Carbon column filtration syrup decolorizing device

By designing a motor-driven rotary stirring plate and transmission components, the problem of low decolorization efficiency caused by syrup viscosity was solved, enabling rapid decolorization and efficient transport of syrup.

CN224086068UActive Publication Date: 2026-04-07HENAN FEITIAN AGRI DEV CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

In existing technologies, syrups are difficult to pass through carbon columns quickly for decolorization due to their high viscosity, resulting in low processing efficiency and affecting quality.

Method used

The motor drives the rotating rod to rotate, which in turn drives the stirring plate to agitate the syrup, increasing centrifugal force. The transmission assembly then drives the toothed disc and scraper to achieve rapid passage of the syrup and cleaning of the inner wall of the tank.

Benefits of technology

It improves the efficiency and quality of syrup decolorization, enhances the syrup delivery efficiency, and ensures that the syrup is successfully decolorized and quickly discharged in the carbon column.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of syrup decolorization, and discloses a carbon column filtration syrup decolorization device which comprises a tank body, a carbon column is fixedly connected in the top end of the tank body, a fixed seat is fixedly connected at the bottom end of the carbon column and is fixedly connected with the inner wall of the tank body, a feeding pipe is fixedly connected with the periphery of the tank body, and the feeding pipe is fixedly connected with the bottom end of the carbon column. A rotating rod is rotationally connected to the middle end of the top of the tank body, a stirring plate is fixedly connected to the outer wall of the middle of the rotating rod, a connecting rod is connected to the outer wall of the top end of the rotating rod through a transmission assembly, the connecting rod is rotationally connected with the tank body, a gear is fixedly connected to the bottom end of the connecting rod, and a fluted disc is connected to the periphery of the gear in a meshed mode. According to the utility model, the motor drives the rotating rod to rotate to drive the stirring plate to stir syrup, so that the centrifugal force of the syrup is increased, and the syrup which cannot immediately pass through the carbon column due to high viscosity originally can pass through the carbon column at a certain speed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of syrup decoloring, especially to carbon column filter syrup decoloring device. BACKGROUND

[0002] In many industries such as food and beverage, the quality of syrup as an important raw material is crucial. The decolorization of syrup is a key link to improve its quality, which directly affects the color and taste of the final product. Currently, in the field of syrup decolorization, the syrup is usually decolorized by a decolorization tank, which sets activated carbon in the decolorization tank to decolorize the syrup. Before decolorization, the syrup needs to be filtered.

[0003] However, due to the high viscosity of the syrup, it is difficult to quickly pass through the carbon column for filtration and decolorization after entering the carbon column, which not only makes the processing efficiency low, but also may cause the syrup to stay in the carbon column for too long, affecting the quality of the syrup. To solve this technical problem, the carbon column filter syrup decolorization device is proposed. SUMMARY

[0004] The purpose of the utility model is to solve the shortcomings in the prior art, and the carbon column filter syrup decolorization device is driven by a motor to rotate the rotating rod, which drives the stirring plate to stir the syrup, increases the centrifugal force of the syrup, and makes the syrup with high viscosity pass through the carbon column at a certain speed, thereby allowing the syrup to be smoothly decolorized when passing through the carbon column filled with activated carbon particles, ensuring the smooth progress of the syrup processing process. When the rotating rod rotates, not only can the centrifugal force of the syrup be increased, but also the driven pulley, connecting rod and gear can be driven to rotate by the driving pulley, thereby driving the gear disc to rotate, so that the scraper rotates to scrape the syrup on the inner wall of the tank, allowing the syrup to quickly pass through the discharge pipe and exit the tank, greatly improving the conveying efficiency of the syrup.

[0005] To achieve the above purpose, the utility model provides the following technical scheme:

[0006] The carbon column filter syrup decolorization device comprises a tank body, a carbon column fixedly connected inside the top end of the tank body, a fixed seat fixedly connected to the bottom end of the carbon column, the fixed seat and the inner wall of the tank body are fixedly connected, an inlet pipe fixedly connected to the outer periphery of the tank body, a rotating rod rotationally connected to the middle end of the top of the tank body, a stirring plate fixedly connected to the outer wall of the middle of the rotating rod, a connecting rod connected to the outer wall of the top end of the rotating rod through a transmission assembly, the connecting rod is rotationally connected with the tank body, a gear fixedly connected to the bottom end of the connecting rod, a gear disc meshingly connected to the outer periphery of the gear, the gear disc is rotationally connected with the inner wall of the tank body, and a scraper fixedly connected to the bottom end of the gear disc.

[0007] Furthermore, the transmission assembly includes a drive pulley fixedly connected to the outer wall of the top end of the rotating rod, and a driven pulley connected to the inner side of the drive pulley via a belt, the driven pulley being fixedly connected to the top end of the connecting rod.

[0008] Furthermore, a motor is installed on the top of the tank, and the drive end of the motor is fixedly connected to the drive pulley.

[0009] Furthermore, a partition is fixedly connected to the outer periphery of the bottom end of the tank, and the outer wall of the partition is in contact with the inner wall of the gear disc.

[0010] Furthermore, a carbon particle circulation pipe is fixedly connected to the bottom outer wall of the tank, and one end of the carbon particle circulation pipe located inside the tank is connected to the carbon column.

[0011] Furthermore, a feed pipe is fixedly connected to the bottom center of the tank.

[0012] Furthermore, a support column is fixedly connected to the bottom end of the tank.

[0013] This utility model has the following beneficial effects:

[0014] 1. In this utility model, the rotating rod driven by the motor rotates, which drives the stirring plate to stir the syrup, increasing the centrifugal force of the syrup. This allows the syrup, which would not pass through the carbon column immediately due to its high viscosity, to pass through at a certain speed, thus enabling the syrup to undergo decolorization smoothly when passing through the carbon column filled with activated carbon particles. This greatly improves the efficiency of syrup decolorization and the quality of the syrup.

[0015] 2. In this utility model, when the rotating rod rotates, it can not only increase the centrifugal force of the syrup, but also drive the driven pulley, connecting rod and gear to rotate through the active pulley, thereby driving the gear plate to rotate, so that the scraper rotates to scrape the syrup off the inner wall of the tank, allowing the syrup to be quickly discharged from the tank through the discharge pipe, which greatly improves the syrup conveying efficiency. Attached Figure Description

[0016] Figure 1 This is a perspective view of the carbon column filtration syrup decolorization device proposed in this utility model;

[0017] Figure 2 This is a schematic diagram of the toothed disc of the carbon column filtration syrup decolorization device proposed in this utility model.

[0018] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0019] Figure 4 This is a schematic diagram of the rotating rod of the carbon column filtration syrup decolorization device proposed in this utility model;

[0020] Figure 5 This is a schematic diagram of the carbon column structure of the carbon column filtration syrup decolorization device proposed in this utility model;

[0021] Figure 6 This is a schematic diagram of the active belt pulley of the carbon column filtration syrup decolorization device proposed in this utility model.

[0022] Legend:

[0023] 1. Tank body; 2. Feed pipe; 3. Motor; 4. Carbon particle circulation pipe; 5. Discharge pipe; 6. Driven pulley; 7. Fixed seat; 8. Carbon column; 9. Gear disc; 10. Baffle plate; 11. Connecting rod; 12. Gear; 13. Rotating rod; 14. Agitator plate; 15. Drive pulley; 16. Scraper. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Reference Figures 1-3This utility model provides an embodiment of a carbon column filtration syrup decolorization device, comprising a tank 1, a carbon column 8 fixedly connected to the top of the tank 1, the carbon column 8 being filled with activated carbon granules, a fixing seat 7 fixedly connected to the bottom of the carbon column 8, the fixing seat 7 limiting the carbon column 8, the fixing seat 7 being fixedly connected to the inner wall of the tank 1, and a feed pipe 2 fixedly connected to the outer periphery of the tank 1, through which the syrup to be treated enters the tank 1. A rotating rod 13 is rotatably connected to the middle of the top of the tank 1, the connection between the rotating rod 13 and the tank 1 having good sealing performance, the connection between the rotating rod 13 and the carbon column 8 also having good sealing performance, and a stirring plate 14 fixedly connected to the outer wall of the middle part of the rotating rod 13, the rotation of the rotating rod 13 causing the stirring plate 14 on its middle outer wall to rotate, thereby stirring the syrup, increasing the centrifugal force of the syrup, and thus causing the syrup to pass through the carbon column 8 at a certain speed, achieving the decolorization of the syrup. The outer wall of the top of the rotating rod 13 is fixedly connected to the carbon column 8. The drive pulley 15 is connected to the rotating rod 13, which rotates the drive pulley 15. The inner side of the drive pulley 15 is connected to the driven pulley 6 via a belt. The rotation of the drive pulley 15 can rotate the driven pulley 6 via the belt. The bottom of the driven pulley 6 is fixedly connected to the connecting rod 11. The rotation of the driven pulley 6 can rotate the connecting rod 11. The connecting rod 11 is rotatably connected to the tank body 1. The bottom end of the connecting rod 11 is fixedly connected to the gear 12. The rotation of the connecting rod 11 can rotate the gear 12 at its bottom end. The outer periphery of the gear 12 is meshed with the gear disc 9. The rotation of the gear 12 can rotate the gear disc 9. The gear disc 9 is rotatably connected to the inner wall of the tank body 1. The bottom end of the gear disc 9 is fixedly connected to the scraper 16. The outer wall of the scraper 16 contacts the inner wall of the tank body 1. The rotation of the gear disc 9 can rotate the scraper 16 at its bottom end, thereby scraping the syrup off the inner wall of the tank body 1, so that the syrup can enter the feed pipe 5 and be discharged from the tank body 1.

[0026] Reference Figures 4-6 The tank 1 has a motor 3 mounted on its top, with the drive end of the motor 3 fixedly connected to the drive pulley 15, allowing the motor 3 to drive the drive pulley 15 to rotate. A baffle 10 is fixedly connected to the outer periphery of the bottom of the tank 1. The outer wall of the baffle 10 fits against the inner wall of the gear disc 9, preventing the syrup from contacting the teeth of the gear 12 and the gear disc 9, thus avoiding any impact on their transmission. A carbon particle circulation pipe 4 is fixedly connected to the outer bottom wall of the tank 1. One end of the carbon particle circulation pipe 4, located inside the tank 1, is connected to a carbon column 8, allowing the activated carbon particles filled in the carbon column 8 to circulate, thus maintaining the activated carbon particles' adsorption performance for the pigments in the syrup. A discharge pipe 5 is fixedly connected to the middle of the bottom of the tank 1, through which the decolorized syrup is discharged from the tank 1. A support column is fixedly connected to the bottom of the tank 1.

[0027] Working principle: First, the syrup to be processed is fed into the tank 1 through the feed pipe 2. The syrup enters the carbon column 8 through the feed pipe 2. Due to the high viscosity of the syrup, it does not immediately pass through the carbon column 8. The motor 3 drives the rotating rod 13 to rotate. The rotating rod 13, along with the stirring plate 14 on its outer wall, stirs the syrup, thereby increasing the centrifugal force of the syrup. This allows it to pass through the carbon column 8 at a certain speed. The syrup is decolorized by the activated carbon particles filled in the carbon column 8. Simultaneously, the rotating rod 13... The active pulley 15 on the top outer wall rotates, and the active pulley 15 drives the driven pulley 6 to rotate via a belt. The driven pulley 6 drives the connecting rod 11 at its bottom to rotate, and the connecting rod 11 drives the gear 12 at its bottom to rotate. Since the gear 12 meshes with the gear plate 9, the gear plate 9 can rotate. The gear plate 9 drives the scraper 16 at its bottom to rotate, thereby scraping the syrup off the inner wall of the tank 1, so that the syrup can quickly flow through the discharge pipe 5 and be discharged from the tank 1, thus improving the efficiency of syrup transportation.

[0028] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A carbon column filtration syrup decolorization device, characterized in that, The container includes a tank (1), a carbon column (8) is fixedly connected to the top of the tank (1), a fixed seat (7) is fixedly connected to the bottom of the carbon column (8), the fixed seat (7) is fixedly connected to the inner wall of the tank (1), a feed pipe (2) is fixedly connected to the outer periphery of the tank (1), a rotating rod (13) is rotatably connected to the middle of the top of the tank (1), a stirring plate (14) is fixedly connected to the outer wall of the middle part of the rotating rod (13), a connecting rod (11) is connected to the outer wall of the top of the rotating rod (13) through a transmission assembly, the connecting rod (11) is rotatably connected to the tank (1), a gear (12) is fixedly connected to the bottom of the connecting rod (11), a gear disc (9) is meshed with the outer periphery of the gear (12), the gear disc (9) is rotatably connected to the inner wall of the tank (1), and a scraper (16) is fixedly connected to the bottom of the gear disc (9).

2. The carbon column filtration syrup decolorization device according to claim 1, characterized in that: The transmission assembly includes a drive pulley (15) fixedly connected to the outer wall of the top end of the rotating rod (13), and a driven pulley (6) is connected to the inner side of the drive pulley (15) via a belt. The driven pulley (6) is fixedly connected to the top end of the connecting rod (11).

3. The carbon column filtration syrup decolorization device according to claim 1, characterized in that: A motor (3) is installed on the top of the tank (1), and the drive end of the motor (3) is fixedly connected to the drive pulley (15).

4. The carbon column filtration syrup decolorization device according to claim 1, characterized in that: A partition (10) is fixedly connected to the outer periphery of the bottom end of the tank (1), and the outer wall of the partition (10) is in contact with the inner wall of the toothed disc (9).

5. The carbon column filtration syrup decolorization device according to claim 1, characterized in that: A carbon particle circulation pipe (4) is fixedly connected to the bottom outer wall of the tank (1), and one end of the carbon particle circulation pipe (4) located inside the tank (1) is connected to the carbon column (8).

6. The carbon column filtration syrup decolorization device according to claim 1, characterized in that: The bottom middle of the tank (1) is fixedly connected to a feed pipe (5).

7. The carbon column filtration syrup decolorization device according to claim 1, characterized in that: The bottom end of the tank (1) is fixedly connected to a support column.