Sample splitting divider for chemical analysis sample preparation
By designing an automated sample reduction device, the problem of time-consuming and labor-intensive manual sample reduction in existing technologies has been solved, realizing multi-level automated sample reduction of coal samples and improving sample reduction efficiency and practicality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2026-04-03
AI Technical Summary
In existing chemical analysis, coal sample dividers require manual operation, which is time-consuming and labor-intensive, and can only divide samples into two particle size ranges, thus limiting their use.
Design a sample reduction device, including a base, a reduction box, a sample frame, a rotating rod, a stirring rod, and a screen. The screen is raised and lowered and the side outlet is opened and closed by an electric drive component and a telescopic component to achieve automated sample reduction. The screen aperture is gradually reduced to achieve multi-stage reduction.
It enables automated, rapid, and efficient sorting of coal samples into multiple grades according to different sizes, improving sorting efficiency and practicality.
Smart Images

Figure CN224081271U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of sample dividers, specifically a sample divider for preparing chemical analysis samples. Background Technology
[0002] When preparing coal for chemical analysis, it is necessary to divide the coal into multiple samples according to particle size, and a set of dividers is usually used for sample reduction. Existing dividers come in three sizes: large, medium, and small. Sampling requires manual operation, which is time-consuming and labor-intensive. Furthermore, each size can only divide samples into two particle size ranges at a time, which limits its usability. Therefore, those skilled in the art have proposed a sample reduction divider for chemical analysis sample preparation to address the problems mentioned in the background. Utility Model Content
[0003] The purpose of this invention is to provide a sample reduction device for chemical analysis sample preparation, so as to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution:
[0005] A sample reduction device for chemical analysis sample preparation includes a base, on which a reduction chamber is mounted. The top and bottom of the reduction chamber are respectively provided with an inlet and an outlet. A plurality of sample frames are evenly spaced vertically within the inner cavity of the reduction chamber via a fixing frame. A rotating rod is positioned at the center of the inner cavity of the reduction chamber, passing through the middle of the sample frames. A driving component is mounted at the center of the top of the reduction chamber, and the top of the rotating rod is connected to the output end of the driving component. The portion of the rotating rod located within the sample frames is evenly spaced on the outer wall. The sample distribution frame is connected to several stirring rods. An elastic cloth ring is connected to the bottom end of the sample distribution frame. A lifting connection assembly is installed on the part of the rotating rod located at the bottom end of the sample distribution frame. A screen is connected to the lifting connection assembly. The outer perimeter of the screen is connected to the inner perimeter of the elastic cloth ring. Side discharge ports are provided on both sides of the bottom of the sample distribution frame. A closing and opening assembly is provided on the inner side wall of the sample distribution frame in contact with the side discharge ports. The outer end of the side discharge port is connected to one end of the discharge plate. The other end of the discharge plate extends to the outside of the reducing box. The screen aperture size of the screens gradually decreases from top to bottom.
[0006] As a further embodiment of this utility model: the inner sidewall of the shrink box is provided with a storage groove near the side outlet, and the closing and opening assembly includes a first telescopic member installed on the inner sidewall of the shrink box and a circular plate installed in the storage groove. The bottom end of the first telescopic member is connected to the top sidewall of the circular plate through a connecting plate.
[0007] As a further embodiment of this utility model: the lifting connection assembly includes a second telescopic member installed on the outer wall of the rotating rod and a movable sleeve sleeved on the rotating rod. The bottom side of one side of the movable sleeve is connected to the top of the second telescopic member, and a rotating sleeve is rotatably connected to the upper part of the movable sleeve. The inner circumference of the screen is connected to the outer circumference of the rotating sleeve.
[0008] As a further improvement of this utility model: the inner wall of the reduction box is connected to a guide plate located below the sample dividing frame.
[0009] As a further embodiment of this utility model: a control box is installed on the outer wall of the reduction box, the first telescopic member and the second telescopic member are both selected as electric telescopic rods, and the driving member, the first telescopic member and the second telescopic member are all connected to the control box by wiring.
[0010] This utility model has the following advantages: The sample divider uses a sample dividing frame to divide samples of different sizes. Each sample dividing frame has a sieve at the bottom, and the sieve aperture size gradually decreases from top to bottom, so that the sample can be gradually divided through multiple sample dividing frames. Each sample dividing frame has a side outlet and a discharge plate on its side. By setting a closing and opening component, the side outlet can be closed or opened, so that after the reduction, samples of each size can be discharged and collected through different discharge plates. The reduction effect is good and it has greater practicality. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the overall internal structure of an embodiment of the present utility model.
[0012] Figure 2 This is a schematic diagram of the internal structure of the sample dividing frame in an embodiment of this utility model.
[0013] Figure 3 This is a schematic diagram of the guide plate in an embodiment of the present invention.
[0014] In the diagram: 1. Base; 2. Dividing box; 3. Feed inlet; 4. Discharge outlet; 5. Fixing frame; 6. Sample dividing frame; 7. Screen; 8. Side discharge port; 9. Discharge plate; 10. Closing and opening assembly; 11. Lifting connection assembly; 12. Drive component; 13. Rotating rod; 14. Stirring rod; 15. Storage trough; 16. Circular plate; 17. First telescopic component; 18. Connecting plate; 19. Elastic cloth ring; 20. Second telescopic component; 21. Movable sleeve; 22. Rotating sleeve; 23. Guide plate; 24. Control box. Detailed Implementation
[0015] The technical solution of this utility model will be further described in detail below with reference to specific embodiments.
[0016] Example 1: Please refer to Figures 1 to 3 A sample reduction device for chemical analysis sample preparation includes a base 1, on which a reduction chamber 2 is mounted. The top and bottom of the reduction chamber 2 are respectively provided with an inlet 3 and an outlet 4. A plurality of sample frames 6, cylindrical in shape, are evenly spaced vertically within the inner cavity of the reduction chamber 2 via a fixing frame 5. A rotating rod 13 is positioned at the center of the inner cavity of the reduction chamber 2, passing through the middle of the sample frames 6. A driving component 12 is mounted at the center of the top of the reduction chamber 2, and the top of the rotating rod 13 is connected to the output end of the driving component 12. The portion of the rotating rod 13 located within the sample frames 6... Several stirring rods 14 are connected at equal intervals on the outer wall. An elastic cloth ring 19 is connected to the bottom end of the sample dividing frame 6. A lifting connection assembly 11 is installed on the part of the rotating rod 13 located at the bottom end of the sample dividing frame 6. A screen 7 is connected to the lifting connection assembly 11. The outer periphery of the screen 7 is connected to the inner periphery of the elastic cloth ring 19. Side discharge ports 8 are provided on both sides of the bottom of the sample dividing frame 6. A closing and opening assembly 10 is provided on the inner side wall of the sample dividing frame 6 in contact with the side discharge ports 8. The outer end of the side discharge port 8 is connected to one end of the discharge plate 9. The other end of the discharge plate 9 extends to the outside of the shrinking box 2. The screen hole size of the screens 7 gradually decreases from top to bottom.
[0017] Please see Figure 1 , Figure 2 The inner wall of the shrinking box 2 is provided with a storage groove 15 near the side outlet 8. The closing and opening assembly 10 includes a first telescopic member 17 installed on the inner wall of the shrinking box 2 and a circular plate 16 installed in the storage groove 15. The bottom end of the first telescopic member 17 is connected to the top side wall of the circular plate 16 through a connecting plate 18. In this embodiment, the lifting connection assembly 11 includes a second telescopic member 20 installed on the outer wall of the rotating rod 13 and a movable sleeve 21 sleeved on the rotating rod 13. The bottom side of the movable sleeve 21 is connected to the top end of the second telescopic member 20. The upper part of the movable sleeve 21 is rotatably connected to a rotating sleeve 22. The inner circumference of the screen 7 is connected to the outer circumference of the rotating sleeve 22.
[0018] Example 2: See Figure 1 , Figure 3 Based on Embodiment 1, the inner wall of the reducing box 2 is connected to a guide plate 23 located below the sample dividing frame 6. The guide plate 23 can effectively transport the sample falling from above to the next sample dividing frame 6.
[0019] Please see Figure 1The outer wall of the shrink box 2 is equipped with a control box 24. The first telescopic member 17 and the second telescopic member 20 are both electric telescopic rods. The drive member 12, the first telescopic member 17, and the second telescopic member 20 are all connected to the control box 24 by wiring.
[0020] Working principle: During use, an appropriate amount of sample is added through the feed inlet 3. The drive component 12 drives the rotating rod 13 to rotate, which in turn drives the stirring rod 14 to rotate, thus agitating the sample. The shortening of the second telescopic component 20 causes the movable sleeve 21 to move downward, moving the sieve 7 below the side discharge port 8. At this time, the sample can fall onto the sieve 7 for screening. Samples that meet the size requirements are discharged downward into the next sample sorting frame 6. This cycle continues until the sample is discharged and collected from the discharge port 4. The sample remaining in the sample sorting frame 6 is discharged through the side discharge port 8. When the sample is discharged from outlet 8, during screening, the annular plate 16 closes the side outlet 8. During discharge, the annular plate 16 is moved upward by the first telescopic member 17, at which time the side outlet 8 opens. Then, the movable sleeve 21 is moved upward by the second telescopic member 20, moving the screen 7 to a position higher than the bottom of the side outlet 8 but not in contact with the stirring rod 14. At this time, the stirring rod 14 sweeps the sample from the screen 7 onto the elastic cloth ring 19. The sample enters the side outlet 8 along the elastic cloth ring 19 and is finally discharged and collected through the discharge plate 9.
[0021] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0022] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A sample reducing device for chemical analysis sample preparation, comprising a base, characterized in that, A reducing chamber is mounted on the base. The top and bottom of the reducing chamber are respectively provided with an inlet and an outlet. The inner cavity of the reducing chamber is equipped with several sample dividing frames arranged at equal intervals along the vertical direction via a fixing frame. A rotating rod is located at the center of the inner cavity of the reducing chamber, passing through the middle of the sample dividing frames. A driving component is installed at the center of the top of the reducing chamber, and the top of the rotating rod is connected to the output end of the driving component. Several stirring rods are connected at equal intervals to the outer wall of the portion of the rotating rod located within the sample dividing frames. The bottom of the sample dividing frame is connected to an elastic cloth ring. The part of the rotating rod located at the bottom of the sample dividing frame is equipped with a lifting connection assembly. A screen is connected to the lifting connection assembly. The outer perimeter of the screen is connected to the inner perimeter of the elastic cloth ring. Side discharge ports are provided on both sides of the bottom of the sample dividing frame. A closing and opening assembly is provided on the inner side wall of the sample dividing frame in conjunction with the side discharge ports. The outer end of the side discharge port is connected to one end of the discharge plate. The other end of the discharge plate extends to the outside of the reducing box. The screen aperture size of the screens gradually decreases from top to bottom.
2. The sample divider / reducer for chemical analysis sample preparation according to claim 1, characterized in that, The inner wall of the retractable box is provided with a storage groove near the side outlet. The closing and opening assembly includes a first telescopic member installed on the inner wall of the retractable box and a circular plate installed in the storage groove. The bottom end of the first telescopic member is connected to the top side wall of the circular plate through a connecting plate.
3. A sample reducing device for chemical analysis sample preparation according to claim 2, characterized in that, The lifting connection assembly includes a second telescopic member installed on the outer wall of the rotating rod and a movable sleeve sleeved on the rotating rod. The bottom side of one side of the movable sleeve is connected to the top of the second telescopic member, and a rotating sleeve is rotatably connected to the upper part of the movable sleeve. The inner circumference of the screen is connected to the outer circumference of the rotating sleeve.
4. A sample divider / reducer for chemical analysis sample preparation according to claim 1, characterized in that, The inner wall of the reduction box is connected to a guide plate located below the sample dividing frame.
5. A sample divider / reducer for chemical analysis sample preparation according to claim 3, characterized in that, A control box is installed on the outer wall of the reduction box. The first telescopic component and the second telescopic component are both electric telescopic rods. The driving component, the first telescopic component, and the second telescopic component are all connected to the control box via wiring.