Device for monitoring alcohol content in real time on production line

Abstract

The utility model relates to the technical field of alcohol manufacturing, and provides a device for monitoring alcohol content in real time on a production line, which comprises a detection tube, an extraction component arranged on one side of the detection tube and used for guiding alcohol into the detection tube, a detection component arranged in the center of the interior of the detection tube and used for detecting the alcohol content of the alcohol, and a control component arranged on the other side of the detection tube. A flushing assembly is arranged on the outer side of the detection assembly and used for flushing the interior of the detection pipe, a liquid discharging assembly is arranged at the bottom end of the detection pipe and used for discharging detected alcohol, the extraction assembly comprises a pneumatic diaphragm pump arranged on one side of the detection pipe, and the bottom end of the pneumatic diaphragm pump communicates with a liquid inlet; the top end of the pneumatic diaphragm pump is communicated with a liquid outlet, the inner wall of the liquid outlet is in threaded connection with a connecting hose, the situation that brewed alcohol is polluted due to the fact that the detection probe is directly placed into the alcohol brewing device is avoided, and then the detection efficiency of the device is improved.

Description

Technical Field

[0001] This utility model relates to the field of alcohol manufacturing technology, specifically to a device for real-time monitoring of alcohol content on a production line. Background Technology

[0002] Alcohol manufacturing refers to the production activities that use starchy raw materials such as corn, wheat, and potatoes, or sugary raw materials such as molasses, to produce alcohol products through processes such as cooking, saccharification, fermentation, and distillation.

[0003] A search revealed an existing patent (publication number: CN216386959U) that discloses a concentration detection device for edible alcohol production, comprising a probe, an adjustment structure, a protective structure, and an instrument panel. The probe includes a fixed rod and an extension rod, with an adjustment structure between them. The lower end of the probe is fixedly connected to the protective structure, and the upper end is fixedly connected to the instrument panel. The advantages are: the adjustment structure allows for adjustment of the length of the alcohol detection device, enabling it to adapt to different sizes of alcohol production tanks, increasing ease of use; the length can be adjusted according to actual usage, making it easier for the probe to detect alcohol concentration, further enhancing usability; and the protective structure protects the probe during storage, preventing collision damage and ensuring its continued effectiveness. However, this device requires the probe to be placed inside the alcohol for detection. If the probe is partially adhered to by dirt, this dirt may enter the edible alcohol during detection, contaminating the alcohol and affecting its quality. Utility Model Content

[0004] This invention proposes a device for real-time monitoring of alcohol content on a production line, which solves the problem in related technologies where dirt adhering to the probe may enter the edible alcohol during testing, thus contaminating the alcohol and affecting its quality.

[0005] The technical solution of this utility model is as follows: A device for real-time monitoring of alcohol content on a production line, comprising: a detection tube, an extraction component on one side of the detection tube for introducing alcohol into the detection tube, a detection component at the center of the detection tube for detecting the alcohol content, a rinsing component on the outside of the detection component for rinsing the inside of the detection tube, and a draining component at the bottom of the detection tube for draining the detected alcohol.

[0006] The extraction assembly includes a pneumatic diaphragm pump disposed on one side of the detection tube. The bottom end of the pneumatic diaphragm pump is connected to a liquid inlet, and the top end of the pneumatic diaphragm pump is connected to a liquid outlet. A connecting hose is threadedly connected to the inner wall of the liquid outlet, and a connecting sleeve is rotatably connected to the outer wall of the other end of the connecting hose. A liquid guide port is connected to the inner wall of one end of the detection tube. The liquid guide port is engaged with the outer wall of the other end of the connecting hose, and the liquid guide port is threadedly connected to the inner wall of the connecting sleeve.

[0007] Preferably, the flushing assembly includes a connecting cap threaded to the outer wall of the top of the detection tube, and the inner wall of the connecting cap has an arc-shaped water guide hole.

[0008] Preferably, the flushing assembly further includes a water guide pipe connected to the inner wall of the top of the arc-shaped water guide hole, and a plurality of nozzles are connected to the bottom end of the arc-shaped water guide hole, with the plurality of nozzles arranged in a ring array at the bottom end of the arc-shaped water guide hole.

[0009] Preferably, the detection component includes a locking block that engages with the center of the connecting cover, a detector is fixedly connected to the top of the locking block, and a detection probe is fixedly connected to the bottom of the locking block.

[0010] Preferably, the detection assembly further includes several arc-shaped locking seats disposed outside the detection probe, and the several arc-shaped locking seats are fixedly connected to the bottom outer wall of the detector.

[0011] Preferably, the detection component further includes a plurality of arc-shaped engagement holes formed on the outer wall of the top of the connecting cover, each of the arc-shaped engagement holes being engaged with an arc-shaped engagement seat.

[0012] Preferably, the drainage assembly further includes a drainage pipe connected to the inner wall of the bottom end of the detection tube, and a solenoid valve is installed on the inner wall of the drainage pipe.

[0013] Preferably, a plurality of mounting seats are fixedly connected to the outer wall of one end of the detection tube, and a plurality of fixing screws are threaded to both ends of each mounting seat.

[0014] The working principle and beneficial effects of this utility model are as follows:

[0015] In this invention, alcohol is drawn into the inlet by a pneumatic diaphragm pump, then directed into the connecting hose through the outlet, and finally into the guide port through the connecting hose. The alcohol is then directed into the detection tube through the guide port, and finally detected by a detection probe. This avoids directly placing the detection probe into the alcohol brewing device, which could contaminate the brewed alcohol. The detection probe is then rinsed with a spray nozzle to prevent dirt from adhering to it and affecting detection efficiency, thus improving the device's cleaning efficiency and overall detection efficiency. Attached Figure Description

[0016] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0017] Figure 1 This is a front view schematic diagram of the structure proposed in this utility model;

[0018] Figure 2 This is a schematic diagram of the unfolded structure proposed in this utility model.

[0019] Figure 3 This is a partial cross-sectional unfolded structural diagram of the extraction component and the drainage component proposed in this utility model.

[0020] Figure 4 This is a schematic cross-sectional view of the flushing assembly proposed in this utility model;

[0021] Figure 5 This is a schematic diagram of the detection component structure proposed in this utility model;

[0022] In the diagram: 1. Detection tube; 2. Mounting base; 3. Fixing screw; 4. Extraction assembly; 401. Pneumatic diaphragm pump; 402. Liquid inlet; 403. Liquid outlet; 404. Connecting hose; 405. Connecting sleeve; 406. Liquid guide port; 5. Detection assembly; 501. Detector; 502. Clamping block; 503. Arc-shaped clamping seat; 504. Arc-shaped clamping hole; 505. Detection probe; 6. Flushing assembly; 601. Connecting cover; 602. Water guide pipe; 603. Arc-shaped water guide hole; 604. Nozzle; 7. Drainage assembly; 701. Drainage pipe; 702. Solenoid valve. Detailed Implementation

[0023] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.

[0024] This application discloses a device for real-time monitoring of alcohol content on a production line. Please refer to [link / reference]. Figures 1-3A device for real-time monitoring of alcohol content in a production line includes: a detection tube 1; an extraction component 4 is provided on one side of the detection tube 1 for introducing alcohol into the detection tube 1; a detection component 5 is provided at the center of the detection tube 1 for detecting the alcohol content; a rinsing component 6 is provided on the outside of the detection component 5 for rinsing the inside of the detection tube 1; and a drain component 7 is provided at the bottom of the detection tube 1 for draining the detected alcohol. The extraction component 4 includes a pneumatic diaphragm pump 401 located on one side of the detection tube 1. The pneumatic diaphragm pump 401 is existing technology. A timer is installed on the pneumatic diaphragm pump 401, and the timer controls the timed switch of the pneumatic diaphragm pump 401, thereby facilitating the timed extraction of small amounts of alcohol from the alcohol brewing device for testing, thus facilitating real-time monitoring of the alcohol content inside the alcohol brewing device. The bottom of the pneumatic diaphragm pump 401 is connected to an inlet 402, and the top of the pneumatic diaphragm pump 401... A liquid outlet 403 is connected to the inner wall of the liquid outlet 403, and a connecting hose 404 is threadedly connected to the inner wall of the connecting hose 404. A connecting sleeve 405 is rotatably connected to the outer wall of the other end of the connecting hose 404. A limit block is provided on the inner side of the connecting sleeve 405, and the limit block is fixedly connected to the outer wall of the connecting hose 404. The limit block limits the connecting sleeve 405, thereby preventing the connecting sleeve 405 from falling off the connecting hose 404. A liquid guide port 406 is connected to the inner wall of one end of the detection tube 1. The liquid guide port 406 is connected to the connecting hose 404. The other end of the connecting hose 404 is engaged with the outer wall, and the liquid inlet 406 is threadedly connected to the inner wall of the connecting sleeve 405. When the connecting hose 404 needs to be replaced, the connecting sleeve 405 is rotated to separate the connecting sleeve 405 from the outer wall of the liquid inlet 406, and then the other end of the connecting hose 404 is separated from the inner wall of the liquid inlet 406. At this time, one end of the connecting hose 404 is separated from the inner wall of the liquid outlet 403, so that the connecting hose 404 can be removed and replaced.

[0025] Please see Figures 2-4 The rinsing assembly 6 includes a connecting cap 601 threaded to the outer wall of the top of the detection tube 1. The inner wall of the connecting cap 601 has an arc-shaped water guide hole 603. The rinsing assembly 6 also includes a water guide pipe 602 connected to the inner wall of the top of the arc-shaped water guide hole 603. The bottom end of the arc-shaped water guide hole 603 is connected to several nozzles 604. The several nozzles 604 are arranged in a ring at the bottom end of the arc-shaped water guide hole 603. When it is necessary to rinse the inner wall of the detection tube 1, the water guide pipe 602 is connected to the water pipe, so that the water inside the water pipe enters the water guide pipe 602. Then, the water is guided into the arc-shaped water guide hole 603 through the water guide pipe 602, and then into the nozzles 604 through the arc-shaped water guide hole 603. The water is then sprayed out into the detection tube 1 through the nozzles 604, thereby rinsing the alcohol inside the detection tube 1 and avoiding alcohol residue.

[0026] Please see Figures 2-5The detection component 5 includes a locking block 502 that engages with the center of the connecting cover 601. A locking groove is formed at the center of the top of the connecting cover 601, engaging with the locking block 502. A sealing gasket is adhered to the top of the locking block 502 to seal the connection between the locking block 502 and the locking groove. A detector 501 is fixedly connected to the top of the locking block 502, and a detection probe 505 is fixedly connected to the bottom of the locking block 502. The detection component 5 also includes several arc-shaped locking seats 503 disposed outside the detection probe 505. These arc-shaped locking seats 503 engage with arc-shaped locking holes 504 to reinforce the installation of the detector 501. Each arc-shaped locking seat 503 is fixedly connected to the bottom outer wall of the detector 501. A display screen is provided on the detector 501 for... The detection data is displayed. The detection component 5 also includes several arc-shaped locking holes 504 opened on the outer wall of the top of the connecting cover 601. Each arc-shaped locking hole 504 is engaged with the arc-shaped locking seat 503. When it is necessary to install the detection probe 505, the detection probe 505 is inserted into the detection tube 1 from the locking groove of the connecting cover 601, thereby locking and fixing the locking block 502 with the inner wall of the locking groove. At the same time, the arc-shaped locking seat 503 is engaged and fixed with the arc-shaped locking hole 504, thereby completing the installation of the detection probe 505. The drain component 7 also includes a drain pipe 701 connected to the inner wall of the bottom end of the detection tube 1. A solenoid valve 702 is installed on the inner wall of the drain pipe 701. Several mounting seats 2 are fixedly connected to one end of the outer wall of the detection tube 1. Several fixing screws 3 are threaded to both ends of each mounting seat 2.

[0027] Working principle and usage procedure: The mounting base 2 on one side of the detection tube 1 is attached to the outer wall of the alcohol brewing device. The mounting base 2 is then threadedly fixed to the outer wall of the alcohol brewing device using the fixing screw 3. The inlet 402 of the pneumatic diaphragm pump 401 is then engaged and fixed to the inner wall pipe of the alcohol brewing device. When detection is required, the pneumatic diaphragm pump 401 is started, allowing alcohol to enter the inlet 402. The alcohol is then introduced into the connecting hose 404 through the outlet 403, and then into the guide port 406 through the connecting hose 404. Finally, the alcohol is introduced into the detection tube 1 through the guide port 406. At this time, the detector 501 is started, and the detection probe 505 detects the alcohol inside the detection tube 1. The detector 501 displays the detection data. After the detection is completed, the solenoid valve 702 is started, thereby discharging the alcohol inside the detection tube 1.

[0028] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An apparatus for real-time monitoring of alcohol degree in a production line, comprising: Detection tube (1), characterized in that one side of the detection tube (1) is provided with an extraction assembly (4) for introducing alcohol into the detection tube (1), and the inside center of the detection tube (1) is provided with a detection assembly (5) for detecting the alcohol degree of alcohol, and the outside of the detection assembly (5) is provided with a flushing assembly (6) for flushing the inside of the detection tube (1), and the bottom end of the detection tube (1) is provided with a liquid discharge assembly (7) for discharging the detected alcohol. The extraction assembly (4) comprises a pneumatic diaphragm pump (401) arranged on one side of the detection tube (1), a liquid inlet (402) communicated with the bottom end of the pneumatic diaphragm pump (401), a liquid outlet (403) communicated with the top end of the pneumatic diaphragm pump (401), a connecting hose (404) threadedly connected to the inner wall of the liquid outlet (403), a connecting sleeve (405) rotatably connected to the other end of the outer wall of the connecting hose (404), a liquid guide hole (406) communicated with the inner wall of one end of the detection tube (1), and the liquid guide hole (406) is engagedly connected with the other end of the outer wall of the connecting hose (404), and the liquid guide hole (406) is threadedly connected with the inner wall of the connecting sleeve (405).

2. The apparatus for real-time monitoring of alcohol degree of a production line according to claim 1, characterized in that, The flushing assembly (6) comprises a connecting cover (601) threadedly connected to the top end of the outer wall of the detection tube (1), and the inner wall of the connecting cover (601) is provided with an arc-shaped water guide hole (603).

3. The apparatus for real-time monitoring of alcohol degree of a production line according to claim 2, characterized in that, The flushing assembly (6) further comprises a water guide pipe (602) communicated with the top end of the inner wall of the arc-shaped water guide hole (603), and the bottom end of the arc-shaped water guide hole (603) is communicated with a plurality of spray heads (604), and the plurality of spray heads (604) are arranged in an annular array at the bottom end of the arc-shaped water guide hole (603).

4. The apparatus for real-time monitoring of alcohol degree of a production line according to claim 2, characterized in that, The detection assembly (5) comprises a clamping block (502) clamped to the center of the connecting cover (601), a detector (501) fixedly connected to the top end of the clamping block (502), and a detection probe (505) fixedly connected to the bottom end of the clamping block (502).

5. The apparatus for real-time monitoring of alcohol degree of a production line according to claim 4, characterized in that, The detection assembly (5) further comprises a plurality of arc-shaped clamping seats (503) arranged outside the detection probe (505), and the plurality of arc-shaped clamping seats (503) are fixedly connected with the bottom end of the outer wall of the detector (501).

6. The apparatus for real-time monitoring of alcohol degree of a production line according to claim 5, characterized in that, The detection assembly (5) further comprises a plurality of arc-shaped clamping holes (504) formed in the top end of the outer wall of the connecting cover (601), and each arc-shaped clamping hole (504) is clampedly connected with an arc-shaped clamping seat (503).

7. The apparatus for real-time monitoring of alcohol degree of a production line according to claim 1, characterized in that, The liquid discharge assembly (7) further comprises a liquid discharge pipe (701) communicated with the inner wall of the bottom end of the detection tube (1), and an electromagnetic valve (702) mounted on the inner wall of the liquid discharge pipe (701).

8. The apparatus for real-time monitoring of alcohol degree of a production line according to claim 1, characterized in that, One end of the outer wall of the detection tube (1) is fixedly connected with a plurality of mounting seats (2), and the two ends of each mounting seat (2) are threadedly connected with a plurality of fixing screws (3).

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