 meters to ensure scanning accuracy and the temperature accuracy of the thermal image.

[0039] After scanning, the collected 3D point cloud data, RGB images, and thermal imaging data are transferred to professional image registration software on a computer using an SD card or data transfer port 19. Using the spatial feature points formed on the RGB images and thermal imaging images by the irregularly shaped paint target and the color brightness reference points representing different temperatures, the RGB images and thermal imaging images are automatically registered, and the registered images are 3D mapped onto the point cloud, thus forming a thermal imaging 3D model with temperature texture more quickly and conveniently.

[0040] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A handheld laser scanning device with infrared detection, characterized in that, Includes scanners and controllers, The scanner is detachably connected to a handle and has several laser scanning lenses, thermal imaging lenses and optical imaging lenses on the front for thermal imaging and image acquisition of objects. The controller includes a housing and a battery module, a data processing module, and a data storage module housed within the housing. The controller has a flip-up scanning display screen and scanning control buttons connected to the front of the housing. The battery module, the data processing module, the data storage module, the scanning display screen, and the scanning control buttons are all electrically connected and electrically connected to the scanner via a transmission harness to process and store the thermal imaging and images obtained by the scanner. Elastic straps are installed on both sides of the shell, which can be wrapped around and fixed to the waist of the human body.

2. A handheld laser scanning device with infrared detection according to claim 1, characterized in that... The scanner has a thermal imaging display screen and thermal imaging control buttons on its back.

3. A handheld laser scanning device with infrared detection according to claim 1, characterized in that... The scanner has a connector on its side for connecting the transmission harness.

4. A handheld laser scanning device with infrared detection according to claim 1, characterized in that... The elastic strap is provided with Velcro.

5. A handheld laser scanning device with infrared detection according to claim 1, characterized in that... The elastic strap has a buckle at its end.

6. A handheld laser scanning device with infrared detection according to any one of claims 1-5, characterized in that... It also includes irregularly shaped coating targets, which are used to adhere to the surface of the object being scanned.

7. A handheld laser scanning device with infrared detection according to claim 6, characterized in that... The irregularly shaped paint target includes a base and a replaceable irregularly shaped paint sticker. The base contains only a magnetic sticker, and the irregularly shaped paint sticker has a magnet at its bottom.

8. A handheld laser scanning device with infrared detection according to claim 1, characterized in that... It also includes a lens cover, which is detachably attached to the front of the scanner.