Lead storage battery tank with heightened bottom

By adding a frame to the bottom of the lead-acid battery compartment, the problem of insufficient height of lead-acid batteries under the same rated capacity is solved, and the compatibility of the battery with the electric bicycle battery box is achieved, meeting national standards.

CN224082579UActive Publication Date: 2026-04-03TIANNENG BATTERY GROUP
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing lead-acid batteries are small in size for the same rated capacity, making them incompatible with the battery boxes of older electric bicycles, and the battery height adjustment is insufficient.

Method used

Design a lead-acid battery tank with an increased bottom. By setting a frame at the bottom of the tank, the frame is integrally formed or injection molded with the tank and then assembled. An interference fit or snap-fit ​​connection is used to enhance the structural stability.

Benefits of technology

The battery height has been increased, making it compatible with battery box installation in both new and old electric bicycles and meeting national standards.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224082579U_ABST
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Abstract

The utility model provides a lead storage battery tank with a heightened bottom, which comprises a tank body and a frame body arranged at the bottom of the tank body and used for heightening the tank body, and the frame body comprises an outer frame with the side peripheral size being the same as that of the side peripheral size of the tank body; the frame body and the groove body are integrally formed, or the frame body and the groove body are assembled into a whole after being subjected to injection molding respectively. The electric bicycle battery box solves the problem that the heights of batteries are different under the same rated capacity, is compatible with battery boxes of new and old electric bicycles meeting the national standard requirements, and is convenient to install.
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Description

Technical Field

[0001] This utility model belongs to the field of lead-acid battery technology, specifically relating to a lead-acid battery tank with an increased bottom height. Background Technology

[0002] A lead-acid battery is a type of storage battery whose electrodes are primarily made of lead and its oxides, and whose electrolyte is a sulfuric acid solution. During discharge, the lead dioxide at the positive electrode and the spongy lead at the negative electrode are converted into lead sulfate; during charging, the lead sulfate at the positive and negative electrodes are converted back into lead dioxide and spongy lead, respectively. A single lead-acid battery cell has a rated voltage of 2.0V, and 2 to 6 cells are often connected in series to form lead-acid batteries with rated voltages of 4.0V, 6.0V, 8.0V, 10.0V, and 12.0V.

[0003] Currently, the energy density of lead-acid batteries is continuously improving. However, with the same rated capacity, the new batteries are smaller in size, making them incompatible with the battery boxes of older electric bicycles.

[0004] Utility model CN207490049U discloses a bottom-mounted design to prevent electrode deformation in a pure lead battery. The battery includes an outer casing disposed on the outside of the bottom-mounted design to prevent electrode deformation and forming an internal accommodating space. The outer casing includes a lower end face, a side end face, and a upper end face; a pressure pad disposed on the upper surface of the lower end face of the outer casing; and a reaction element disposed within the accommodating space of the outer casing, placed on top of the pressure pad. This utility model addresses the problems of electrode bending deformation and short circuits by creating a bottom-mounted design, thereby increasing the battery height.

[0005] Current technologies offer limited optimization for battery bottom design, but research on adjusting battery height for the same rated capacity remains significant. Utility Model Content

[0006] To address the aforementioned technical problems in the existing technology, this utility model provides a lead-acid battery case with an increased bottom height.

[0007] This utility model provides a lead-acid battery tank with an increased bottom, including a tank body. The lead-acid battery tank also includes a frame disposed at the bottom of the tank body for increasing the height of the tank body. The frame includes an outer frame with the same side perimeter as the side perimeter of the tank body. The frame and the tank body are integrally formed, or the frame and the tank body are separately injection molded and then assembled into one body.

[0008] Furthermore, the frame and the trough are integrally formed. The frame includes an outer frame formed by the four side walls of the trough extending downwards. A reinforcing rib is provided between the inner side wall of the outer frame and the bottom surface of the trough. The reinforcing rib can prevent the frame from deforming during production and use.

[0009] Furthermore, the frame and the groove are injection molded separately and then assembled into one piece; the bottom outer periphery of the groove has a reduced-size shaft opening, and the frame has a ring of holes on the inner side of the upper opening of the outer frame that are inserted into the shaft opening, and the shaft opening and the hole are connected by an interference fit.

[0010] Furthermore, the frame has a reinforcing rib on the inner side of the outer frame, below the opening, and after assembly, the top surface of the reinforcing rib abuts against the bottom surface of the groove.

[0011] Furthermore, the frame and the groove are injection molded separately and then assembled into one piece; the bottom outer periphery of the groove has a reduced-size shaft opening, and the frame has a ring of holes on the inner side of the upper opening of the outer frame that are inserted into the shaft opening, and the shaft opening and the hole are connected by a snap-fit.

[0012] Furthermore, the outer wall of the shaft opening is provided with a number of buckles at intervals, and correspondingly, the inner wall of the hole is provided with buckle holes at intervals that correspond one-to-one with the buckles.

[0013] Furthermore, the frame has a reinforcing rib on the inner side of the outer frame, below the opening, and after assembly, the top surface of the reinforcing rib abuts against the bottom surface of the groove.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] This utility model provides a lead-acid battery compartment with an increased bottom height, which solves the problem of different battery heights under the same rated capacity. It is compatible with battery boxes of new and old electric bicycles that meet national standards and is easy to install. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the lead-acid battery tank with an increased bottom in Embodiment 1.

[0017] Figure 2 This is a three-dimensional structural diagram of the lead-acid battery tank with an increased bottom in Embodiment 1 from another perspective.

[0018] Figure 3 This is an exploded structural diagram of the lead-acid battery tank with an increased bottom in Embodiment 2.

[0019] Figure 4 This is a three-dimensional structural diagram of the lead-acid battery tank with an increased bottom in Embodiment 2.

[0020] Figure 5 This is a side view of the lead-acid battery tank with an increased bottom in Embodiment 2.

[0021] Figure 6 for Figure 5 A sectional view along the AA direction.

[0022] Figure 7 This is an exploded structural diagram of the lead-acid battery tank with an increased bottom in Embodiment 3.

[0023] Figure 8 This is a side view of the lead-acid battery tank with an increased bottom in Embodiment 3.

[0024] Figure 9 for Figure 8 A sectional view along the BB direction.

[0025] Figure 10 for Figure 9 Enlarged view of section C.

[0026] Figure label:

[0027] 1. Groove body; 2. Frame body; 3. Reinforcing rib; 4. Shaft opening; 5. Hole opening; 6. Buckle; 7. Buckle hole. Detailed Implementation

[0028] Example 1

[0029] This embodiment provides a lead-acid battery case with an increased bottom, such as... Figure 1 and Figure 2 As shown, the system includes a tank 1 and a frame 2 located at the bottom of the tank 1 for raising the tank 1. The frame 2 includes an outer frame with the same side perimeter dimensions as the tank 1. The frame 2 and the tank 1 are integrally formed.

[0030] The frame 2 includes an outer frame formed by the downward extension of the four side walls of the tank 1. A reinforcing rib 3 is provided between the inner side wall of the outer frame and the bottom surface of the tank 1. The reinforcing rib 3 can prevent the frame 2 from deforming during production and use.

[0031] Example 2

[0032] This embodiment provides a lead-acid battery case with an increased bottom, such as... Figures 3-6 As shown, the system includes a tank 1 and a frame 2 located at the bottom of the tank 1 for raising the tank 1. The frame 2 includes an outer frame with the same side perimeter dimensions as the tank 1. The frame 2 and the tank 1 are injection molded separately and then assembled into one unit.

[0033] The bottom outer periphery of the groove 1 has a reduced-size shaft opening 4. The frame 2 has a ring of holes 5 on the inner side of the upper opening of the outer frame, which are inserted and fitted with the shaft opening 4. The shaft opening 4 and the holes 5 are connected by an interference fit. The frame 2 has a reinforcing rib 3 on the inner side of the outer frame, below the holes 5. After assembly, the top surface of the reinforcing rib 3 abuts against the bottom surface of the groove 1.

[0034] Example 3

[0035] This embodiment provides a lead-acid battery case with an increased bottom, such as... Figures 7-10 As shown, the system includes a tank 1 and a frame 2 located at the bottom of the tank 1 for raising the tank 1. The frame 2 includes an outer frame with the same side perimeter dimensions as the tank 1. The frame 2 and the tank 1 are injection molded separately and then assembled into one unit.

[0036] The bottom outer periphery of the groove 1 has a reduced-size shaft opening 4. The frame 2 has a ring of holes 5 on the inner side of the upper opening of the outer frame, which are inserted and fitted into the shaft opening 4. The shaft opening 4 and the holes 5 are snap-fitted together. Specifically, a number of snap fasteners 6 are provided at intervals on the outer side wall of the shaft opening 4, and correspondingly, snap holes 7 are provided at intervals on the inner side wall of the holes 5, each corresponding to one of the snap fasteners 6.

[0037] The frame 2 has a reinforcing rib 3 on the inner side of the outer frame, below the opening 5. After assembly, the top surface of the reinforcing rib 3 abuts against the bottom surface of the groove 1.

Claims

1. A bottom-boosted lead-acid battery jar comprising a jar body, characterized in that, The lead storage battery tank further comprises a frame body arranged at the bottom of the tank body for increasing the height of the tank body, wherein the frame body comprises an outer frame with the same outer peripheral size as the side surface of the tank body; The frame body and the tank body are integrally formed, or the frame body and the tank body are respectively injection molded and then assembled into one body.

2. The raised bottom lead-acid battery jar of claim 1 wherein, The frame body and the tank body are integrally formed, and the frame body comprises the outer frame formed by extending downward from the four side walls of the tank body, and a reinforcing rib is arranged between the inner side wall of the outer frame and the bottom surface of the tank body.

3. The raised bottom lead-acid battery container of claim 1 wherein, The frame body and the tank body are respectively injection molded and then assembled into one body; The bottom peripheral surface of the tank body has an axle port with a reduced size, and a ring of orifices is arranged on the inner side of the upper port of the outer frame and is in plug-in cooperation with the axle port, and the axle port and the orifices are connected in interference fit.

4. The raised bottom lead-acid battery jar of claim 3 wherein, The frame body is provided with a reinforcing rib on the inner side of the outer frame and below the orifices, and the top surface of the reinforcing rib abuts against the bottom surface of the tank body after assembly.

5. The raised bottom lead-acid battery container of claim 1 wherein, The frame body and the tank body are respectively injection molded and then assembled into one body; The bottom peripheral surface of the tank body has an axle port with a reduced size, and a ring of orifices is arranged on the inner side of the upper port of the outer frame and is in plug-in cooperation with the axle port, and the axle port and the orifices are connected in interference fit.

6. The raised bottom lead-acid battery jar of claim 5 wherein, The outer side wall of the axle port is provided with a plurality of buckles at intervals, and the inner side wall of the orifice is provided with a plurality of buckle holes corresponding to the buckles.

7. The raised bottom lead-acid battery jar of claim 5 wherein, The frame body is provided with a reinforcing rib on the inner side of the outer frame and below the orifices, and the top surface of the reinforcing rib abuts against the bottom surface of the tank body after assembly.

Citation Information

Patent Citations

  • Built on stilts pure lead battery of preventing deformation of utmost point ear in bottom

    CN207490049U