Cleaning robot

By designing a cleaning robot made of aluminum alloy, with a long, narrow body and power mechanism, the problem of existing high-cost cleaning robots being unsuitable for low-angle panels is solved, achieving a low-cost and efficient cleaning effect.

CN224083487UActive Publication Date: 2026-04-03SUZHOU RADIANT PHOTOVOLTAIC TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-21
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing photovoltaic module cleaning robots are too expensive and are not suitable for scenarios where there is no photovoltaic module settling or misalignment, such as panels with an tilt angle of less than 15 degrees.

Method used

Design a cleaning robot with a long, rectangular body made of aluminum alloy, equipped with two roller brushes and a power mechanism, including first and second power mechanisms, capable of moving and cleaning on photovoltaic panels. It has a simple structure and low cost.

Benefits of technology

It achieves the goal of meeting the daily cleaning needs of ground-mounted power stations at a low cost and can effectively clean the dust on the surface of photovoltaic modules.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a cleaning robot which comprises a long-strip-shaped vehicle body and two rolling brushes, the long-strip-shaped vehicle body comprises two long edges and two short edges, a first mounting plate and a second mounting plate are arranged on the two short edges respectively, and the long-strip-shaped vehicle body is made of aluminum alloy and is integrally light; the rolling brushes are respectively a first rolling brush and a second rolling brush, the first end of the first rolling brush is rotatably mounted on the first mounting plate, the first end of the second rolling brush is rotatably mounted on the second mounting plate, and the second end of the first rolling brush is coaxially connected with the second end of the second rolling brush; the cleaning robot comprises a first power mechanism and a second power mechanism, and the first power mechanism and the second power mechanism enable the cleaning robot to move on the smooth panel. The cleaning robot has the advantages that the cleaning robot is simple in structure and low in manufacturing cost, and the daily cleaning requirement of a ground power station can be met.
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Description

Technical Field

[0001] This application relates to the field of photovoltaic cleaning, specifically to a cleaning robot. Background Technology

[0002] Solar photovoltaic (PV) technology, as a renewable and clean energy source, has become a significant force in the global energy transformation. The surface of solar panels easily accumulates dirt, sand, and dust. Without timely and professional cleaning, this can lead to a 40%–60% reduction in module power output and a 20%–30% decrease in overall power generation. Therefore, the concept of improving power plant output and efficiency through proper and scientific cleaning of solar panels and meticulous maintenance of the modules has gained industry recognition.

[0003] Traditional cleaning methods require significant manpower and resources, and are inefficient, consume excessive water, and have high overall costs. Furthermore, large-scale ground-mounted power plants in western regions require frequent and long-term cleaning, and the lack of readily available water makes manual cleaning of photovoltaic modules impractical.

[0004] Existing photovoltaic module cleaning robots are too complex and heavy due to the need to overcome obstacles such as the settling and misalignment of photovoltaic modules, resulting in high costs. However, some ground-mounted power stations do not have these obstacle-crossing problems, such as panels with an inclination angle of less than 15 degrees. These ground-mounted power stations do not need expensive and complex cleaning robots, but rather a cheaper and lightweight cleaning robot that can meet daily cleaning needs. Summary of the Invention

[0005] This application provides a cleaning robot to solve the problem of excessively high cost of existing photovoltaic module cleaning robots.

[0006] This application provides a cleaning robot, including a long, narrow body and two roller brushes.

[0007] The elongated vehicle body includes two long sides and two short sides, with a first mounting plate and a second mounting plate respectively disposed on the two short sides; the roller brushes are a first roller brush and a second roller brush, the first end of the first roller brush is rotatably mounted to the first mounting plate, the first end of the first roller brush passes through the first mounting plate and extends to the side of the first mounting plate opposite to the second mounting plate, the first end of the second roller brush is rotatably mounted to the second mounting plate, the first end of the second roller brush passes through the second mounting plate and extends to the side of the second mounting plate opposite to the first mounting plate, and the second end of the first roller brush and the second end of the second roller brush are coaxially connected.

[0008] Furthermore, the cleaning robot also includes a rectangular frame, with a long strip plate installed on the top of the rectangular frame. The long strip plate is divided into a first region and a second region. The first region includes a protrusion. An electrical control box is installed on the first region of the long strip plate. The electrical control box is fixedly connected to the rectangular frame. The top of the electrical control box protrudes from the rectangular frame and is located below the protrusion.

[0009] Furthermore, the cleaning robot also includes a photovoltaic panel, which is installed on the top of the second area of ​​the long strip and is connected to the electrical control box via wires.

[0010] Furthermore, the cleaning robot also includes at least one sensor distributed at the bottom of the rectangular frame.

[0011] Furthermore, the elongated vehicle body includes a first power mechanism, which is mounted on one side of the first mounting plate. The first power mechanism includes a first wheel, a first wheel motor, a first gear, a second gear, and a transmission chain.

[0012] The first wheel is rotatably mounted to the side of the first mounting plate facing the second mounting plate; the first wheel includes a first axle, which passes through the first mounting plate and extends to the side of the first mounting plate opposite to the second mounting plate; the traveling direction of the first wheel is perpendicular to the extending direction of the cleaning robot; the first wheel motor is mounted to the side of the first mounting plate facing the second mounting plate; the first wheel motor includes a first power output shaft, which passes through the first mounting plate and extends to the side of the first mounting plate opposite to the second mounting plate; the first gear is located on the side of the first mounting plate opposite to the second mounting plate and is fixed to the first axle; the second gear is located on the side of the first mounting plate opposite to the second mounting plate and is fixed to the first power output shaft; the transmission chain is sleeved on the axle surface of the first gear and the second gear, and the inner sidewall of the transmission chain has tooth holes for meshing with the first gear and the second gear.

[0013] Furthermore, the elongated vehicle body also includes a second power mechanism, which is mounted on one side of the second mounting plate. The second power mechanism includes a first wheel, a first wheel motor, a first gear, a second gear, and a transmission chain.

[0014] The first wheel is rotatably mounted to the side of the second mounting plate facing the first mounting plate; the first wheel includes a first axle, which passes through the second mounting plate and extends to the side of the second mounting plate opposite to the first mounting plate; the traveling direction of the first wheel is perpendicular to the extending direction of the cleaning robot; the first wheel motor is mounted to the side of the second mounting plate facing the first mounting plate; the first wheel motor includes a first power output shaft, which passes through the second mounting plate and extends to the side of the second mounting plate opposite to the first mounting plate; the first gear is located on the side of the second mounting plate opposite to the first mounting plate and is fixed to the first axle; the second gear is located on the side of the second mounting plate opposite to the first mounting plate and is fixed to the first power output shaft; the transmission chain is sleeved on the axle surface of the first gear and the second gear, and the inner sidewall of the transmission chain has tooth holes for meshing with the first gear and the second gear.

[0015] Furthermore, the cleaning robot has two third gears, which are respectively fixed to the first end of the first roller brush and the first end of the second roller brush. One third gear is located on the side of the first mounting plate away from the second mounting plate, and the other third gear is located on the side of the second mounting plate away from the first mounting plate. The transmission chain meshes with the third gear.

[0016] Furthermore, the cleaning robot also includes a third wheel and a wheel bracket. The third wheel includes a third axle, which is coaxially connected to the first wheel of the first power mechanism by a connecting rod. One end of the wheel bracket is mounted to a rectangular frame, and the third wheel is rotatably mounted to the other end of the wheel bracket.

[0017] Furthermore, the cleaning robot also includes a fourth wheel, which is rotatably mounted to the bottom of the first and second power mechanisms of the elongated vehicle body, and the central axis of the fourth wheel is perpendicular to the central axis of the first wheel.

[0018] This application provides a cleaning robot, including a long, narrow body and two roller brushes. The long, narrow body includes two long sides and two short sides, with a first mounting plate and a second mounting plate respectively disposed on the two short sides. The long, narrow body is made of aluminum alloy, making it lightweight. The roller brushes are a first roller brush and a second roller brush. The first end of the first roller brush is rotatably mounted to the first mounting plate, and the first end of the second roller brush is rotatably mounted to the second mounting plate. The second ends of the first and second roller brushes are coaxially connected. The cleaning robot includes a first power mechanism and a second power mechanism, which enable the cleaning robot to move on a smooth panel. The cleaning robot has a simple structure, low manufacturing cost, and can meet the daily cleaning needs of ground power stations. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the overall structure of the cleaning robot described in the embodiments of this application;

[0021] Figure 2 This is a schematic diagram of a portion of the cleaning robot described in the embodiments of this application. Figure 1 ;

[0022] Figure 3 This is a schematic diagram of a portion of the cleaning robot described in the embodiments of this application. Figure 2 ;

[0023] Figure 4 This is a schematic diagram of a portion of the cleaning robot described in the embodiments of this application. Figure 3 .

[0024] Explanation of reference numerals in the attached figures:

[0025] 100 cleaning robots;

[0026] 110 Long strip-shaped vehicle body, 111 Long side, 112 Short side, 113 First mounting plate, 114 Second mounting plate;

[0027] 120 Roller brush, 121 First roller brush, 122 Second roller brush, 123 First end of the first roller brush, 124 Second end of the first roller brush, 125 First end of the second roller brush, 126 Second end of the second roller brush;

[0028] 130 Rectangular frame, 131 Long strip, 132 First area, 133 Second area, 134 Protrusion, 135 Electrical control box;

[0029] 140 photovoltaic panels, 141 sensors;

[0030] 150 First power mechanism, 151 First wheel, 152 First wheel motor, 153 First gear, 154 Second gear, 155 Transmission chain, 156 Third gear, 157 Third wheel, 158 Wheel bracket, 159 Connecting rod.

[0031] 160 Fourth wheel. Detailed Implementation

[0032] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application. In addition, it should be understood that the specific embodiments described herein are only for illustration and explanation of this application and are not intended to limit this application. In this application, unless otherwise stated, directional terms such as "up," "down," "left," and "right" generally refer to up, down, left, and right in the actual use or working state of the device, specifically the drawing directions in the accompanying drawings.

[0033] This application provides a method, which will be described in detail below. It should be noted that the order of description of the following embodiments is not intended to limit the preferred order of the embodiments of this application. Furthermore, in the following embodiments, the descriptions of each embodiment have their own emphasis; parts not described in detail in a certain embodiment can be referred to in the relevant descriptions of other embodiments.

[0034] like Figures 1-2 As shown, this application provides a cleaning robot 100, including a long strip-shaped body 110 and two roller brushes 120. The body of the cleaning robot 100 is made of aluminum alloy, which saves manufacturing costs.

[0035] The elongated vehicle body 110 includes two long sides 111 and two short sides 112. A first mounting plate 113 and a second mounting plate 114 are respectively disposed on the two short sides 112. The roller brushes 120 are a first roller brush 121 and a second roller brush 122. The first end 123 of the first roller brush is rotatably mounted to the first mounting plate 113. The first end 123 of the first roller brush passes through the first mounting plate 113 and extends to the side of the first mounting plate 113 opposite to the second mounting plate 114. The first end 125 of the second roller brush is rotatably mounted to the second mounting plate 114. The first end 125 of the second roller brush passes through the second mounting plate 114 and extends to the side of the second mounting plate 114 opposite to the first mounting plate 113. The second end 124 of the first roller brush and the second end 126 of the second roller brush are coaxially connected.

[0036] Furthermore, the cleaning robot 100 also includes a rectangular frame 130, and a long strip 131 is installed on the top of the rectangular frame 130. The long strip 131 is divided into a first area 132 and a second area 133. The first area 132 includes a protrusion 134. An electrical control box 135 is installed on the first area 132 of the long strip 131. The electrical control box 135 is fixedly connected between the rectangular frame 130. The top of the electrical control box 135 protrudes from the rectangular frame 130 and the electrical control box 135 is located below the protrusion 134 to protect the electrical control box 135 from rainwater and prevent the electrical control box 135 from malfunctioning after encountering water.

[0037] Furthermore, the cleaning robot 100 also includes a photovoltaic panel 140, which is installed on the top of the second area 133 of the long strip 131. The photovoltaic panel 140 is connected to the electrical control box 130 via wires. The photovoltaic panel 140 converts solar energy into electrical energy and transmits it to the electrical control box 130 for storage via wires.

[0038] Furthermore, the cleaning robot 100 also includes at least one sensor 141, distributed at the bottom of the rectangular frame 130. The sensor 141 of the cleaning robot 100 can sense the location of the cleaning robot 100, preventing the cleaning robot 100 from falling off the photovoltaic module. When the cleaning robot 100 reaches the edge of the photovoltaic module, it will automatically stop moving.

[0039] like Figure 3 As shown, the elongated vehicle body 110 includes a first power mechanism 150, which is mounted on one side of the first mounting plate 113. The first power mechanism 150 includes a first wheel 151, a first wheel motor 152, a first gear 153, a second gear 154, and a transmission chain 155.

[0040] A first wheel 151 is rotatably mounted to the side of a first mounting plate 113 facing a second mounting plate 114; the first wheel 151 includes a first axle (not shown), which passes through the first mounting plate 113 and extends to the side of the first mounting plate 113 opposite to the second mounting plate 114; the traveling direction of the first wheel 151 is perpendicular to the extending direction of the cleaning robot 100; a first wheel motor 152 is mounted to the side of the first mounting plate 113 facing a second mounting plate 114; the first wheel motor 152 includes a first power output shaft (not shown), which passes through the first... Mounting plate 113 extends to the side of the first mounting plate 113 opposite to the second mounting plate 114; first gear 154 is located on the side of the first mounting plate 113 opposite to the second mounting plate 114 and is fixed to the first axle (not shown); second gear 155 is located on the side of the first mounting plate 113 opposite to the second mounting plate 114 and is fixed to the first power output shaft (not shown); transmission chain 155 is sleeved on the axle surface of the first gear 153 and the second gear 154, and the inner sidewall of the transmission chain 155 is provided with tooth holes (not shown) to mesh with the first gear 153 and the second gear 154.

[0041] like Figure 4 As shown, the elongated vehicle body 110 also includes a second power mechanism 160, which is mounted on one side of the second mounting plate 114. The second power mechanism 160 includes a first wheel 151, a first wheel motor 152, a first gear 153, a second gear 154, and a transmission chain 155.

[0042] A first wheel 151 is rotatably mounted to the side of the second mounting plate 114 facing the first mounting plate 113; the first wheel 151 includes a first axle (not shown), which passes through the second mounting plate 114 and extends to the side of the second mounting plate 114 opposite to the first mounting plate 113; the traveling direction of the first wheel 151 is perpendicular to the extending direction of the cleaning robot 100; a first wheel motor 152 is mounted to the side of the second mounting plate 114 facing the first mounting plate 113; the first wheel motor 152 includes a first power output shaft (not shown), which passes through... A second mounting plate 114 extends to the side of the second mounting plate 114 opposite to the first mounting plate 113; a first gear 153 is disposed on the side of the second mounting plate 114 opposite to the first mounting plate 113 and fixed to the first axle (not shown); a second gear 154 is disposed on the side of the second mounting plate 114 opposite to the first mounting plate 113 and fixed to the first power output shaft (not shown); a transmission chain 155 is sleeved on the axle surface of the first gear 153 and the second gear 154, and the inner sidewall of the transmission chain 155 is provided with tooth holes for meshing with the first gear 153 and the second gear 154.

[0043] like Figures 3-4As shown, the cleaning robot 100 has two third gears 156. The third gears 156 are fixed to the first end 123 of the first roller brush and the first end 125 of the second roller brush, respectively. One third gear 156 is located on the side of the first mounting plate 113 away from the second mounting plate 144, and the other third gear 156 is located on the side of the second mounting plate 144 away from the first mounting plate 113. The transmission chain 155 meshes with the third gears 156.

[0044] In this embodiment, the first wheel motor 152 drives the first power output shaft (not shown) to rotate. The rotation of the first power output shaft (not shown) drives the first gear 153 to rotate. The rotation of the first gear 153 drives the transmission chain 155 to drive. The transmission chain 155 drives the second gear 155 and the third gear 156 to rotate. The rotation of the second gear 155 drives the first wheel 151 to rotate. The rotation of the third gear 156 drives the first roller brush 121 and the second roller brush 122 to rotate synchronously. The synchronous rotation of the first roller brush 121 and the second roller brush 122 achieves the cleaning of dust on the surface of the photovoltaic module.

[0045] like Figure 2 As shown, the cleaning robot 100 also includes a third wheel 157 and a wheel bracket 158. The third wheel 157 includes a third axle (not shown), which is coaxially connected to the first wheel 151 of the first power mechanism 150 by a connecting rod 159. One end of the wheel bracket 158 ​​is mounted to the rectangular frame 130, and the third wheel 157 is rotatably mounted to the other end of the wheel bracket 158.

[0046] like Figures 3-4 As shown, the cleaning robot 100 also includes a fourth wheel 160, which is rotatably mounted to the bottom of the first power mechanism 150 and the second power mechanism 160 of the elongated vehicle body 110. The central axis of the fourth wheel 160 is perpendicular to the central axis of the first wheel 151. While the fourth wheel 160 moves along the edge of the photovoltaic module, it also prevents the cleaning robot 100 from falling off the tilted photovoltaic module.

[0047] In application scenarios, for example, when the cleaning robot 100 moves on a flat photovoltaic module, the first power mechanism 150 and the second power mechanism 160 start synchronously. The first power mechanism 150 and the second power mechanism 160 drive the cleaning robot 100 to move on the photovoltaic module. When the first power mechanism 150 and the second power mechanism 160 start synchronously, the first wheel motor 152 drives the first power output shaft (not shown) to rotate. The rotation of the first power output shaft (not shown) drives the first gear 153 to rotate. The rotation of the first gear 153 drives the transmission chain 155 to drive the transmission, and the transmission chain 155 drives the second gear 155. The rotation of the third gear 156 drives the rotation of the second gear 155, which in turn drives the first wheel 151 to rotate. The rotation of the third gear 156 drives the first roller brush 121 and the second roller brush 122 to rotate synchronously. The synchronous rotation of the first roller brush 121 and the second roller brush 122 achieves the cleaning of dust on the surface of the photovoltaic module. When the cleaning robot 10 moves to the edge of the photovoltaic module, it controls the cleaning robot 100 to stop moving according to the data transmitted by the sensor 141. If a secondary cleaning of the photovoltaic module is required, the first power mechanism 150 and the second power mechanism 160 are activated. By controlling the rotation direction of the first power output shaft (not shown), the direction of travel of the cleaning robot 100 is controlled.

[0048] This application provides a cleaning robot, including a long, narrow body and two roller brushes. The long, narrow body includes two long sides and two short sides, with a first mounting plate and a second mounting plate respectively disposed on the two short sides. The long, narrow body is made of aluminum alloy, making it lightweight. The roller brushes are a first roller brush and a second roller brush. The first end of the first roller brush is rotatably mounted to the first mounting plate, and the first end of the second roller brush is rotatably mounted to the second mounting plate. The second ends of the first and second roller brushes are coaxially connected. The cleaning robot includes a first power mechanism and a second power mechanism, which enable the cleaning robot to move on a smooth panel. The cleaning robot has a simple structure, low manufacturing cost, and can meet the daily cleaning needs of ground power stations.

[0049] The above provides a detailed description of the cleaning robot provided by this application. Specific examples have been used to illustrate the principles and implementation methods of this application. The description of the above embodiments is only for the purpose of helping to understand the method and core ideas of this application. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the ideas of this application. Therefore, the content of this specification should not be construed as a limitation of this application.

Claims

1. A cleaning robot, characterized in that, include: The vehicle body is long and narrow, including two long sides and two short sides, with a first mounting plate and a second mounting plate respectively disposed on the two short sides; as well as Two roller brushes, a first roller brush and a second roller brush, are provided. The first end of the first roller brush is rotatably mounted to the first mounting plate, passes through the first mounting plate, and extends to the side of the first mounting plate opposite to the second mounting plate. The first end of the second roller brush is rotatably mounted to the second mounting plate, passes through the second mounting plate, and extends to the side of the second mounting plate opposite to the first mounting plate. The second ends of the first roller brush and the second roller brush are coaxially connected.

2. The cleaning robot as described in claim 1, characterized in that, Also includes: A rectangular frame, with a long strip plate installed on top of the rectangular frame. The long strip plate is divided into a first region and a second region. The first region includes a protrusion. An electrical control box is installed on the first region of the long strip plate. The electrical control box is fixedly connected to the rectangular frame. The top of the electrical control box protrudes from the rectangular frame and is located below the protrusion.

3. The cleaning robot as described in claim 2, characterized in that, Also includes: A photovoltaic panel is installed on top of the second area of ​​the long strip, and the photovoltaic panel is connected to the electrical control box via wires.

4. The cleaning robot as described in claim 2, characterized in that, Also includes: At least one sensor is located at the bottom of the rectangular frame.

5. The cleaning robot as described in claim 1, characterized in that, The elongated vehicle body includes: A first power mechanism is mounted to one side of the first mounting plate, and the first power mechanism includes: A first wheel is rotatably mounted to the side of the first mounting plate facing the second mounting plate; the first wheel includes a first axle that passes through the first mounting plate and extends to the side of the first mounting plate opposite to the second mounting plate; the direction of travel of the first wheel is perpendicular to the extension direction of the cleaning robot. A first wheel motor is mounted on the side of the first mounting plate facing the second mounting plate; the first wheel motor includes a first power output shaft that passes through the first mounting plate and extends to the side of the first mounting plate opposite to the second mounting plate; The first gear is disposed on the side of the first mounting plate opposite to the second mounting plate and is fixed to the first axle; The second gear is disposed on the side of the first mounting plate opposite to the second mounting plate and is fixed to the first power output shaft; and A transmission chain is sleeved on the axle surface of the first gear and the second gear. The inner sidewall of the transmission chain is provided with tooth holes, which mesh with the first gear and the second gear.

6. The cleaning robot as described in claim 1, characterized in that, The elongated vehicle body also includes: A second power mechanism is mounted to one side of the second mounting plate, and the second power mechanism includes: A first wheel is rotatably mounted to the side of the second mounting plate facing the first mounting plate; the first wheel includes a first axle that passes through the second mounting plate and extends to the side of the second mounting plate opposite to the first mounting plate; the direction of travel of the first wheel is perpendicular to the extension direction of the cleaning robot. A first wheel motor is mounted on the side of the second mounting plate facing the first mounting plate; the first wheel motor includes a first power output shaft that passes through the second mounting plate and extends to the side of the second mounting plate opposite to the first mounting plate; The first gear is disposed on the side of the second mounting plate opposite to the first mounting plate and is fixed to the first axle; The second gear is disposed on the side of the second mounting plate opposite to the first mounting plate and is fixed to the first power output shaft; and A transmission chain is sleeved on the axle surface of the first gear and the second gear. The inner sidewall of the transmission chain is provided with tooth holes, which mesh with the first gear and the second gear.

7. The cleaning robot as described in claim 1, characterized in that, Also includes: Two third gears are fixed to the first end of the first roller brush and the first end of the second roller brush, respectively. One third gear is located on the side of the first mounting plate away from the second mounting plate, and the other third gear is located on the side of the second mounting plate away from the first mounting plate. The transmission chain meshes with the third gear.

8. The cleaning robot as described in claim 5, characterized in that, Also includes: The third wheel includes a third axle, which is coaxially connected to the first wheel of the first power mechanism by a connecting rod. as well as A wheel bracket, one end of which is mounted to a rectangular frame, and the third wheel is rotatably mounted to the other end of the wheel bracket.

9. The cleaning robot as described in claim 1, characterized in that, Also includes: The fourth wheel is rotatably mounted to the bottom of the first and second power mechanisms of the elongated vehicle body, and the central axis of the fourth wheel is perpendicular to the central axis of the first wheel.