Anti-bending drag chain cable with long service life

By employing a combined structure of cable core, waterproof layer, inner sheath, shielding layer, and outer sheath in the drag chain cable, the problem of insufficient toughness in drag chain cables is solved, resulting in better bending resistance and a longer service life.

CN224082208UActive Publication Date: 2026-04-03SICHUAN MOTIAN XLPE CABLE
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-22
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing drag chain cables have low toughness and poor bending resistance, which makes the cable surface prone to breakage and reduces service life.

Method used

The cable adopts a combined structure of cable core, waterproof layer, inner sheath, shielding layer and outer sheath, which are respectively composed of high temperature resistant layer, first bending resistance layer, shielding layer, second bending resistance layer and wear resistant layer, to enhance the cable's protective performance.

Benefits of technology

It improves the cable's resistance to bending, extends its service life, and prevents the cable from breaking during bending.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a long-life anti-bending drag chain cable, relates to the technical field of drag chain cables, solves the problems that the drag chain cable is low in toughness and non-ideal in anti-bending effect, and comprises a cable core and a waterproof layer, the outer surface of the cable core is provided with an inner sheath, the waterproof layer is arranged on the outer surface of the inner sheath, and the outer surface of the waterproof layer is provided with an outer sheath. According to the utility model, the cable core, the waterproof layer, the inner sheath, the shielding layer and the outer sheath are arranged to jointly form the drag chain cable, the waterproof performance of the cable can be improved through the waterproof layer, and the shielding layer can shield a magnetic field generated during the operation of the cable. The outer surface of the cable core can be protected through the inner sheath, the anti-bending performance of the cable core is improved, the outer surface of the cable can be protected through the outer sheath, the overall anti-bending performance of the cable is improved, and the mode has a good anti-bending effect on the cable, is not easy to break due to bending in the use process, and is long in service life.
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Description

Technical Field

[0001] This utility model relates to the field of drag chain cable technology, and in particular to a high-life, bend-resistant drag chain cable. Background Technology

[0002] Drag chain cables are highly flexible special cables that can move back and forth with a drag chain without easily wearing out. They are also commonly known as drag cables or tank chain cables. With the increase in electrical equipment, many devices require drag chain cables that can bend and move repeatedly. Although the drag chain cables currently in use can meet normal usage requirements, they still have certain defects in actual use. For example, the drag chain cables currently in use have low toughness and unsatisfactory bending resistance. After long-term bending, the cable surface is prone to breakage, which reduces the cable insulation performance and affects the cable's service life. Improvements are needed. Therefore, a high-life bending-resistant drag chain cable is proposed. Utility Model Content

[0003] To address the issues of low toughness and unsatisfactory bending resistance in drag chain cables, this invention provides a high-life, bending-resistant drag chain cable.

[0004] This utility model provides a high-life, bend-resistant drag chain cable, employing the following technical solution:

[0005] A high-life, bend-resistant drag chain cable includes a cable core and a waterproof layer. The outer surface of the cable core is provided with an inner sheath, the waterproof layer is provided on the outer surface of the inner sheath, the outer surface of the waterproof layer is provided with a shielding layer, and the outer surface of the shielding layer is provided with an outer sheath.

[0006] The inner sheath includes a high-temperature resistant layer and a first bending-resistant layer;

[0007] The outer sheath includes a second bending-resistant layer and a wear-resistant layer.

[0008] By adopting the above technical solution, the outer surface of the cable core can be protected, improving the bending resistance of the cable core. It can also protect the outer surface of the cable, improving the overall bending resistance of the cable. This method has a good bending resistance effect on the cable, making it less prone to breakage due to bending during use, and extending its service life.

[0009] Optionally, the number of cable cores is four, and a limit strip is provided between the four cable cores.

[0010] By adopting the above technical solution, the cable core can be limited.

[0011] Optionally, the waterproof layer has a filling layer inside, the waterproof layer is a waterproof membrane, and the waterproof layer is wrapped around the outside of the cable core.

[0012] By adopting the above technical solution, the surface of the cable core can be protected.

[0013] Optionally, the high-temperature resistant layer is located on the outer surface of the cable core, and the first bending-resistant layer is located on the outer surface of the high-temperature resistant layer.

[0014] Optionally, the second bending-resistant layer is located on the outer surface of the shielding layer, and the wear-resistant layer is located on the outer surface of the second bending-resistant layer.

[0015] Optionally, the high-temperature resistant layer is made of fluorocarbon resin, and the first bending-resistant layer is made of EPDM rubber.

[0016] Optionally, the second bending-resistant layer is a polypropylene fiber layer, and the wear-resistant layer is a polytetrafluoroethylene layer.

[0017] Optionally, the shielding layer is a silver-plated copper wire braided layer, and the cable core is made of silver-plated copper alloy.

[0018] In summary, this utility model has the following beneficial effects:

[0019] 1. This utility model constructs a drag chain cable by setting up a cable core, a waterproof layer, an inner sheath, a shielding layer, and an outer sheath. The waterproof layer improves the cable's waterproof performance, the shielding layer shields the magnetic field generated during cable operation, the inner sheath protects the outer surface of the cable core and improves its bending resistance, and the outer sheath protects the outer surface of the cable and improves the overall bending resistance. This method provides good bending resistance, making the cable less prone to breakage due to bending during use and extending its service life.

[0020] 2. This utility model can limit the cable core by setting a limiting strip, and can protect the surface of the cable core by setting a filling layer. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 This is a cross-sectional view of the structure of this utility model;

[0023] Figure 3 This is a partial cross-sectional view of the outer sheath structure of this utility model;

[0024] Figure 4 This is a partial cross-sectional view of the inner sheath structure of this utility model.

[0025] In the diagram: 1. Cable core; 2. Waterproof layer; 3. Inner sheath; 301. High temperature resistant layer; 302. First bending resistance layer; 4. Shielding layer; 5. Outer sheath; 501. Second bending resistance layer; 502. Wear-resistant layer; 6. Limiting strip; 7. Filler layer. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please refer to Figure 1-4 A high-life, bend-resistant drag chain cable includes a cable core 1 and a waterproof layer 2. The outer surface of the cable core 1 is provided with an inner sheath 3, the waterproof layer 2 is provided on the outer surface of the inner sheath 3, the outer surface of the waterproof layer 2 is provided with a shielding layer 4, and the outer surface of the shielding layer 4 is provided with an outer sheath 5.

[0028] The inner sheath 3 includes a high-temperature resistant layer 301 and a first bending-resistant layer 302;

[0029] The outer sheath 5 includes a second bending-resistant layer 501 and a wear-resistant layer 502.

[0030] As a further technical optimization of this utility model, the number of cable cores 1 is four, and a limit strip 6 is provided between the four cable cores 1.

[0031] As a further technical optimization of this utility model, the waterproof layer 2 is provided with a filling layer 7 inside, the waterproof layer 2 is a waterproof membrane, and the waterproof layer 2 is wrapped around the outside of the cable core 1.

[0032] As a further technical optimization of this utility model, the high temperature resistant layer 301 is located on the outer surface of the cable core 1, and the first bending resistant layer 302 is located on the outer surface of the high temperature resistant layer 301.

[0033] As a further technical optimization of this utility model, the second bending-resistant layer 501 is located on the outer surface of the shielding layer 4, and the wear-resistant layer 502 is located on the outer surface of the second bending-resistant layer 501.

[0034] As a further technical optimization of this utility model, the high-temperature resistant layer 301 is made of fluorocarbon resin, which has good heat resistance, chemical resistance, cold resistance and low-temperature flexibility. The first bending layer 302 is a EPDM rubber layer, which has good chemical corrosion resistance, good impact elasticity and good toughness.

[0035] As a further technical optimization of this utility model, the second bending layer 501 is a polypropylene fiber layer. Polypropylene fiber has the advantages of high strength, good toughness, good chemical resistance and antimicrobial properties, and low price. It is a good tensile material. The wear-resistant layer 502 is a polytetrafluoroethylene layer. Polytetrafluoroethylene has excellent chemical stability, corrosion resistance, sealing properties, high lubricity and non-stickiness, electrical insulation and good wear resistance.

[0036] As a further technical optimization of this utility model, the shielding layer 4 is a silver-plated copper wire braided layer, and the cable core 1 is made of silver-plated copper alloy.

[0037] In this embodiment, a drag chain cable is constructed by setting up a cable core 1, a waterproof layer 2, an inner sheath 3, a shielding layer 4, and an outer sheath 5. The waterproof layer 2 improves the cable's waterproof performance, the shielding layer 4 shields the magnetic field generated during cable operation, the inner sheath 3 protects the outer surface of the cable core 1 and improves its bending resistance, and the outer sheath 5 protects the outer surface of the cable and improves its overall bending resistance. This method provides good bending resistance, making the cable less prone to breakage due to bending during use and extending its service life. The limiting strip 6 limits the movement of the cable core 1, and the filling layer 7 protects the surface of the cable core 1.

[0038] The implementation principle of this utility model is as follows: In use, a drag chain cable is constructed by the cable core 1, waterproof layer 2, inner sheath 3, shielding layer 4, and outer sheath 5. The waterproof layer 2 improves the cable's waterproof performance, while the shielding layer 4 shields the magnetic field generated during cable operation and also shields against external radiation, preventing changes in the molecular structure within the cable and thus improving its performance. The inner sheath 3 protects the outer surface of the cable core 1, with a high-temperature resistant layer 301 improving the high-temperature resistance of the cable core 1 surface to prevent damage due to excessive temperature, and a first anti-bending layer 302 improving the bending resistance of the cable core 1 to prevent damage due to bending. The outer sheath 5 protects the outer surface of the cable, with a second anti-bending layer 501 improving the overall bending resistance of the cable, and a wear-resistant layer 502 improving the wear resistance of the cable surface to prevent damage due to wear. This method provides good bending resistance for the cable, making it less prone to breakage due to bending during use and resulting in a long service life.

[0039] The above are all preferred embodiments of this utility model, and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape and principle of this utility model should be covered within the scope of protection of this utility model.

Claims

1. A high-life, bend-resistant drag chain cable, comprising a cable core (1) and a waterproof layer (2), characterized in that: The outer surface of the cable core (1) is provided with an inner sheath (3), the waterproof layer (2) is provided on the outer surface of the inner sheath (3), the outer surface of the waterproof layer (2) is provided with a shielding layer (4), and the outer surface of the shielding layer (4) is provided with an outer sheath (5). The inner sheath (3) includes a high-temperature resistant layer (301) and a first bending-resistant layer (302); The outer sheath (5) includes a second bending-resistant layer (501) and a wear-resistant layer (502).

2. The high-life, bend-resistant drag chain cable according to claim 1, characterized in that: The number of cable cores (1) is four, and a limit bar (6) is provided between the four cable cores (1).

3. The high-life, bend-resistant drag chain cable according to claim 1, characterized in that: The waterproof layer (2) has a filling layer (7) inside. The waterproof layer (2) is a waterproof membrane and is wrapped around the outside of the cable core (1).

4. The high-life, bend-resistant drag chain cable according to claim 1, characterized in that: The high-temperature resistant layer (301) is located on the outer surface of the cable core (1), and the first bending-resistant layer (302) is located on the outer surface of the high-temperature resistant layer (301).

5. The high-life, bend-resistant drag chain cable according to claim 1, characterized in that: The second bending-resistant layer (501) is located on the outer surface of the shielding layer (4), and the wear-resistant layer (502) is located on the outer surface of the second bending-resistant layer (501).

6. The high-life, bend-resistant drag chain cable according to claim 1, characterized in that: The high-temperature resistant layer (301) is made of fluorocarbon resin, and the first bending-resistant layer (302) is made of EPDM rubber.

7. The high-life, bend-resistant drag chain cable according to claim 1, characterized in that: The second bending-resistant layer (501) is a polypropylene fiber layer, and the wear-resistant layer (502) is a polytetrafluoroethylene layer.

8. The high-life, bend-resistant drag chain cable according to claim 1, characterized in that: The shielding layer (4) is a silver-plated copper wire braided layer, and the cable core (1) is made of silver-plated copper alloy.