Solar panel connecting line with fixing structure
By designing a fixing structure for the installer and protective sleeve on the solar panel connection line, the problem of loose snap-fit connection components is solved, achieving connection stability and durability, and ensuring the normal operation of the solar power generation system.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-27
- Publication Date
- 2026-04-03
AI Technical Summary
The clip-on connection components of the solar panel connection cable are prone to loosening under prolonged exposure to sunlight, leading to unstable connections and affecting the normal operation of the solar power generation system.
Design a solar panel connection cable with a fixed structure. By squeezing the inner wall of the mounter on the outer wall of the connection cable and moving the clamp into the connector, the spring pushes the clamp back to its original position. A rubber protective sleeve is used to cover the outer wall of the mounter to prevent loosening. The insertion angle of the mounter is controlled by the limiting groove and the limiting block to ensure a stable connection.
It effectively prevents the connecting wires and connectors from loosening, enhances connection stability, and the protective sleeve has sun-resistant properties to prevent corrosion, reduce the complexity of manual installation, and improve system reliability.
Smart Images

Figure CN224083496U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of connecting wires, specifically a solar panel connecting wire with a fixed structure. Background Technology
[0002] As an indispensable and important component of a solar power generation system, the solar panel connection cable is a bridge that enables power transmission and signal connection between the solar panel and other devices. It is usually made of a metal conductor with excellent conductivity as the inner core and covered with insulating and weather-resistant materials. These connection cables can stably transmit the DC power generated by the solar panel to the inverter, controller and other devices, ensuring the normal operation of the entire solar power generation system.
[0003] Currently, in the installation and application of solar panels, the solar panel connection wires are mainly connected to the solar panels using a snap-fit structure. This snap-fit structure is generally designed with a slot at a specific location on the solar panel, and the end of the connection wire is equipped with a matching clip. During installation, the clip is aligned with the slot and pressed in to complete the connection.
[0004] However, the snap-fit connection structure also has some obvious defects. After long-term exposure to wind, sun, rain and large temperature changes, the snap-fit structure is prone to aging and loosening, which reduces the stability of the connection between the connecting wire and the solar panel, causing the solar power generation system to fail to work properly. Utility Model Content
[0005] Therefore, the purpose of this utility model is to provide a solar panel connection wire with a fixed structure to solve the technical problem that the snap-fit connection components of the solar panel connection wire are prone to loosening after prolonged exposure to sunlight.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a solar panel connecting wire with a fixed structure, including a solar panel, a connector fixed on one side of the solar panel, two sets of locking blocks installed inside the connector, a connecting wire movably installed inside the connector, an installer sleeved on the outer wall of the connecting wire, two sets of slots opened on the outer wall of the installer, and a protective sleeve sleeved on the outer wall of the installer.
[0007] By adopting the above technical solution, the problem of the snap-fit connection assembly of the solar panel connection cable easily loosening after prolonged exposure to sunlight is solved. During the process of inserting the connection cable into the connector, the inner wall of the installer on the outer wall of the connection cable pushes the snap-fit block into the connector. When the connection cable is fully inserted into the connector, the compressed spring pushes the snap-fit block back to its original position, so that the connector is fixed by the snap-fit installer. Then, the protective sleeve is put on and fixed to the outer wall of the installer. The groove of the protective sleeve is made of rubber, which has good sun resistance. The protective sleeve blocks sunlight and rain, preventing sunlight and rain from corroding the connector and the installer. The protective sleeve also squeezes and fixes the installer to prevent the connection cable from loosening inside the connector.
[0008] The present invention is further configured such that a spring is installed at one end of the card block, and the end of the spring is connected to the inner wall of the connector.
[0009] Preferably, during the insertion of the connecting wire into the connector, the inner wall of the mounter pushes the locking block into the connector, causing the locking block to compress the spring. When the connecting wire is fully inserted into the connector, the compressed spring pushes the locking block back to its original position, causing the locking block to engage in the slot inside the mounter.
[0010] The present invention is further configured such that sliders are installed on both sides of the card block, and a groove is provided inside the connector.
[0011] Preferably, when the card block moves into the connector, the connector controls the sliding state of the card block through a slider so that the card block does not tilt during the sliding process.
[0012] The present invention is further configured such that one side of the outer wall of the card block is inclined, and the outer wall of the card block is arc-shaped.
[0013] Preferably, during the insertion of the connecting wire into the connector, when the inner wall of the end of the mounter contacts the locking block, the mounter will press the locking block into the connector along the inclined wall of the locking block.
[0014] The present invention is further provided that the inner wall of the slot is fixed with an extrusion plate, and the extrusion plate has a certain elastic deformation capability.
[0015] Preferably, when it is necessary to remove the connecting wire from inside the connector, the pressing plate is pressed down, and the pressing plate pushes the clamping block into the inside of the connector, so that the installer can be removed from the outer wall of the connector.
[0016] The present invention is further configured such that a connecting ring is fitted on the outer wall of the connector, and the protective sleeve is threadedly connected to the connecting ring.
[0017] Preferably, the external thread on the outer wall of the connecting ring matches the internal thread on the inner wall of the protective sleeve, thereby facilitating the installation of the protective sleeve onto the connector.
[0018] The present invention is further provided that the outer wall of the solar panel is fitted with a fixing frame, and the fixing frame is made of stainless steel.
[0019] Preferably, a stainless steel mounting frame is used to protect and secure the solar panel, thereby reducing the risk of damage to the edges and corners of the solar panel from external objects.
[0020] The present invention is further configured such that two sets of fixing plates are sleeved on the outer wall of the connector, and the fixing plates are fixedly installed on the fixing frame by bolts.
[0021] Preferably, the fixing plate reinforces the connection between the connector and the solar panel to prevent the connector from falling off.
[0022] The present invention is further provided that a protective sleeve is fixed on one side of the installer, and the protective sleeve is made of rubber.
[0023] Preferably, the protective sleeve made of rubber has a certain degree of elasticity, and the protective sleeve can protect the connecting wire and reduce the damage to the internal structure of the connecting wire caused by excessive bending.
[0024] In summary, the present invention has the following main advantages:
[0025] This invention solves the problem of loosening of the snap-fit connection assembly of the solar panel connection cable after prolonged exposure to sunlight by setting up a solar panel, connector, installer, locking block, spring, connecting wire, and protective sleeve. During the insertion of the connecting wire into the connector, the inner wall of the installer on the outer wall of the connecting wire pushes the locking block into the connector. When the connecting wire is fully inserted into the connector, the compressed spring pushes the locking block back to its original position, so that the connector is fixed by the locking block installer. Then, the protective sleeve is put on and fixed to the outer wall of the installer. The groove of the protective sleeve is made of rubber, which has good sun resistance. The protective sleeve blocks sunlight and rain, preventing sunlight and rain from corroding the connector and installer. The protective sleeve also squeezes and fixes the installer to prevent the connecting wire from loosening inside the connector.
[0026] This invention, by setting a limiting groove and a limiting block, ensures that when the installer is fitted onto the outer wall of the connector, the end of the limiting groove on the inner wall of the installer is horizontally aligned with the limiting block on the outer wall of the connector. Then, the installer is inserted into the outer wall of the connector. The limiting block controls the installation insertion angle of the installer, so that the slot inside the installer can be accurately fitted onto the locking block, avoiding the need for personnel to rotate and adjust the installer, and reducing the workload of personnel installing the connecting cable. Attached Figure Description
[0027] Figure 1 This is a schematic diagram of the overall device of this utility model;
[0028] Figure 2 This is a schematic diagram of the connector installation according to this utility model;
[0029] Figure 3 This is a schematic diagram of the protective sleeve connection of this utility model;
[0030] Figure 4 This is a partial cross-sectional view of the connector of this utility model;
[0031] Figure 5 This is a partial sectional view of the installer of this utility model;
[0032] Figure 6 This is a structural diagram of the mounting ring connection of this utility model.
[0033] Explanation of reference numerals in the attached figures:
[0034] 1. Solar panel; 101. Fixing frame; 2. Connector; 201. Connecting ring; 202. Fixing plate; 203. Limiting block; 3. Locking block; 301. Spring; 302. Slider; 303. Slide groove; 4. Connecting wire; 5. Installer; 501. Protective sleeve; 502. Slot; 503. Extrusion plate; 504. Limiting groove; 6. Protective sleeve. Detailed Implementation
[0035] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0036] The embodiments of this utility model will be described below based on its overall structure.
[0037] First embodiment:
[0038] Please see Figure 1 — Figure 5The system includes a solar panel 1, a connector 2 fixed to one side of the solar panel 1, two sets of locking blocks 3 installed inside the connector 2, a connecting wire 4 movably installed inside the connector 2, and an installer 5 sleeved on the outer wall of the connecting wire 4. The outer wall of the installer 5 has two sets of slots 502, and a protective sleeve 6 is fitted onto the outer wall of the installer 5. This design solves the problem of the snap-fit connection assembly of the solar panel connecting wire easily loosening after prolonged exposure to sunlight. During the insertion of the connecting wire 4 into the connector 2, the inner wall of the installer 5 on the outer wall of the connecting wire 4 pushes the locking blocks 3 into the connector 2. When the connecting wire 4 is fully inserted into the connector 2, the compressed spring 301 will push the locking block 3 back to its original position, so that the connector 2 is fixed by the mounting bracket 5 through the locking block 3. Then, the protective sleeve 6 is put on and fixed on the outer wall of the mounting bracket 5. The groove of the protective sleeve 6 is made of rubber, which has good sun resistance. The protective sleeve 6 blocks sunlight and rainwater to prevent sunlight and rainwater from corroding the connector 2 and the mounting bracket 5. The protective sleeve 6 also squeezes and fixes the mounting bracket 5 to prevent the connecting wire 4 from loosening inside the connector 2.
[0039] For details regarding the above embodiments, please refer to [link / reference]. Figure 4 One end of the locking block 3 is equipped with a spring 301, and the end of the spring 301 is connected to the inner wall of the connector 2. During the process of inserting the connecting wire 4 into the connector 2, the inner wall of the installer 5 pushes the locking block 3 into the connector 2, causing the locking block 3 to compress and retract the spring 301. When the connecting wire 4 is fully inserted into the connector 2, the spring 301 in the compressed state will push the locking block 3 back to its original position, so that the locking block 3 is locked into the slot 502 inside the installer 5.
[0040] For details regarding the above embodiments, please refer to [link / reference]. Figure 4 The card block 3 has sliders 302 installed on both sides, and the connector 2 has a sliding groove 303 inside. When the card block 3 moves into the connector 2, the connector 2 controls the sliding state of the card block 3 through the sliders 302 so that the card block 3 will not tilt during the sliding process.
[0041] For details regarding the above embodiments, please refer to [link / reference]. Figure 5 The outer wall of the card block 3 is inclined on one side and the outer wall of the card block 3 is arc-shaped. When the connecting line 4 is inserted into the connector 2, when the inner wall of the end of the installer 5 contacts the card block 3, the installer 5 will press the card block 3 into the connector 2 along the inclined wall of the card block 3.
[0042] For details regarding the above embodiments, please refer to [link / reference]. Figure 5The inner wall of the slot 502 is fixed with a pressing plate 503, and the pressing plate 503 has a certain elastic deformation capability. When it is necessary to remove the connecting wire 4 from the inside of the connector 2, the pressing plate 503 is pressed down, and the pressing plate 503 presses the card block 3 to move into the inside of the connector 2, so that the installer 5 can be removed from the outer wall of the connector 2.
[0043] For details regarding the above embodiments, please refer to [link / reference]. Figure 3 The outer wall of connector 2 is fitted with a connecting ring 201, and the protective sleeve 6 is threadedly connected to the connecting ring 201. The external thread on the outer wall of the connecting ring 201 matches the internal thread on the inner wall of the protective sleeve 6, which makes it convenient for personnel to fix the protective sleeve 6 onto connector 2.
[0044] For details regarding the above embodiments, please refer to [link / reference]. Figure 1 The outer wall of the solar panel 1 is fitted with a fixing frame 101, and the fixing frame 101 is made of stainless steel. The stainless steel fixing frame 101 protects and fixes the solar panel 1, thereby reducing the impact damage to the corners of the solar panel 1 caused by external objects.
[0045] For details regarding the above embodiments, please refer to [link / reference]. Figure 2 The outer wall of the connector 2 is fitted with two sets of fixing plates 202, and the fixing plates 202 are fixedly installed on the fixing frame 101 by bolts. The fixing plates 202 reinforce the connection between the connector 2 and the solar panel 1 to prevent the connector 2 from falling off.
[0046] For details regarding the above embodiments, please refer to [link / reference]. Figure 5 A protective sleeve 501 is fixed on one side of the installer 5. The protective sleeve 501 is made of rubber. The rubber protective sleeve 501 has a certain elasticity. The protective sleeve 501 can protect the connecting wire 5 and reduce the damage to the internal structure of the connecting wire 4 caused by excessive bending.
[0047] Second embodiment:
[0048] Please see Figure 6 When the installer 5 is fitted onto the outer wall of the connector 2, the end of the limiting groove 504 on the inner wall of the installer 5 is horizontally aligned with the limiting block 203 on the outer wall of the connector 2. Then, the installer 5 is inserted into the outer wall of the connector 2. The limiting block 203 limits and controls the installation insertion angle of the installer 5, so that the slot 502 inside the installer 5 can be accurately fitted onto the locking block 3, avoiding personnel from rotating and adjusting the installer 5, so that the locking block 3 can be inserted into the slot 502.
[0049] In practical operation, the following steps are taken: First, the end of the connecting wire 4 is inserted into the connector 2 on one side of the solar panel 1. During the insertion of the connecting wire 4 into the connector 2, the inner wall of the mount 5 on the outer wall of the connecting wire 4 pushes the locking block 3 into the connector 2, and the locking block 3 compresses the spring 301. When the connecting wire 4 is fully inserted into the connector 2, the compressed spring 301 pushes the locking block 3 back to its original position, and the locking block 3 is inserted into the slot 502 inside the mount 5. Then, the protective sleeve 6 is rotated and fitted onto the outer wall of the mount 5, and the protective sleeve 6 is connected to the connecting ring 201 by threads. When it is necessary to remove the connecting wire 4 from the connector 2, the protective sleeve 6 is rotated off first, and then the pressing plate 503 is pressed. The pressing plate 503 pushes the locking block 3 into the connector 2, and then the mount 5 is removed from the outer wall of the connector 2.
[0050] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.
Claims
1. A solar panel connection line with a fixed structure, comprising a solar panel (1), characterized in that: One side of the solar panel (1) is fixed with a connector (2), the inside of the connector (2) is mounted with two groups of clamping blocks (3), the inside of the connector (2) is movably mounted with a connecting line (4), the outer wall of the connecting line (4) is sleeved with a mount (5), the outer wall of the mount (5) is provided with two groups of slot holes (502), the outer wall of the mount (5) is sleeved with a protective sleeve (6).
2. The solar panel connection line with a fixed structure according to claim 1, characterized in that: One end of the clamping block (3) is mounted with a spring (301), and the end of the spring (301) is connected with the inner wall of the connector (2).
3. The solar panel connection line with a fixed structure according to claim 2, characterized in that: Both sides of the clamping block (3) are mounted with sliding blocks (302), and the inside of the connector (2) is provided with a sliding groove (303).
4. The solar panel connection line with a fixed structure according to claim 2, characterized in that: The outer wall of the clamping block (3) is provided with an inclined side, and the outer wall of the clamping block (3) is provided with an arc shape.
5. The solar panel connection line with a fixed structure of claim 1, wherein: The inner wall of the slot hole (502) is fixed with an extrusion plate (503), and the extrusion plate (503) has a certain elastic deformation ability.
6. The solar panel connection line with a fixed structure of claim 1, wherein: The outer wall of the connector (2) is sleeved with a connecting ring (201), and the protective sleeve (6) is threadedly connected with the connecting ring (201).
7. The solar panel connection line with a fixed structure of claim 1, wherein: The outer wall of the solar panel (1) is sleeved with a fixed frame (101), and the fixed frame (101) is made of stainless steel material.
8. The solar panel connection line with a fixed structure according to claim 7, characterized in that: The outer wall of the connector (2) is sleeved with two groups of fixed plates (202), and the fixed plates (202) are fixedly installed on the fixed frame (101) through bolts.
9. The solar panel connection line with a fixed structure of claim 1, wherein: One side of the mount (5) is fixed with a protective sleeve (501), and the protective sleeve (501) is made of rubber material.
10. The solar panel connection line with a fixed structure of claim 1, wherein: The outer wall of the connector (2) is fixed with two groups of limiting blocks (203), and the inner wall of the mount (5) is provided with a limiting groove (504).