Fiber carpet processing device

Abstract

The utility model relates to the technical field of carpet processing, and particularly discloses a fiber carpet processing device which comprises a vertical plate, a first motor is fixedly installed on one side of the vertical plate, a conveying roller is rotationally arranged on the side, away from the first motor, of the vertical plate, and the end of an output shaft of the first motor and the rotating shaft end of the conveying roller are fixedly installed. A transverse plate is fixedly installed at the top of the vertical plate, a rotating part is arranged on the side, located on the conveying rollers, of the transverse plate, first fan blades are rotationally arranged on the side, located in the rotating part, of the transverse plate, transmission pieces used for driving the first fan blades to rotate are arranged on the side edges of the vertical plate and the transverse plate, a through opening is formed in the side edge of the transverse plate, and the through opening communicates with the rotating part. According to the fiber carpet processing device, flying catkins can be synchronously collected in the fiber yarn processing and conveying process, the flying of the flying catkins in the production environment is effectively reduced, the cleanliness of the working environment and the health conditions of staff are improved, and the practicability is high.

Description

Technical Field

[0001] This utility model belongs to the field of carpet processing technology, and in particular relates to a fiber carpet processing device. Background Technology

[0002] A fiber carpet processing device is a type of machinery used to process fiber materials to produce various types of carpets. It typically includes: opening and combing equipment, which loosens and combs the fiber raw materials into single fibers to prepare them for subsequent processing; needle punching equipment, which repeatedly punctures the fiber web with needles to make them entangle and reinforce each other to form a carpet prototype with a certain strength; printing and dyeing equipment, which gives the carpet various colors and patterns to enhance its appearance; and cutting and rolling equipment, which cuts and rolls the processed carpet to specified dimensions for easy packaging and transportation. These devices work together to complete the processing flow from fiber to finished carpet.

[0003] In existing fiber carpet processing equipment, lint is often generated during the fiber processing and conveying process. This lint is not only difficult to control, but also easily spreads throughout the production environment, resulting in low cleanliness at the work site and affecting the respiratory health of employees. Improvements are needed to address this issue. Therefore, a fiber carpet processing equipment is proposed. Utility Model Content

[0004] The purpose of this invention is to provide a fiber carpet processing device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a fiber carpet processing device, comprising a vertical plate, a motor fixedly installed on one side of the vertical plate, a conveying roller rotatably arranged on the side of the vertical plate away from the motor, the output shaft end of the motor fixedly installed with the shaft end of the conveying roller, a horizontal plate fixedly installed on the top of the vertical plate, a rotating part opened on the side of the horizontal plate near the conveying roller, a fan blade rotatably arranged in the rotating part of the horizontal plate, a transmission component for driving the fan blade to rotate on the sides of the vertical plate and the horizontal plate, an opening opened on the side of the horizontal plate, the opening communicating with the rotating part, a connecting part fixedly connected to the side of the horizontal plate near the opening, a horizontal tube fixedly connected to the side of the connecting part, a motor fixedly installed on the outer end of the horizontal tube, a fan blade rotatably arranged in the horizontal tube, the output shaft end of the motor fixedly installed with the shaft end of the fan blade, a vertical tube fixedly connected to the bottom of the horizontal tube, and a collection box arranged at the bottom end of the vertical tube.

[0006] As a further description of the above solution: by setting up a vertical plate, motor one, conveying roller, horizontal plate, rotating part, fan blade one, transmission component, opening, connecting part, horizontal pipe, motor two, fan blade two, vertical pipe, and collection box to work together, it is possible to collect flying fluff simultaneously during the fiber thread processing and conveying process, effectively reducing the dispersion of flying fluff in the production environment, improving the cleanliness of the working environment and the health conditions of employees, and making it highly practical.

[0007] Preferably, the transmission component includes a drive wheel fixedly mounted on an output shaft of a motor, a driven wheel rotatably mounted on the side of a horizontal plate, and a belt sleeved on the drive wheel and the driven wheel. The belt is connected to the drive wheel and the driven wheel respectively. The shaft end of the driven wheel is fixedly mounted to the shaft end of a fan blade.

[0008] As a further description of the above scheme: the positional relationship between the components within the transmission component is described.

[0009] Preferably, the collection box is threadedly connected to the bottom end of the vertical pipe.

[0010] As a further description of the above solution: the collection box is threaded to the bottom of the vertical pipe, which facilitates easy disassembly and assembly of the collection box, and thus facilitates cleaning of its interior.

[0011] Preferably, the connecting part is snapped onto the side of the horizontal plate, and the end of the horizontal tube is snapped onto the side of the connecting part.

[0012] As a further description of the above solution: the connecting part is snapped on the side of the horizontal plate, and the end of the horizontal tube is snapped on the side of the connecting part, which facilitates easy disassembly and assembly of the connecting part and the horizontal tube, and thus facilitates internal maintenance of both.

[0013] Preferably, the horizontal plate is snapped onto the top of the vertical plate.

[0014] As a further description of the above solution: the horizontal plate is snapped on the top of the vertical plate, which allows for easy disassembly and assembly of the horizontal plate, thereby facilitating the inspection and maintenance of the horizontal plate and the components on it.

[0015] Preferably, a controller is provided on the horizontal plate, and the controller is electrically connected to motor one and motor two respectively.

[0016] As a further description of the above scheme: the controller is configured to automatically control motor one and motor two.

[0017] In summary, compared with the prior art, the beneficial effects of this utility model are as follows: by setting up a vertical plate, motor one, conveying roller, horizontal plate, rotating part, fan blade one, transmission component, through-hole, connecting part, horizontal pipe, motor two, fan blade two, vertical pipe, and collection box to work together, it is possible to collect flying fluff simultaneously during the fiber thread processing and conveying process, effectively reducing the dispersion of flying fluff in the production environment, improving the cleanliness of the working environment and the health conditions of employees, and making it highly practical. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a schematic diagram of the horizontal plate structure of this utility model;

[0020] Figure 3 This is a side view of the present invention.

[0021] Figure 4 This is a structural diagram of the horizontal tube of this utility model.

[0022] Legend:

[0023] 1. Vertical plate; 2. Motor 1; 3. Conveyor roller; 4. Horizontal plate; 5. Rotating part; 6. Fan blade 1; 7. Transmission component; 71. Drive wheel; 72. Driven wheel; 73. Belt; 8. Through port; 9. Connecting part; 10. Horizontal tube; 11. Motor 2; 12. Fan blade 2; 13. Vertical tube; 14. Collection box. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-4 This utility model provides a technical solution:

[0026] A fiber carpet processing device includes a vertical plate 1. A motor 2 is fixedly installed on one side of the vertical plate 1. A conveying roller 3 is rotatably mounted on the side of the vertical plate 1 away from the motor 2. The output shaft end of the motor 2 is fixedly installed to the rotating shaft end of the conveying roller 3. A horizontal plate 4 is fixedly installed on the top of the vertical plate 1. A rotating part 5 is opened on the side of the horizontal plate 4 near the conveying roller 3. A fan blade 6 is rotatably mounted on the horizontal plate 4 within the rotating part 5. Transmission components 7 for driving the fan blade 6 to rotate are provided on the sides of the vertical plate 1 and the horizontal plate 4. An opening 8 is opened on the side of the horizontal plate 4, which communicates with the rotating part 5. A connecting part 9 is fixedly connected to the side of the horizontal plate 4 near the opening 8. A horizontal tube 10 is fixedly connected to the side. A second motor 11 is fixedly installed at the outer end of the horizontal tube 10. A second fan blade 12 is rotatably installed inside the horizontal tube 10. The output shaft end of the second motor 11 is fixedly installed with the rotating shaft end of the second fan blade 12. A vertical tube 13 is fixedly connected to the bottom of the horizontal tube 10. A collection box 14 is provided at the bottom end of the vertical tube 13. The transmission component 7 includes a drive wheel 71 fixedly installed on the output shaft of the first motor 2, a driven wheel 72 rotatably installed on the side of the horizontal plate 4, and a belt 73 sleeved on the drive wheel 71 and the driven wheel 72. The belt 73 is connected to the drive wheel 71 and the driven wheel 72 respectively. The rotating shaft end of the driven wheel 72 is fixedly installed with the rotating shaft end of the first fan blade 6.

[0027] In the fiber carpet processing device, the vertical plate 1 is used to support the entire device during installation;

[0028] The starter motor 2 on the side of the vertical plate 1 rotates, driving the shaft of the conveyor roller 3, which is fixedly mounted thereto, to rotate. This causes the conveyor roller 3 to start rotating, conveying the fiber thread. Simultaneously, the drive wheel 71, fixedly mounted on the output shaft of motor 2, rotates accordingly. Since the belt 73 is connected to both the drive wheel 71 and the driven wheel 72, the rotation of the drive wheel 71 drives the driven wheel 72 to rotate via the belt 73. The shaft of the driven wheel 72 is fixedly mounted to the shaft of the fan blade 6, so the driven wheel 7... 2. Rotation will cause fan blade 6 to rotate within the rotating part 5 of the horizontal plate 4. The wind generated by the rotation of fan blade 6 will draw the flying fluff generated during the fiber processing and conveying process into the inlet 8. At this time, motor 11 is started. The output shaft end of motor 11 drives the rotating shaft end of fan blade 12 to rotate, causing fan blade 12 to rotate within the horizontal tube 10. The rotation of fan blade 12 generates suction, which draws air with flying fluff into the horizontal tube 10 through the connecting part 9 and the inlet 8. Then, through the vertical tube 13, the flying fluff is finally collected into the collection box 14.

[0029] This fiber carpet processing device can collect lint during the fiber processing and conveying process, effectively reducing the dispersion of lint in the production environment, improving the cleanliness of the working environment and the health of employees, and is highly practical.

[0030] The collection box 14 is threadedly connected to the bottom end of the vertical pipe 13;

[0031] After the fiber carpet processing device has been running for a period of time, a large amount of lint will be collected in the collection box 14, which needs to be cleaned. Since the collection box 14 is threaded to the bottom of the vertical pipe 13, the staff only needs to manually rotate the collection box 14 to separate it from the vertical pipe 13, and the collection box 14 can be easily removed from the bottom of the vertical pipe 13. After cleaning, the collection box 14 can be re-threaded to the bottom of the vertical pipe 13, which makes it easy to disassemble and assemble the collection box 14, and thus facilitates the cleaning of its interior.

[0032] The connecting part 9 is snapped onto the side of the horizontal plate 4, and the end of the horizontal tube 10 is snapped onto the side of the connecting part 9;

[0033] The connecting part 9 is snapped onto the side of the horizontal plate 4, and the end of the horizontal tube 10 is snapped onto the side of the connecting part 9. The operator can manually separate the connecting part 9 from the snap-fit ​​point on the side of the horizontal plate 4, and then separate the end of the horizontal tube 10 from the snap-fit ​​point on the side of the connecting part 9. This allows for easy disassembly of the connecting part 9 and the horizontal tube 10, and subsequent internal maintenance. After maintenance, the end of the horizontal tube 10 is snapped back onto the side of the connecting part 9, and the connecting part 9 is snapped back onto the side of the horizontal plate 4.

[0034] The horizontal plate 4 is snapped onto the top of the vertical plate 1;

[0035] The horizontal plate 4 is snapped onto the top of the vertical plate 1. Workers can manually separate the horizontal plate 4 from the snap-fit ​​at the top of the vertical plate 1 to remove it. After removal, the horizontal plate 4 and the components on it can be easily inspected and maintained. After the inspection and maintenance are completed, the horizontal plate 4 can be snapped back onto the top of the vertical plate 1 for easy disassembly and assembly, which facilitates the inspection and maintenance of the horizontal plate 4 and the components on it.

[0036] A controller is provided on the horizontal plate 4, and the controller is electrically connected to motor 12 and motor 21 respectively;

[0037] The controller is configured to automatically control motor 12 and motor 21.

[0038] Working principle:

[0039] In the fiber carpet processing device, the vertical plate 1 is used to support the entire device during installation;

[0040] The starter motor 2 on the side of the vertical plate 1 rotates, driving the shaft of the conveyor roller 3, which is fixedly mounted thereto, to rotate. This causes the conveyor roller 3 to start rotating, conveying the fiber thread. Simultaneously, the drive wheel 71, fixedly mounted on the output shaft of motor 2, rotates accordingly. Since the belt 73 is connected to both the drive wheel 71 and the driven wheel 72, the rotation of the drive wheel 71 drives the driven wheel 72 to rotate via the belt 73. The shaft of the driven wheel 72 is fixedly mounted to the shaft of the fan blade 6, so the driven wheel 7... 2. Rotation will cause fan blade 6 to rotate within the rotating part 5 of the horizontal plate 4. The wind generated by the rotation of fan blade 6 will draw the flying fluff generated during the fiber processing and conveying process into the inlet 8. At this time, motor 11 is started. The output shaft end of motor 11 drives the rotating shaft end of fan blade 12 to rotate, causing fan blade 12 to rotate within the horizontal tube 10. The rotation of fan blade 12 generates suction, which draws air with flying fluff into the horizontal tube 10 through the connecting part 9 and the inlet 8. Then, through the vertical tube 13, the flying fluff is finally collected into the collection box 14.

[0041] This fiber carpet processing device can collect lint during the fiber processing and conveying process, effectively reducing the dispersion of lint in the production environment, improving the cleanliness of the working environment and the health of employees, and is highly practical.

[0042] in,

[0043] After the fiber carpet processing device has been running for a period of time, a large amount of lint will be collected in the collection box 14, which needs to be cleaned. Since the collection box 14 is threaded to the bottom of the vertical pipe 13, the staff only needs to manually rotate the collection box 14 to separate it from the vertical pipe 13, and the collection box 14 can be easily removed from the bottom of the vertical pipe 13. After cleaning, the collection box 14 can be re-threaded to the bottom of the vertical pipe 13, which makes it easy to disassemble and assemble the collection box 14, and thus facilitates the cleaning of its interior.

[0044] The connecting part 9 is snapped onto the side of the horizontal plate 4, and the end of the horizontal tube 10 is snapped onto the side of the connecting part 9. The operator can manually separate the connecting part 9 from the snap-fit ​​point on the side of the horizontal plate 4, and then separate the end of the horizontal tube 10 from the snap-fit ​​point on the side of the connecting part 9. This allows for easy disassembly of the connecting part 9 and the horizontal tube 10, and subsequent internal maintenance. After maintenance, the end of the horizontal tube 10 is snapped back onto the side of the connecting part 9, and the connecting part 9 is snapped back onto the side of the horizontal plate 4.

[0045] The horizontal plate 4 is snapped onto the top of the vertical plate 1. Workers can manually separate the horizontal plate 4 from the snap-fit ​​at the top of the vertical plate 1 to remove it. After removal, the horizontal plate 4 and the components on it can be easily inspected and maintained. After the inspection and maintenance are completed, the horizontal plate 4 can be snapped back onto the top of the vertical plate 1 for easy disassembly and assembly, which facilitates the inspection and maintenance of the horizontal plate 4 and the components on it.

[0046] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A fiber carpet processing apparatus, comprising a vertical plate (1), characterized in that, A motor (2) is fixedly installed on one side of the vertical plate (1). A conveying roller (3) is rotatably installed on the side of the vertical plate (1) away from the motor (2). The output shaft end of the motor (2) is fixedly installed to the rotating shaft end of the conveying roller (3). A horizontal plate (4) is fixedly installed on the top of the vertical plate (1). A rotating part (5) is opened on the side of the horizontal plate (4) located on the conveying roller (3). A fan blade (6) is rotatably installed in the rotating part (5) of the horizontal plate (4). A transmission component (7) for driving the fan blade (6) to rotate is provided on the sides of the vertical plate (1) and the horizontal plate (4). The side has an opening (8), which is connected to the rotating part (5). The horizontal plate (4) is fixedly connected to the side of the opening (8) with a connecting part (9). The side of the connecting part (9) is fixedly connected to a horizontal tube (10). The outer end of the horizontal tube (10) is fixedly installed with a motor (11). The horizontal tube (10) is rotatably installed with a fan blade (12). The output shaft end of the motor (11) is fixedly installed with the rotating shaft end of the fan blade (12). The bottom of the horizontal tube (10) is fixedly connected with a vertical tube (13). The bottom end of the vertical tube (13) is provided with a collection box (14).

2. The fiber carpet processing apparatus according to claim 1, characterized in that, The transmission component (7) includes a drive wheel (71) fixedly mounted on the output shaft of motor (2), a driven wheel (72) rotatably mounted on the side of the horizontal plate (4), and a belt (73) sleeved on the drive wheel (71) and the driven wheel (72). The belt (73) is connected to the drive wheel (71) and the driven wheel (72) respectively. The shaft end of the driven wheel (72) is fixedly mounted to the shaft end of the fan blade (6).

3. The fiber carpet processing apparatus according to claim 1, characterized in that, The collection box (14) is threaded to the bottom end of the vertical pipe (13).

4. The fiber carpet processing apparatus according to claim 1, characterized in that, The connecting part (9) is snapped onto the side of the horizontal plate (4), and the end of the horizontal tube (10) is snapped onto the side of the connecting part (9).

5. The fiber carpet processing apparatus according to claim 1, characterized in that, The horizontal plate (4) is snapped onto the top of the vertical plate (1).

6. The fiber carpet processing apparatus according to claim 1, characterized in that, A controller is provided on the horizontal plate (4), and the controller is electrically connected to motor one (2) and motor two (11) respectively.

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