Rapid demolding device for pump body casting

Abstract

The utility model provides a rapid demolding device for pump body casting, and relates to the field of casting. The rapid demolding device for pump body casting comprises a fixed base and a demolding mechanism, the top of the fixed base is fixed to the demolding mechanism, the top of the fixed base is connected with a demolding seat through a connecting block, the demolding seat is connected with an automatic butt joint device used for fixing a casting mold, and the top of the demolding seat is slidably connected with a lower mold. A hanging lug is welded to the side face of the lower mold, an upper mold is arranged at the top of the lower mold, a demolding lug is welded to the side face of the upper mold, a conveying plate is arranged behind the fixed base, and a guide rail for guiding and conveying the mold is connected to the top of the conveying plate. According to the rapid demolding device for pump body casting, the mold is conveyed to the position above the demolding base through the conveying plate, the lower mold and the upper mold can be rapidly separated through cooperation of the automatic butt joint device and the demolding driving mechanism, and the demolding efficiency of the mold is effectively improved.

Description

Technical Field

[0001] This utility model relates to the field of casting, specifically a rapid demolding device for pump body casting. Background Technology

[0002] Sand casting is a casting method that produces castings in sand molds. It is suitable for the production of steel, iron, and most non-ferrous alloy castings. Its basic principle is to pour molten metal into a sand mold, and after it cools and solidifies, the desired casting is obtained.

[0003] Sand casting is widely used in various industrial fields. After the pump body is cast, the mold needs to be demolded. Since the mold and the cast object are generally heavy, they need to be separated by external force. Existing molds have low demolding efficiency and low automation after casting. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a rapid demolding device for pump body casting, which solves the problems of low demolding efficiency and low automation after existing molds are completed.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a pump body casting rapid demolding device, comprising a fixed base and a demolding mechanism, wherein the top of the fixed base is fixed to the demolding mechanism, the top of the fixed base is connected to a demolding seat via a connecting block, an automatic docking device for fixing the casting mold is connected to the demolding seat, a lower mold is slidably connected to the top of the demolding seat, a hanging ear is welded to the side of the lower mold, an upper mold is provided on the top of the lower mold, a demolding ear is welded to the side of the upper mold, a transmission plate is provided behind the fixed base, and a guide rail for guiding and conveying the mold is connected to the top of the transmission plate.

[0008] Preferably, the demolding mechanism includes a column, a fixed base, a hydraulic rod, a crossbeam, a vertical column, a horizontal column, a connecting seat, and an elastic docking block. The top of the fixed base is fixed to the column, the side of the column is welded to the fixed base, the top of the fixed base is fixed to the hydraulic rod, the top of the hydraulic rod is fixed to the crossbeam, the end of the crossbeam away from the hydraulic rod is fixed to the vertical column, the bottom of the vertical column is welded to the horizontal column, the bottom of the horizontal column is fixed to the connecting seat, the connecting seat has an inner cavity, a spring is installed inside the inner cavity, and the end of the spring is fixed to the elastic docking block.

[0009] Preferably, the automatic docking device includes a servo motor, a track groove, a helical drive rod, a drive sliding seat, and a docking block. The bottom of the demolding seat is fixed to the servo motor, and track grooves are provided on both sides of the demolding seat. Drive sliding seats are slidably connected inside the track grooves. Helical drive rods are fixed to the output ends of the two-axis servo motors respectively, and the helical drive rods are threadedly connected to the drive sliding seats.

[0010] Preferably, the threads of the helical drive rod are opened in opposite directions.

[0011] Preferably, the docking block is set at a height higher than the bottom edge of the lower mold.

[0012] Preferably, the elastic mating block achieves contact mating when it is attached to the underside of the demolding ear.

[0013] Preferably, the hydraulic rod is driven by hydraulic control.

[0014] (III) Beneficial Effects

[0015] This utility model provides a rapid demolding device for pump body casting. It has the following beneficial effects:

[0016] 1. This pump body casting quick demolding device transports the mold to the top of the demolding seat via a transfer plate. The automatic docking device and the drive demolding mechanism work together to quickly separate the lower mold from the upper mold, effectively improving the demolding efficiency of the mold.

[0017] 2. The pump body casting quick demolding device, automatic docking device and drive demolding machine can be controlled by programmable logic controller (PLC) to realize automatic demolding operation and effectively improve demolding efficiency. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the rear side structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the automatic docking device of this utility model.

[0021] The components include: 1. Fixed base; 2. Demolding mechanism; 201. Column; 202. Fixed seat; 203. Hydraulic rod; 204. Horizontal beam; 205. Vertical column; 206. Horizontal column; 207. Connecting seat; 208. Elastic docking block; 4. Demolding seat; 5. Lower mold; 51. Hanging ear; 6. Upper mold; 7. Automatic docking device; 701. Servo motor; 702. Track groove; 703. Screw drive rod; 704. Drive sliding seat; 705. Docking block; 8. Transmission plate; 9. Guide rail. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0023] This utility model embodiment provides a rapid demolding device for pump body casting, such as... Figure 1-3 As shown, the system includes a fixed base 1 and a demolding mechanism 2. The top of the fixed base 1 is fixed to the demolding mechanism 2. The demolding mechanism 2 uses hydraulic power to lift the upper mold 6 upwards for demolding operations. The top of the fixed base 1 is connected to the demolding seat 4 via a connecting block. The demolding seat 4 can push the mold to a designated position on the demolding seat 4 via a transmission plate 8 and a hydraulic pushing power device. An automatic docking device 7 for fixing the casting mold is connected to the demolding seat 4. The automatic docking device 7 can fix the bottom of the lower mold 5 to facilitate separation from the upper mold 6 for demolding. A lower mold 5 is slidably connected to the top of the base 4. A hanging ear 51 is welded to the side of the lower mold 5. An upper mold 6 is set on the top of the lower mold 5. A demolding ear 61 is welded to the side of the upper mold 6. The demolding ear 61 is used to connect with the demolding mechanism 2 to facilitate the demolding operation of the mold. A transmission plate 8 is set behind the fixed base 1. A guide rail 9 for guiding and conveying the mold is connected to the top of the transmission plate 8. The transmission plate 8 is a smooth plane and its height is flush with the demolding base 4. The guide rail 9 is used to guide the mold during the conveying process and prevent the mold from deviating from the demolding base 4 when it moves.

[0024] like Figure 1-3 As shown, the automatic docking device 7 includes a servo motor 701, a track groove 702, a screw drive rod 703, a drive sliding seat 704, and a docking block 705. The bottom of the demolding seat 4 is fixed to the servo motor 701. Track grooves 702 are provided on both sides of the demolding seat 4. The drive sliding seat 704 is slidably connected inside the track groove 702. The output ends of the two-axis servo motors 701 are respectively fixed with screw drive rods 703. The screw drive rods 703 are threadedly connected to the drive sliding seats 704. After the mold is transported to the designated position of the demolding seat 4, the PLC controller sends a command to drive the two-axis servo motors 701 to rotate. The rotation of the servo motors 701 can drive the screw drive rods 703 to rotate. The rotation of the screw drive rods 703 can drive the drive sliding seats 704 to move closer or further apart. The movement of the two drive sliding seats 704 to move closer together can dock with the demolding seat 4 to fix the lower mold 5 and facilitate subsequent demolding operations.

[0025] The screw drive rod 703 has opposite threads, which can drive the drive slide seat 704 to move closer or further apart.

[0026] The docking block 705 is set at a height higher than the bottom edge of the lower mold 5, so that the docking block 705 can be moved to the edge of the lower mold 5 and the lower mold 5 can be snapped together.

[0027] like Figure 1-2 As shown, the demolding mechanism 2 includes a column 201, a fixed base 202, a hydraulic rod 203, a crossbeam 204, a vertical column 205, a horizontal column 206, a connecting seat 207, and an elastic docking block 208. The top of the fixed base 201 is fixed to the column 201, the side of the column 201 is welded to the fixed base 202, the top of the fixed base 202 is fixed to the hydraulic rod 203, the top of the hydraulic rod 203 is fixed to the crossbeam 204, the end of the crossbeam 204 away from the hydraulic rod 203 is fixed to the vertical column 205, the bottom of the vertical column 205 is welded to the horizontal column 206, the bottom of the horizontal column 206 is fixed to the connecting seat 207, the connecting seat 207 has an inner cavity, a spring is installed inside the inner cavity, and the end of the spring is fixed to the elastic docking block 208. An automatic docking device is also included. 7. After the lower mold 5 is fixed, the PLC controller controls the movement of the hydraulic rod 203. First, the hydraulic rod 203 descends, driving the crossbeam 204, vertical column 205, horizontal column 206, connecting seat 207 and elastic docking block 208 to move downwards. The spring is set so that when the elastic docking block 208 descends and contacts the demolding ear 61, it passes over the demolding ear 61. When it disengages, the elastic docking block 208 automatically pops out and docks with the demolding ear 61. When the position sensor detects that the elastic docking block 208 has moved below the demolding ear 61, the hydraulic rod 203 stops descending and begins to rise. When the hydraulic rod 203 rises, the elastic docking block 208 docks with the demolding ear 61. The lifting of the hydraulic rod 203 quickly disengages the upper mold 6 from the fixed lower mold 5.

[0028] The hydraulic rod 203 is driven by hydraulic control.

[0029] When the elastic docking block 208 is attached to the lower part of the demolding ear 61, it makes contact and docking. The end of the elastic docking block 208 that contacts the demolding ear 61 is convex at an upward angle, which facilitates docking with the cavity of the demolding ear 61.

[0030] Working principle: During use, the un-demolded mold is pushed to a designated position on the demolding seat 4 via the transmission plate 8 and hydraulic pusher. After the mold is delivered to the designated position on the demolding seat 4, the PLC controller sends a command to drive the two-axis servo motor 701 to rotate. The rotation of the servo motor 701 drives the screw drive rod 703 to rotate. The rotation of the screw drive rod 703 drives the drive sliding seats 704 to move closer or further apart. The movement of the two drive sliding seats 704 closer together allows them to dock with the demolding seat 4 to fix the lower mold 5. After the automatic docking device 7 fixes the lower mold 5, the PLC controller controls the movement of the hydraulic rod 203. First... The hydraulic rod 203 descends to drive the crossbeam 204, vertical column 205, horizontal column 206, connecting seat 207, and elastic docking block 208 to move downwards. The spring is designed so that when the elastic docking block 208 descends and contacts the demolding ear 61, it passes over the demolding ear 61. When it disengages, the elastic docking block 208 automatically pops out and docks with the demolding ear 61. When the position sensor detects that the elastic docking block 208 has moved below the demolding ear 61, the hydraulic rod 203 stops descending and begins to rise. When the hydraulic rod 203 rises, the elastic docking block 208 docks with the demolding ear 61. The lifting of the hydraulic rod 203 quickly disengages the upper mold 6 from the fixed lower mold 5.

[0031] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A rapid demolding device for pump body casting, comprising a fixed base (1) and a demolding mechanism (2), characterized in that: The top of the fixed base (1) is fixed to the demolding mechanism (2). The top of the fixed base (1) is connected to the demolding seat (4) through a connecting block. An automatic docking device (7) for fixing the casting mold is connected to the demolding seat (4). The top of the demolding seat (4) is slidably connected to the lower mold (5). The side of the lower mold (5) is welded with a hanging ear (51). The top of the lower mold (5) is provided with an upper mold (6). The side of the upper mold (6) is welded with a demolding ear (61). A transmission plate (8) is provided behind the fixed base (1). The top of the transmission plate (8) is connected to a guide rail (9) for guiding and conveying the mold.

2. The pump body casting rapid demolding device according to claim 1, characterized in that: The demolding mechanism (2) includes a column (201), a fixed base (202), a hydraulic rod (203), a crossbeam (204), a vertical column (205), a horizontal column (206), a connecting seat (207), and an elastic connecting block (208). The top of the fixed base (1) is fixed to the column (201), the side of the column (201) is welded to the fixed base (202), and the top of the fixed base (202) is fixed to the hydraulic rod (203). The top of the hydraulic rod (203) is fixed to the crossbeam (204), and the end of the crossbeam (204) away from the hydraulic rod (203) is fixed to the vertical column (205). The bottom of the vertical column (205) is welded and fixed to the horizontal column (206). The bottom of the horizontal column (206) is fixed to the connecting seat (207). The connecting seat (207) has an inner cavity, and a spring is installed inside the inner cavity. The end of the spring is fixed to the elastic connecting block (208).

3. The pump body casting rapid demolding device according to claim 1, characterized in that: The automatic docking device (7) includes a servo motor (701), a track groove (702), a spiral drive rod (703), a drive sliding seat (704), and a docking block (705). The bottom of the demolding seat (4) is fixed to the servo motor (701). Track grooves (702) are provided on both sides of the demolding seat (4). The drive sliding seat (704) is slidably connected inside the track groove (702). The output ends of the two-axis servo motors (701) are respectively fixed with spiral drive rods (703). The spiral drive rods (703) are threadedly connected to the drive sliding seat (704).

4. The pump body casting rapid demolding device according to claim 3, characterized in that: The screw drive rod (703) has threads that are opened in opposite directions.

5. A pump body casting rapid demolding device according to claim 3, characterized in that: The docking block (705) is set at a height higher than the bottom edge of the lower mold (5).

6. A pump body casting rapid demolding device according to claim 2, characterized in that: The elastic docking block (208) achieves contact docking when it is attached to the underside of the demolding ear (61).

7. A pump body casting rapid demolding device according to claim 2, characterized in that: The hydraulic rod (203) is driven by hydraulic control.

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