Sample garment inspection device for garment design

The automated testing and rapid design change of the garment design sample inspection device solves the problem of inconvenient testing of knitted and woolen sample garments in existing technologies, and achieves efficient and safe sample garment quality testing.

CN224081336UActive Publication Date: 2026-04-03LIAONING FEIFAN TEXTILE & GARMENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing garment design sample inspection devices are not convenient or efficient enough for detecting pilling and lint removal in knitted and woolen sample garments. Furthermore, the inspection tools are inconvenient to replace, have a low degree of automation, and are easily affected by human factors.

Method used

A garment sample inspection device was designed, comprising a worktable, a pulling assembly, and a clamping device. It adopts a linear module and a screw system driven by a dual-axis motor to realize automated inspection of the sample garment and rapid replacement of the lint roller. The sample garment is fixed by the clamping device, the linear module drives the combination plate to move so that the lint roller is close to the surface of the sample garment, and the dual-axis motor drives the screw to rotate to perform the pulling test.

Benefits of technology

It enables convenient and automated testing of knitted and woolen sample garments, improves the accuracy and safety of testing, simplifies the replacement process of lint rollers, and reduces the impact of human factors.

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Abstract

The utility model relates to the technical field of garment detection, and discloses a garment design sample garment inspection device which comprises a workbench and a pulling assembly, the pulling assembly is arranged in the workbench, a linear module is installed on the top of the workbench, a connecting plate is fixedly connected to a moving seat of the linear module, and a clamping plate is installed on the moving seat of the linear module. The bottom of the connecting plate is fixedly connected with two first tension spring telescopic rods, the top of the workbench is fixedly connected with two height limiting frames, the bottoms of the two first tension spring telescopic rods are fixedly connected with a combination plate, and a roller replacing assembly is arranged on the outer side of the combination plate and used for rapidly replacing a structure. According to the utility model, the linear module and the movable seat are started to drive the connecting plate and the combined plate to move along the straight line, when the combined plate moves to the low position of the height limiting frame, the double faced adhesive tape outside the hair collecting roller can detect whether knitted and woolen yarn clothes are easy to depilate and pilling, the combined block is pulled downwards, the T-shaped block is separated from the T-shaped groove, and the hair collecting roller and the combined block can be easily separated.
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Description

Technical Field

[0001] This utility model relates to the field of clothing inspection technology, and in particular to a clothing design sample garment inspection device. Background Technology

[0002] A garment design sample inspection device is a crucial piece of equipment used in the garment production process for quality inspection of sample garments. It typically includes a worktable, clamping mechanism, and inspection components. The worktable provides a stable support surface for the entire device, allowing the sample garment to be placed flat for inspection. For knitted and woolen sample garments, common inspection requirements include whether they are prone to pilling or shedding. Specialized inspection tools, such as rollers with special surface treatments, are usually used to detect these characteristics by contacting the garment's surface. The entire garment design sample inspection device plays a vital role in garment production, enabling the timely detection of problems in the sample garment and providing quality assurance for subsequent mass production.

[0003] In practical garment sample inspection scenarios, existing sample inspection devices have some shortcomings. Regarding inspection methods, current technologies are not convenient or efficient enough for detecting pilling and lint removal in knitted and woolen samples. For example, some inspection methods require manual contact between the sample and the inspection tool, which is not only cumbersome but also makes it difficult to guarantee consistency and accuracy. Furthermore, the inspection tools are usually bolt-mounted, making replacement troublesome and requiring tools for disassembly, consuming considerable time and effort. In terms of automation, existing technologies are insufficient. Many inspection operations still rely on manual labor, which is not only inefficient but also susceptible to human error, leading to unstable inspection results. Therefore, this paper proposes a garment sample inspection device to address these issues. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a garment design sample inspection device, which aims to improve the problems of time-consuming and labor-intensive manual inspection of garment design samples in the prior art, as well as the inconvenience of disassembling and replacing inspection tools.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a garment design sample inspection device, comprising a workbench and a pulling assembly, wherein the pulling assembly is disposed inside the workbench, a linear module is installed on the top of the workbench, a connecting plate is fixedly connected to the movable seat of the linear module, two tension spring telescopic rods are fixedly connected to the bottom of the connecting plate, two height limit frames are fixedly connected to the top of the workbench, a combination plate is fixedly connected to the bottom of the two tension spring telescopic rods, and a roller changing assembly is disposed on the outer side of the combination plate, the roller changing assembly being used for quick structural replacement;

[0006] The roller changing assembly includes two combined blocks and a lint roller. The lint roller is located directly below the combined plate. The two combined blocks are respectively set at the outer ends of the combined plate. A T-shaped block is fixedly connected to the outer side of the combined block. Two retaining beads are fixedly connected to the outer side of the T-shaped block. An insertion hole is opened inside the combined block. Two T-shaped grooves are opened at the bottom of the combined plate. Two retaining slots are opened inside the T-shaped grooves.

[0007] Furthermore, the two ends of the lint roller are rotatably connected to the inner sides of the two insertion holes, and the top of the combined plate is attached to the bottom of the two height restriction frames.

[0008] Furthermore, the outer side of the T-shaped block engages with the inner side of the T-shaped groove, and the outer side of the retaining bead engages with the inside of the retaining groove.

[0009] Furthermore, four clamping devices are installed on the top of the workbench, and the four clamping devices are evenly arranged at the four corners of the top of the workbench.

[0010] Furthermore, the pulling assembly includes a dual-axis motor, which is mounted on the bottom of the worktable, and both output ends of the dual-axis motor are fixedly connected to lead screws.

[0011] Furthermore, a threaded block is threadedly connected to the outer side of the lead screw, and the outer side of the threaded block is slidably connected to the inner side of the worktable.

[0012] Furthermore, a tension spring telescopic rod two is fixedly connected to the outer side of the threaded block, and a mechanical gripper is fixedly connected to one end of the tension spring telescopic rod two.

[0013] This utility model has the following beneficial effects:

[0014] 1. In this utility model, by laying the sample garment out on the top of the workbench, activating the clamping device, the cylinder drives the gripper to clamp the four corners of the sample garment, then activating the linear module, the moving seat drives the connecting plate and the combination plate to move in a straight line, and the combination plate slides along the bottom of the height limit frame. Its M-shaped appearance not only meets the movement requirements but also serves as a limit. When the combination plate moves to the low position of the height limit frame, the lint roller is attached to the surface of the sample garment. Its external double-sided adhesive can be used to check whether knitted or woolen garments are prone to pilling. Pulling the combination block down, the T-shaped block disengages from the T-shaped groove, and the lint roller and the combination block can be easily separated. This automatic inspection method is convenient and allows for quick replacement of the lint roller, making it highly practical.

[0015] 2. In this utility model, the mechanical gripper clamps the edge of the sample garment, and then the dual-axis motor drives the lead screw to rotate, causing the threaded block to move out of phase. This causes the tension spring telescopic rod and the mechanical gripper to pull the sample garment. The tension of the tension spring telescopic rod acts as a buffer to prevent the sample garment from being damaged by excessive tension. This method can be used to test the tensile strength of the sample garment, which is more convenient than manual testing and ensures the safety and accuracy of the test. Attached Figure Description

[0016] Figure 1 A perspective view of a garment design sample inspection device proposed in this utility model;

[0017] Figure 2 This is a schematic diagram of the combined plate structure of a garment design sample inspection device proposed in this utility model;

[0018] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0019] Figure 4 This is a bottom schematic diagram of a garment design sample inspection device proposed in this utility model;

[0020] Figure 5 for Figure 1 Enlarged view of point B in the middle.

[0021] Legend:

[0022] 1. Workbench; 2. Linear module; 3. Connecting plate; 4. Tension spring telescopic rod one; 5. Combination plate; 6. Combination block; 7. Lint roller; 8. Insertion hole; 9. T-block; 10. Clamping ball; 11. T-slot; 12. Slot; 13. Height limiter; 14. Clamping device; 15. Dual-axis motor; 16. Lead screw; 17. Threaded block; 18. Tension spring telescopic rod two; 19. Mechanical gripper. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Reference Figures 1-3This utility model provides an embodiment of a garment design sample inspection device, comprising a workbench 1 and a pulling assembly. The pulling assembly is disposed inside the workbench 1. The workbench 1 serves as the basic support structure of the entire device and is typically made of sturdy metal material, possessing high stability and load-bearing capacity. The surface of the workbench 1 is specially treated to be smooth and flat, facilitating the placement and inspection of sample garments. A linear module 2 is installed on the top of the workbench 1. The linear module 2 is a device capable of achieving precise linear motion, providing stable power and guidance for the movement of the connecting plate 3. The linear module 2 is typically composed of components such as a motor, guide rail, and slider, and features high precision, high speed, and high reliability. A connecting plate 3 is fixedly connected to the moving seat of the linear module 2, serving to connect and support other components. The connecting plate 3 is typically made of steel, possessing high strength and rigidity, and capable of withstanding the weight and tension of components such as the combined plate 5 and the tension spring telescopic rod 4. Two tension spring telescopic rods 4 are fixedly connected to the bottom of the connecting plate 3. These rods have elastic telescopic function, adapting to different heights of sample garments and inspection requirements within a certain range. The tension spring telescopic rods 4 are typically composed of springs, telescopic rods, and other components, exhibiting good elasticity and stability. Two height-limiting frames 13 are fixedly connected to the top of the workbench 1. These frames restrict and guide the movement of the combined plate 5. The height-limiting frames 13 are typically made of steel, possessing high strength and rigidity, capable of withstanding the pressure and friction of the combined plate 5. The height-limiting frames 13 have an M-shaped appearance, a design that satisfies both the movement requirements of the combined plate 5 and provides good limiting. The combined plate 5 is fixedly connected to the bottom of the two tension spring telescopic rods 4. The combined plate 5 is the mounting platform for the roller changing assembly and an important component for inspecting sample garments. The combined plate 5 is typically made of steel or aluminum alloy, possessing high strength and rigidity, capable of withstanding the weight and tension of components such as the lint roller 7 and the combined block 6. A roller changing assembly is located on the outer side of the combination plate 5, used for quick structural replacement. The roller changing assembly includes two combination blocks 6 and a lint roller 7. The lint roller 7 is located directly below the combination plate 5 and is a key component for checking whether the sample garment is easy to remove lint and pill. The lint roller 7 is typically made of plastic or metal and has double-sided adhesive on its surface to effectively absorb lint and hair from the sample garment. Two combination blocks 6 are respectively located at both ends of the outer side of the combination plate 5, serving to connect and fix the lint roller 7. The combination blocks 6 are typically made of materials such as steel or aluminum alloy, possessing high strength and rigidity, capable of withstanding the weight and tensile force of the lint roller 7. A T-shaped block 9 is fixedly connected to the outer side of the combination blocks 6. The T-shaped block 9 is a key component for enabling quick connection and separation between the combination blocks 6 and the combination plate 5. The T-shaped block 9 is typically made of materials such as steel or aluminum alloy, possessing high strength and rigidity, capable of withstanding the weight and tensile force of the combination blocks 6. Two locking beads 10 are fixedly connected to the outside of the T-block 9. The locking beads 10 serve to engage and fix the T-block 9.The retaining bead 10 is typically made of spring steel or stainless steel, possessing good elasticity and wear resistance. The assembly block 6 has internal insertion holes 8, which are mounting holes for the lint roller 7. Both ends of the lint roller 7 are rotatably connected to the inner sides of the two insertion holes 8, allowing the lint roller 7 to rotate freely during inspection, improving inspection efficiency and effectiveness. The bottom of the assembly plate 5 has two T-slots 11, which mate with the T-block 9. The outer side of the T-block 9 engages with the inner side of the T-slot 11. This engagement method enables quick connection and separation while ensuring connection stability and reliability. Inside the T-slot 11 are two retaining grooves 12, which mate with the retaining bead 10. The outer side of the retaining bead 10 engages with the inner side of the retaining groove 12. This engagement method further enhances the connection stability and reliability between the T-block 9 and the T-slot 11. Four clamping devices 14 are installed on the top of the workbench 1, and the four clamping devices 14 are evenly arranged at the four corners of the top of the workbench 1. The clamping devices 14 are used to fix the sample garment, which can ensure that the sample garment will not move or deform during the inspection process. The clamping devices 14 are usually composed of components such as cylinders and grippers, and have high clamping force and stability.

[0025] Specifically, the sample garment can be laid out on top of workbench 1. The smooth and flat surface of workbench 1 ensures the stability of the sample garment, preventing wrinkles or slippage. Then, four clamping devices 14 are activated to hold the sample garment in place. The cylinders of the clamping devices 14 drive the grippers to clamp the four corners of the sample garment, ensuring it does not move or deform during inspection. Next, the linear module 2 is activated, causing the connecting plate 3 to move the combined plate 5. The motor of the linear module 2 drives the slider on the guide rail, thus moving the connecting plate 3 and the combined plate 5 along a straight line. The combined plate 5 slides along the bottom of the height-limiting frame 13. The height-limiting frame 13 is M-shaped, a design that both accommodates the movement of the combined plate 5 and provides good positioning. When the combined plate 5 reaches the lower part of the height-limiting frame 13, the lint roller 7 adheres to the surface of the sample garment. The lint roller 7 has double-sided adhesive on its exterior, allowing inspection of knitted and woolen garments to check for pilling and lint shedding. Furthermore, by pulling down the two combined blocks 6, the two T-shaped blocks 9 can be disengaged from the inside of the T-shaped groove 11, and then the lint roller 7 can be easily separated from the two combined blocks 6. This automatic inspection method is relatively convenient and allows for quick replacement of the lint roller 7, making it highly practical.

[0026] Reference Figure 1 , Figure 4 and Figure 5The pulling assembly includes a dual-axis motor 15, which is mounted on the bottom of the worktable 1. The dual-axis motor 15 is the power source for the pulling assembly, capable of simultaneously driving two lead screws 16 to rotate. The dual-axis motor 15 typically has high power and speed, meeting the power requirements of the pulling assembly. Lead screws 16 are fixedly connected to both output ends of the dual-axis motor 15. The lead screws 16 are key components that convert the rotational motion of the dual-axis motor 15 into the linear motion of the threaded block 17. The lead screws 16 are typically made of steel, possessing high strength and precision, and capable of withstanding the weight and tension of the threaded block 17. The threaded block 17 is threadedly connected to the outer side of the lead screw 16. The threaded block 17 is the component that achieves linear motion; it can slide along the inner side of the worktable 1 under the rotation of the lead screw 16. The threaded block 17 is typically made of materials such as steel or aluminum alloy, possessing high strength and precision, and can tightly cooperate with the lead screw 16 to achieve precise linear motion. The outer side of the threaded block 17 is slidably connected to the inner side of the worktable 1. This sliding connection ensures the movement accuracy of the threaded block 17 while reducing friction and improving movement efficiency. A tension spring telescopic rod 18 is fixedly connected to the outer side of the threaded block 17. The tension spring telescopic rod 18 has an elastic telescopic function, which can buffer the process of pulling the sample garment, preventing excessive rigid tension from damaging the sample garment. The tension spring telescopic rod 18 is typically composed of a spring, a telescopic rod, and other components, possessing good elasticity and stability. A mechanical gripper 19 is fixedly connected to one end of the tension spring telescopic rod 18. The mechanical gripper 19 is used to hold the sample garment, enabling the testing of the sample garment's tensile strength under the action of the pulling components. The mechanical gripper 19 is typically composed of a cylinder, grippers, and other components, possessing high clamping force and stability.

[0027] Specifically, two mechanical grippers 19 are activated to clamp the sample garment, with cylinders driving the grippers to clamp the edges. Then, a dual-axis motor 15 is activated to drive two lead screws 16 to rotate. The two outputs of the motor simultaneously rotate the lead screws 16, causing the two threaded blocks 17 to move out of phase. Under the rotation of the lead screws 16, the threaded blocks 17 slide along the inner side of the worktable 1, thereby pulling the sample garment with the tension spring telescopic rods 18 and the mechanical grippers 19. The tension of the two tension spring telescopic rods 18 acts as a buffer, preventing excessive rigid tension from damaging the sample garment. This method is more convenient than manual testing for testing the sample garment's tensile strength. During the pulling process, the springs in the tension spring telescopic rods 18 automatically extend and retract according to the force applied to the sample garment, adjusting the tension to ensure the safety and accuracy of the testing process.

[0028] Working principle: First, the sample garment can be laid out on the top of the workbench 1. Then, the four clamping devices 14 are activated to press the sample garment down. Next, the linear module 2 is activated, causing the connecting plate 3 to move the combination plate 5. The combination plate 5 will slide along the bottom of the height limiting frame 13. The height limiting frame 13 is M-shaped. When the combination plate 5 moves to the lower part of the height limiting frame 13, the lint roller 7 will stick to the surface of the sample garment. The lint roller 7 has double-sided adhesive on the outside. For knitted and woolen garments, it can be used to check whether they are prone to shedding and pilling. Pulling down the two combination blocks 6 can cause the two T-shaped blocks 9 to detach from the inside of the T-shaped groove 11. Then, the lint roller 7 can be easily separated from the two combination blocks 6. This automatic inspection method is convenient and allows for quick replacement of the lint roller 7, making it highly practical.

[0029] In addition, the two mechanical grippers 19 are activated to clamp the sample garment, and the dual-axis motor 15 is activated to drive the two lead screws 16 to rotate, thereby causing the two threaded blocks 17 to move out of phase. The tension of the two tension spring telescopic rods 18 can play a buffering role, avoiding excessive rigid tension that could damage the sample garment. This method can test the tensile strength of the sample garment, which is more convenient than manual testing.

[0030] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A garment design sample inspection device, comprising a workbench (1) and a pulling assembly, characterized in that: The pulling assembly is set inside the workbench (1). A linear module (2) is installed on the top of the workbench (1). A connecting plate (3) is fixedly connected to the movable seat of the linear module (2). Two tension spring telescopic rods (4) are fixedly connected to the bottom of the connecting plate (3). Two height limit frames (13) are fixedly connected to the top of the workbench (1). A combination plate (5) is fixedly connected to the bottom of the two tension spring telescopic rods (4). A roller changing assembly is set on the outside of the combination plate (5). The roller changing assembly is used for quick replacement of the structure. The roller changing assembly includes two combination blocks (6) and a lint roller (7). The lint roller (7) is located directly below the combination plate (5). The two combination blocks (6) are respectively set at the outer ends of the combination plate (5). A T-shaped block (9) is fixedly connected to the outer side of the combination block (6). Two locking beads (10) are fixedly connected to the outer side of the T-shaped block (9). An insertion hole (8) is opened inside the combination block (6). Two T-shaped grooves (11) are opened at the bottom of the combination plate (5). Two locking slots (12) are opened inside the T-shaped grooves (11).

2. The garment design sample inspection device according to claim 1, characterized in that: The two ends of the lint roller (7) are rotatably connected to the inner sides of the two insertion holes (8), and the top of the combined plate (5) is attached to the bottom of the two height limit frames (13).

3. The garment design sample inspection device according to claim 2, characterized in that: The outer side of the T-shaped block (9) engages with the inner side of the T-shaped groove (11), and the outer side of the locking bead (10) engages with the inside of the locking groove (12).

4. The garment design sample inspection device according to claim 1, characterized in that: The top of the workbench (1) is equipped with four clamping devices (14), which are evenly arranged at the four corners of the top of the workbench (1).

5. The garment design sample inspection device according to claim 1, characterized in that: The pulling assembly includes a dual-axis motor (15), which is installed at the bottom of the workbench (1), and both output ends of the dual-axis motor (15) are fixedly connected to lead screws (16).

6. The garment design sample inspection device according to claim 5, characterized in that: The lead screw (16) is threadedly connected to a threaded block (17) on its outer side, and the outer side of the threaded block (17) is slidably connected to the inner side of the worktable (1).

7. The garment design sample inspection device according to claim 6, characterized in that: The outer side of the threaded block (17) is fixedly connected to a tension spring telescopic rod two (18), and one end of the tension spring telescopic rod two (18) is fixedly connected to a mechanical gripper (19).