Flat cable punching device
By designing a wire forming punching device, automated feeding and rapid forming of flexible flat wires were achieved, solving the problems of low processing efficiency and high labor costs in existing technologies, thereby improving processing efficiency and reducing production costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2026-04-07
AI Technical Summary
Existing technologies for flexible flat cables have low processing efficiency and high labor costs, which are particularly evident in small-batch processing.
A wire forming punching device was designed, including a punching base, a punching cutter, an adjustment platform, and a punching drive mechanism. The punching position is adjusted to align with the feeding position by adjusting the adjustment platform, and the punching drive mechanism automatically drives the punching cutter to move up and down. Combined with the lifting guide mechanism and the buffer mechanism, automated feeding and rapid punching are achieved.
It improves the efficiency of wire drawing processing, reduces production costs, ensures the accuracy and automation of stamping, and reduces manual intervention.
Smart Images

Figure CN224087712U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of wire harness processing technical field, and particularly to a wire harness punching device. BACKGROUND
[0002] The main structure of flexible flat wire includes two insulating layers and a plurality of flat wires arranged between the two insulating layers, and each flat wire is arranged at intervals. Such wires have good integration and flatness. They are widely used in electronic circuits, especially in new energy products. In some small-batch flexible flat wire processing needs, manual operation is usually used, such as manually pressing an operation button or manually moving an operation lever. Artificial single trigger of a special punching die is used to punch the end of the wire. The whole processing process has the problems of low processing efficiency and high labor cost. SUMMARY
[0003] To solve the technical problems of low processing efficiency and high labor cost in the prior art, one of the purposes of the utility model is to provide a wire harness punching device.
[0004] One of the purposes of the utility model is achieved by the following technical solutions:
[0005] A wire harness punching device includes a punching base, a punching tool table, an adjusting platform, and a punching driving mechanism.
[0006] The punching base is arranged on the adjusting platform, and the punching base is provided with a tool slot.
[0007] The punching tool table is arranged on the punching base, and the punching tool table is provided with a tool towards the tool slot.
[0008] The punching driving mechanism is connected with the punching tool table to drive the punching tool table to perform a punching action.
[0009] The adjusting platform drives the punching base to move along the X-axis direction and the Y-axis direction to adjust the punching position.
[0010] Optionally, the wire harness punching device further includes a lifting guide mechanism arranged on the punching base.
[0011] The punching tool table includes a mounting plate and the tool, the mounting plate is arranged on the lifting guide mechanism, and the tool is arranged on the mounting plate and faces the tool slot.
[0012] The punching driving mechanism is connected with the mounting plate to drive the mounting plate to perform a lifting motion.
[0013] Optionally, the punching base comprises a punching seat and a lower die plate, the punching seat is arranged on the adjusting platform, the lower die plate is arranged on the punching seat, and the lower die plate is provided with the positioning hole and the cutter groove;
[0014] The punching cutter table further comprises an upper die plate and a positioning pin, the upper die plate is arranged at the bottom of the mounting plate, the cutter is arranged on the upper die plate, and the positioning pin is arranged on the upper die plate and corresponds to the positioning hole.
[0015] Optionally, the punching cutter table further comprises a buffer mechanism, the buffer mechanism is arranged on the punching seat and faces downward to the lower die plate.
[0016] Optionally, the buffer mechanism comprises a buffer spring, a screw and a limiting nut, the screw is slidably arranged through the upper die plate, the lower end of the screw penetrates through the upper die plate, the limiting nut is arranged at the lower end of the screw, and the buffer spring is sleeved on the lower end of the screw and located between the upper die plate and the limiting nut.
[0017] Optionally, one side edge of the lower die plate is provided with a guide inclined surface for guiding the end of the wire to move to the lower die plate.
[0018] Optionally, the lifting guide mechanism comprises a top plate, a plurality of guide columns and a plurality of linear bearings, the lower end of the guide column is connected to the punching base, the upper end of the guide column is connected to the top plate, the linear bearing is arranged one by one corresponding to the guide column, and the linear bearing is slidably sleeved on the guide column.
[0019] The mounting plate is connected with the linear bearing.
[0020] Optionally, the adjusting platform comprises an X-axis platform and a Y-axis platform, the Y-axis platform is arranged on the X-axis platform.
[0021] The X-axis platform drives the Y-axis platform to move in the X-axis direction, and the Y-axis platform drives the punching base to move in the Y-axis direction.
[0022] Optionally, the X-axis platform comprises an X-axis platform seat, an X-axis guide rail, an X-axis sliding block and an X-axis driving mechanism, the X-axis guide rail is arranged on the X-axis platform seat, the X-axis sliding block is slidably arranged on the X-axis guide rail, the X-axis driving mechanism is arranged on the X-axis platform seat, and the X-axis driving mechanism is connected with the X-axis sliding block to drive the X-axis sliding block to move in the X-axis direction.
[0023] The Y-axis platform comprises a Y-axis platform base, a Y-axis guide rail, a Y-axis sliding block and a Y-axis driving mechanism, the Y-axis platform base is arranged on the X-axis sliding block, the Y-axis guide rail is arranged on the Y-axis platform base, the Y-axis sliding block is arranged on the Y-axis guide rail in a sliding mode, and the Y-axis driving mechanism is arranged on the Y-axis platform base and connected with the Y-axis sliding block to drive the Y-axis sliding block to move along the Y-axis direction.
[0024] The punching base is arranged on the Y-axis sliding block.
[0025] Optionally, a waste box is arranged in the punching base and located below the cutter groove to collect punching waste.
[0026] Compared with the prior art, the utility model has the beneficial effects that:
[0027] In the utility model, the specific position of punching can be adjusted through the adjusting platform, so that the punching position is matched with the feeding position, so that when the external automatic feeding device is used, the end part of the wire can be fed to the punching position, and subsequent automatic feeding and punching are facilitated. The punching driving mechanism automatically drives the punching cutter table to move up and down or to punch, so that the punching cutter table moves towards the punching base, the cutter on the punching cutter table moves towards the cutter groove, and the end part of the wire moving above the cutter groove is punched. Through the adjusting platform, the punching position is aligned with the feeding position of the external feeding device, and the punching driving mechanism is automatically driven to punch, so that the end part of the wire is quickly and automatically punched, and the processing efficiency is good and the production cost is low. BRIEF DESCRIPTION OF DRAWINGS
[0028] Figure 1 It is a front structure schematic view of the utility model's wire punching device;
[0029] Figure 2 It is a three-dimensional structure schematic view of the utility model's wire punching device;
[0030] Figure 3 It is a structure schematic view of the lifting guide mechanism in the utility model's wire punching device;
[0031] Figure 4 It is a structure schematic view of the punching base in the utility model's wire punching device;
[0032] Figure 5 It is a structure schematic view of the punching cutter table in the utility model's wire punching device;
[0033] Figure 6 It is a structure schematic view of the punching cutter table with another buffer mechanism in the utility model's wire punching device.
[0034] BRIEF DESCRIPTION OF DRAWINGS:
[0035] 1, punch base; 11, punch base; 12, lower die plate; 121, knife groove; 122, positioning hole; 13, scrap box;
[0036] 2, punch knife table; 21, mounting plate; 22, cutter; 23, upper die plate; 24, positioning pin; 25, buffer mechanism; 251, buffer spring; 252, screw; 253, limiting nut; 254, buffer plate;
[0037] 3, adjustment platform; 31, X-axis platform; 32, Y-axis platform;
[0038] 4, punch driving mechanism;
[0039] 5, lifting guide mechanism; 51, top plate; 52, guide column; 53, linear bearing. DETAILED DESCRIPTION
[0040] The technical solutions in the embodiments of the present application will be described below with reference to the accompanying drawings. Figure 1 to the accompanying drawings Figure 6 The technical solutions in the embodiments of the present application will be described below with reference to the accompanying drawings.
[0041] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present application are only used to explain the relative positional relationship, movement condition, etc. between components in a certain posture (as shown in the drawings), and if the certain posture changes, the directional indications also change accordingly.
[0042] In addition, the description of "first", "second" and the like in the present application is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the technical features indicated or the number of the technical features indicated. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one of the features. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, nor within the scope of protection claimed by the present application.
[0043] For example Figures 1-2The shown one kind is a wire punching device, and the wire punching device includes a punching base 1, a punching tool table 2, an adjusting platform 3 and a punching driving mechanism 4. The punching base 1 is the basic installation structure of the punching, and the punching base 1 is arranged on the adjusting platform 3. The punching base 1 is provided with a tool groove 121. The punching tool table 2 is arranged on the punching base 1, and the punching tool table 2 is provided with a tool 22 facing the tool groove 121. The punching driving mechanism 4 is connected with the punching tool table 2 to drive the punching tool table 2 to make a punching action. The adjusting platform 3 drives the punching base 1 to move along the X-axis direction and the Y-axis direction to adjust the punching position.
[0044] In the utility model, the specific position of the punching can be adjusted through the adjusting platform 3, so that the punching position is matched with the feeding position. Therefore, when the external automatic feeding device is used, the end of the wire can be fed to the punching position, and the subsequent automatic feeding and punching are facilitated. The punching driving mechanism 4 automatically drives the punching tool table 2 to make a lifting motion or a punching motion, so that the punching tool table 2 moves towards the punching base 1, and the tool 22 on the punching tool table 2 moves towards the tool groove 121 to punch the end of the wire moving above the tool groove 121. Through the adjusting platform 3, the punching position is aligned with the feeding position of the external feeding device, and the punching is automatically driven by using the punching driving mechanism 4. Therefore, the rapid automatic punching of the end of the wire is realized, and the processing efficiency is good and the production cost is low.
[0045] Further, as shown in Figure 1 , Figure 2 , the wire punching device further comprises a lifting guide mechanism 5 arranged on the punching base 1. Therefore, the lifting guide mechanism 5 can guide the punching tool table 2 to make a more stable lifting motion. Specifically, the punching tool table 2 comprises a mounting plate 21 and a tool 22. The mounting plate 21 is arranged on the lifting guide mechanism 5, and the tool 22 is arranged on the mounting plate 21 and faces the tool groove 121. In fact, the lifting guide mechanism 5 guides the mounting plate 21 to make a stable lifting motion.
[0046] In addition, the punching driving mechanism 4 is connected with the mounting plate 21 to drive the mounting plate 21 to make a lifting motion.
[0047] Further, as shown in Figure 4 , the punching base 1 comprises a punching seat 11 and a lower die plate 12. The punching seat 11 is arranged on the adjusting platform 3, and the lower die plate 12 is arranged on the punching seat 11. The lower die plate 12 is provided with a positioning hole 122 and a tool groove 121. As shown in Figure 5 , the punching tool table 2 further comprises an upper die plate 23 and a positioning pin 24. The upper die plate 23 is arranged at the bottom of the mounting plate 21, the tool 22 is arranged on the upper die plate 23, and the positioning pin 24 is arranged on the upper die plate 23 and corresponds to the positioning hole 122.
[0048] In the embodiment, the lifting guide mechanism 5 is used for lifting guide, which is a heavy guide. In addition, the lower die plate 12 and the upper die plate 23 are arranged, and the positioning hole 122 and the positioning pin 24 are arranged on the lower die plate 12 and the upper die plate 23 respectively. In the lifting process, especially in the punching process, the positioning pin 24 and the positioning hole 122 can be used for guiding positioning, so as to improve the matching precision of the cutter 22 and the cutter groove 121, which is a double guide. Therefore, in the embodiment, the punching precision is effectively improved through the double guide, so that the cutter 22 and the cutter groove 121 are matched smoothly and fluently, and the punching is smooth and crisp.
[0049] For the punching tool table 2, as shown in Figure 5 the punching tool table 2 further comprises a buffer mechanism 25, which is arranged on the punching seat 11 and faces the lower die plate 12. After the punching, the punching tool table 2 needs to be slowed down or stopped. By arranging the buffer mechanism 25, the descending speed of the punching tool table 2 after the punching is slowed down, so as to avoid or slow down the impact of the punching tool table 2 and the punching base 1.
[0050] For the buffer mechanism 25, in some embodiments, as shown in Figure 5 the buffer mechanism 25 comprises a buffer spring 251, a screw 252 and a limiting nut 253. The screw 252 is slidably arranged in the upper die plate 23, the lower end of the screw 252 penetrates the upper die plate 23, the limiting nut 253 is arranged at the lower end of the screw 252, and the buffer spring 251 is sleeved on the lower end of the screw 252 and located between the upper die plate 23 and the limiting nut 253. After the punching, the limiting nut 253 abuts against the lower die plate 12, the screw 252 stops descending, the mounting plate 21 continues to descend to compress the buffer spring 251, so as to slow down the descending speed of the punching tool table 2, and then the punching tool table 2 is pushed upward and the cutter 22 is retracted.
[0051] In other embodiments of the buffer mechanism 25, as shown in Figure 6 the buffer mechanism 25 comprises a buffer spring 251, a screw 252 and a buffer plate 254. The screw 252 is slidably arranged in the upper die plate 23, the buffer plate 254 is located below the upper die plate 23, the lower end of the screw 252 penetrates the upper die plate 23, the lower end of the screw 252 is connected with the buffer plate 254, and the buffer spring 251 is sleeved on the lower end of the screw 252 and located between the upper die plate 23 and the buffer plate 254. After the punching, the buffer plate 254 abuts against the lower die plate 12, the screw 252 stops descending, the mounting plate 21 continues to descend to compress the buffer spring 251, so as to slow down the descending speed of the punching tool table 2, and then the punching tool table 2 is pushed upward and the cutter 22 is retracted.
[0052] The flexible flat cable itself has flexibility, and it is difficult to keep flat, and the end part may be bent downward, so in some embodiments of the lower mold plate 12, one side edge of the lower mold plate 12 is provided with a guide slope for guiding the movement of the end part of the flat cable onto the lower mold plate 12. The conveying device conveys the movement of the flat cable, and the end part of the flat cable passes through the guide slope and moves onto the knife groove 121, so that the bent or curved end part of the flat cable can be smoothly fed through the guide slope.
[0053] In some embodiments of the lifting guide mechanism 5, as shown in Figure 3 The lifting guide mechanism 5 includes a top plate 51, a plurality of guide columns 52, and a plurality of linear bearings 53. The lower end of the guide column 52 is connected to the die base 1, and the upper end of the guide column 52 is connected to the top plate 51. The linear bearing 53 is arranged one-to-one with the guide column 52, and the linear bearing 53 is slidably sleeved on the guide column 52. The mounting plate 21 is connected with the linear bearing 53.
[0054] In some embodiments of the adjustment platform 3, the adjustment platform 3 includes an X-axis platform 31 and a Y-axis platform 32, and the Y-axis platform 32 is arranged on the X-axis platform 31. The X-axis platform 31 drives the Y-axis platform 32 to move in the X-axis direction, and the Y-axis platform 32 drives the die base 1 to move in the Y-axis direction. The adjustment platform 3 adjusts the position of the die base 1 in the X-axis and Y-axis directions through the X-axis platform 31 and the Y-axis platform 32, respectively, to calibrate the position of the knife groove 121 and the end part of the flat cable, and to improve the accuracy of the die.
[0055] Specifically, the X-axis platform 31 includes an X-axis platform 31 seat, an X-axis guide rail, an X-axis sliding block, and an X-axis driving mechanism. The X-axis guide rail is arranged on the X-axis platform 31 seat, the X-axis sliding block is slidably arranged on the X-axis guide rail, and the X-axis driving mechanism is arranged on the X-axis platform 31 seat. The X-axis driving mechanism is connected with the X-axis sliding block to drive the X-axis sliding block to move in the X-axis direction.
[0056] The Y-axis platform 32 includes a Y-axis platform 32 seat, a Y-axis guide rail, a Y-axis sliding block, and a Y-axis driving mechanism. The Y-axis platform 32 seat is arranged on the X-axis sliding block, the Y-axis guide rail is arranged on the Y-axis platform 32 seat, the Y-axis sliding block is slidably arranged on the Y-axis guide rail, and the Y-axis driving mechanism is arranged on the Y-axis platform 32 seat. The Y-axis driving mechanism is connected with the Y-axis sliding block to drive the Y-axis sliding block to move in the Y-axis direction.
[0057] The die base 1 is arranged on the Y-axis sliding block.
[0058] In some embodiments of the flat cable die forming device, as shown in Figure 4As shown, the punching base 1 is provided with a waste box 13, which is located below the cutter groove 121 and used for collecting the punching waste. Specifically, the punching base 11 comprises an upper plate, a lower plate and two side plates, which are arranged between the upper plate and the lower plate. The upper plate is provided with a through hole below the cutter groove 121, and the waste box 13 is arranged between the two side plates. In this way, after the punching waste is punched out, the waste falls into the waste box 13 through the cutter groove 121 and the through hole. The waste box 13 can automatically receive the punching waste, avoid the waste flying around, and has good waste collection convenience.
[0059] For the punching driving mechanism 4, specifically, the punching driving mechanism 4 is a cylinder, a linear motor or the like capable of outputting linear motion, and the cylinder is shown in the drawings. The punching driving mechanism 4 is arranged on the top plate 51 and connected with the punching cutter table 2 through an output rod, specifically, the mounting plate 21.
[0060] The above-mentioned embodiments are only preferred embodiments of the present application, and cannot be used to limit the scope of protection of the present application. Any non-essential changes and replacements made by those skilled in the art on the basis of the present application shall fall within the scope of protection of the present application.
Claims
1. A cable punching device, characterized in that, The cable punching device includes a punching base, a punching cutter, an adjustment platform, and a punching drive mechanism; The punch base is disposed on the adjustment platform, and the punch base is provided with a cutting groove; The punching tool holder is disposed on the punching base, and the punching tool holder is provided with a tool facing the tool groove; The punching drive mechanism is connected to the punching cutter to drive the punching cutter to perform punching action; The adjustment platform drives the punch base to move along the X-axis and Y-axis to adjust the punch position.
2. The cable punching device as described in claim 1, characterized in that, The wire forming device further includes a lifting guide mechanism, which is disposed on the forming base; The punching tool holder includes a mounting plate and the tool. The mounting plate is disposed on the lifting guide mechanism, and the tool is disposed on the mounting plate and faces the tool groove. The punching drive mechanism is connected to the mounting plate to drive the mounting plate to move up and down.
3. The cable punching device as described in claim 2, characterized in that, The punching base includes a punching seat and a lower template. The punching seat is disposed on the adjustment platform, and the lower template is disposed on the punching seat. The lower template is provided with positioning holes and the cutting groove. The punching tool holder also includes an upper template and a positioning pin. The upper template is located at the bottom of the mounting plate, the tool is located on the upper template, and the positioning pin is located on the upper template and corresponds to the positioning hole.
4. The cable punching device as described in claim 3, characterized in that, The punching die holder also includes a buffer mechanism, which is disposed on the punching base and faces downward toward the lower template.
5. The cable punching device as described in claim 4, characterized in that, The buffer mechanism includes a buffer spring, a screw, and a limiting nut. The screw is slidably inserted through the upper template, with its lower end protruding from the upper template. The limiting nut is located at the lower end of the screw, and the buffer spring is sleeved on the lower end of the screw and located between the upper template and the limiting nut.
6. The cable punching device as described in claim 3, characterized in that, One edge of the lower template is provided with a guide slope for guiding the end of the cable to move onto the lower template.
7. The cable punching device as described in claim 2, characterized in that, The lifting guide mechanism includes a top plate, several guide columns and several linear bearings. The lower end of the guide column is connected to the punch base, and the upper end of the guide column is connected to the top plate. The linear bearings are arranged in a one-to-one correspondence with the guide columns, and the linear bearings are slidably sleeved on the guide columns. The mounting plate is connected to the linear bearing.
8. The cable punching device as described in claim 1, characterized in that, The adjustment platform includes an X-axis platform and a Y-axis platform, with the Y-axis platform disposed on the X-axis platform; The X-axis platform drives the Y-axis platform to move in the X-axis direction, and the Y-axis platform drives the punch base to move in the Y-axis direction.
9. The cable punching device as described in claim 8, characterized in that, The X-axis platform includes an X-axis platform base, an X-axis guide rail, an X-axis slider, and an X-axis drive mechanism. The X-axis guide rail is disposed on the X-axis platform base, the X-axis slider is slidably disposed on the X-axis guide rail, and the X-axis drive mechanism is disposed on the X-axis platform base. The X-axis drive mechanism is connected to the X-axis slider to drive the X-axis slider to move along the X-axis direction. The Y-axis platform includes a Y-axis platform base, a Y-axis guide rail, a Y-axis slider, and a Y-axis drive mechanism. The Y-axis platform base is disposed on the X-axis slider, the Y-axis guide rail is disposed on the Y-axis platform base, the Y-axis slider is slidably disposed on the Y-axis guide rail, and the Y-axis drive mechanism is disposed on the Y-axis platform base. The Y-axis drive mechanism is connected to the Y-axis slider to drive the Y-axis slider to move along the Y-axis direction. The punched base is mounted on the Y-axis slider.
10. The cable punching device as described in claim 1, characterized in that, The die-cutting base is equipped with a waste box located below the cutter groove, which is used to collect die-cutting waste.