Floating alignment hobbing device
By introducing workpiece limiting components and multiple clamping columns into the floating alignment hobbing device, the adaptability and stability issues of the device for machining parts with different inner diameters are solved, enabling machining with a wider range and higher precision.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2026-04-07
AI Technical Summary
Existing floating alignment hobbing devices cannot adapt to workpieces with different inner diameters, and the position of the workpieces is not sufficiently stable.
The workpiece limiting assembly includes a placement plate, a protective shell, a turntable, a connecting plate, a slider, a servo motor, and clamping columns. The servo motor drives the turntable to move the slider and clamping columns, thereby limiting the position of workpieces with different inner diameters. The multiple clamping columns also improve stability.
The range of workpieces that the device is applicable to has been expanded, the positional stability of the workpieces has been improved, and the machining accuracy and stability have been enhanced.
Smart Images
Figure CN224088124U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of gear processing technology, and more specifically, to a floating alignment gear hobbing device. Background Technology
[0002] A floating alignment hobbing device is a hobbing method commonly used in gear manufacturing to improve the machining accuracy and surface quality of gears. This method is frequently applied in the production of precision gears, especially in applications requiring improved gear meshing performance and load-bearing capacity.
[0003] Currently, commonly used floating alignment hobbing devices include a limiting shaft that supports and restricts the position of the workpiece and a cutting blade that cuts the workpiece. The commonly used limiting shaft is designed for workpieces with a specified inner diameter (usually a ring), so that the workpiece can be fitted onto the limiting shaft. Although this can support and restrict the position of the workpiece, it also limits the inner diameter of the workpiece. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the embodiments of this utility model provide a floating alignment gear hobbing device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a floating alignment gear hobbing device, comprising a workpiece limiting support and a cutter disposed on one side of the workpiece limiting support, wherein the workpiece limiting support includes a support assembly and a workpiece limiting assembly, the workpiece limiting assembly is located on one side of the support assembly, and the workpiece limiting assembly is connected to the support assembly.
[0006] In a preferred embodiment, the workpiece limiting assembly includes a placement plate, a protective shell, a turntable, a connecting plate, a slider, a servo motor, and a clamping column. The placement plate is disposed on one side of the support assembly, and the protective shell is disposed on the lower end face of the placement plate.
[0007] In a preferred embodiment, the turntable is rotatably connected to the lower end face of the placement plate. Multiple connecting plates are provided, and the multiple connecting plates are rotatably connected to the lower end face of the turntable. The slider is located on the upper end face of the connecting plate away from the turntable. The servo motor is located inside the protective shell, and the output end of the servo motor is connected to the turntable. The clamping post is located on the upper end face of the slider, and the lower end face of the clamping post is at the same horizontal plane as the upper end face of the placement plate.
[0008] In a preferred embodiment, the placement tray has a groove, the slider on the connecting plate is slidably connected to the groove on the placement tray, the lower end face of the turntable has a groove, and the turntable is rotatably connected to the bottom end of the groove.
[0009] In a preferred embodiment, the depth of the groove is equal to the thickness of the turntable, the cross-section of the slider is cross-shaped, and the size and shape of the slider and the groove are adapted to each other.
[0010] In a preferred embodiment, the support assembly includes a support base, a fixed horizontal plate is provided on the upper end surface of the support base, and the protective shell is provided at one end of the upper end surface of the fixed horizontal plate.
[0011] In a preferred embodiment, a guide post is provided on the upper end face of the support base, a clamping plate is provided above the support base, the clamping plate is sleeved on the guide post, a limit block is provided at the top of the guide post, and a plurality of positioning screws are provided on the upper end face of the clamping plate.
[0012] The technical effects and advantages of this utility model are as follows:
[0013] The workpiece limiting component allows for the processing of workpieces with different inner diameters, thereby increasing the range of workpieces that the device can process. In addition, the multiple clamping columns provide multiple positional constraint points for the workpiece, which improves the stability of the workpiece under positional constraint. Attached Figure Description
[0014] Figure 1 This is a first-person perspective schematic diagram of the overall structure of this utility model.
[0015] Figure 2 This is a second-view schematic diagram of the overall structure of this utility model.
[0016] Figure 3 This is an exploded view of the workpiece limiting component of this utility model from a first-person perspective.
[0017] Figure 4 This is a second-view exploded view of the workpiece limiting component of this utility model.
[0018] Figure 5 This is an exploded view of the support component of this utility model.
[0019] The attached figures are labeled as follows: 1. Workpiece limiting support; 11. Support assembly; 111. Support base; 112. Fixed horizontal plate; 113. Guide post; 114. Clamping plate; 115. Positioning screw; 12. Workpiece limiting assembly; 121. Placement tray; 122. Protective shell; 123. Groove; 124. Turntable; 125. Slide; 126. Slider; 127. Connecting plate; 128. Servo motor; 129. Clamping post; 2. Cutting knife. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] As attached Figure 1 and Figure 2 As shown, this utility model provides a floating alignment gear hobbing device, including a workpiece limiting support 1 and a cutter 2 disposed on one side of the workpiece limiting support 1. The workpiece limiting support 1 includes a support component 11 and a workpiece limiting component 12. The workpiece limiting component 12 is located on one side of the support component 11 and is connected to the support component 11.
[0022] It should be noted that the cutter 2 is connected to the lifting assembly (such as a cylinder), which can drive the cutter 2 to move up and down to process the workpiece. The workpiece is usually a ring, so it has an inner diameter and an outer diameter.
[0023] As attached Figure 3 and Figure 4 As shown, the workpiece limiting assembly 12 includes a placement plate 121, a protective shell 122, a turntable 124, a connecting plate 127, a slider 126, a servo motor 128, and a clamping post 129. The placement plate 121 is disposed on one side of the support assembly 11, and the protective shell 122 is disposed on the lower end face of the placement plate 121. The turntable 124 is rotatably connected to the lower end face of the placement plate 121. Multiple connecting plates 127 are provided, and multiple connecting plates 127 are rotatably connected to the lower end face of the turntable 124. The slider 126 is disposed on the upper end face of the connecting plate 127 away from the turntable 124. The servo motor 128 is disposed inside the protective shell 122, and the output end of the servo motor 128 is connected to the turntable 124. The clamping post 129 is disposed on the upper end face of the slider 126, and the lower end face of the clamping post 129 is at the same horizontal plane as the upper end face of the placement plate 121. The placement tray 121 has a groove 125, and the slider 126 on the connecting plate 127 is slidably connected to the groove 125 on the placement tray 121. The lower end face of the turntable 124 has a groove 123, and the turntable 124 is rotatably connected to the bottom end of the inner side of the groove 123. The depth of the groove 123 is equal to the thickness of the turntable 124. The cross-section of the slider 126 is cross-shaped, and the size and shape of the slider 126 are adapted to the groove 125.
[0024] The specific implementation method is as follows: When using this utility model, first place the workpiece on the upper surface of the placement tray 121, and then place the workpiece on multiple clamping posts 129. Then start the servo motor 128, which drives the turntable 124 to rotate. The turntable 124 drives one end of the connecting plate 127 to rotate in an arc. The rotation of one end of the connecting plate 127 drives the slider 126 connected to the other end of the connecting plate 127 to move towards the inner wall of the workpiece. The slider 126 drives the clamping posts 129 to move. When the multiple clamping posts 129 fix the position of the workpiece placed on the upper surface of the placement tray 121, the cutter 2 can be moved up and down to process the workpiece.
[0025] The workpiece limiting component 12 can be used to process workpieces with different inner diameters, thereby increasing the range of workpieces that the device can process. In addition, the multiple clamping posts 129 provide multiple position limiting points for the workpiece, which can improve the stability of the workpiece being positionally limited.
[0026] As attached Figure 5 As shown, the support assembly 11 includes a support base 111, a fixed horizontal plate 112 is provided on the upper end surface of the support base 111, and a protective shell 122 is provided at one end of the upper end surface of the fixed horizontal plate 112. A guide post 113 is provided on the upper end surface of the support base 111, and a clamping plate 114 is provided above the support base 111. The clamping plate 114 is sleeved on the guide post 113, a limit block is provided at the top of the guide post 113, and a plurality of positioning screws 115 are provided on the upper end surface of the clamping plate 114.
[0027] The specific implementation method is as follows: when it is necessary to adjust the processing position of the workpiece, loosen the positioning screw 115, then adjust the position of the fixed horizontal plate 112 between the support base 111 and the clamping plate 114, and finally fix the position of the clamping plate 114 again by the positioning screw 115.
[0028] The support component 11 not only supports the workpiece but also allows for adjustment of its processing position.
[0029] Working principle of this utility model:
[0030] First, place the workpiece on the upper surface of the placement tray 121. The workpiece is then fitted onto multiple clamping posts 129. Then, start the servo motor 128, which drives the turntable 124 to rotate. The turntable 124 causes one end of the connecting plate 127 to rotate in an arc. The rotation of one end of the connecting plate 127 causes the slider 126 connected to the other end of the connecting plate 127 to move towards the inner wall of the workpiece. The slider 126 drives the clamping posts 129 to move. When the multiple clamping posts 129 have fixedly restricted the position of the workpiece placed on the upper surface of the placement tray 121, the cutter 2 can be moved up and down to process the workpiece. When it is necessary to adjust the processing position of the workpiece, loosen the positioning screw 115, then adjust the position of the fixed horizontal plate 112 between the support base 111 and the clamping plate 114. Finally, fix the position of the clamping plate 114 again using the positioning screw 115.
[0031] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.
[0032] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.
[0033] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A floating alignment hobbing device, comprising a workpiece limiting support (1) and a cutter (2) disposed on one side of the workpiece limiting support (1), characterized in that: The workpiece limiting support (1) includes a support component (11) and a workpiece limiting component (12). The workpiece limiting component (12) is located on one side of the support component (11) and is connected to the support component (11).
2. The floating alignment gear hobbing device according to claim 1, characterized in that: The workpiece limiting assembly (12) includes a placement plate (121), a protective shell (122), a turntable (124), a connecting plate (127), a slider (126), a servo motor (128), and a clamping column (129). The placement plate (121) is located on one side of the support assembly (11), and the protective shell (122) is located on the lower end face of the placement plate (121).
3. The floating alignment gear hobbing device according to claim 2, characterized in that: The turntable (124) is rotatably connected to the lower end face of the placement plate (121). Multiple connecting plates (127) are provided, and multiple connecting plates (127) are rotatably connected to the lower end face of the turntable (124). The slider (126) is located on the upper end face of the connecting plate (127) away from the turntable (124). The servo motor (128) is located inside the protective shell (122), and the output end of the servo motor (128) is connected to the turntable (124). The clamping post (129) is located on the upper end face of the slider (126), and the lower end face of the clamping post (129) is at the same horizontal plane as the upper end face of the placement plate (121).
4. The floating alignment gear hobbing device according to claim 2, characterized in that: The placement tray (121) has a sliding groove (125), and the slider (126) on the connecting plate (127) is slidably connected in the sliding groove (125) on the placement tray (121). The lower end face of the turntable (124) has a groove (123), and the turntable (124) is rotatably connected to the bottom end of the groove (123).
5. A floating alignment gear hobbing device according to claim 4, characterized in that: The depth of the groove (123) is equal to the thickness of the turntable (124), the cross-section of the slider (126) is cross-shaped, and the size and shape of the slider (126) are adapted to the groove (125).
6. A floating alignment gear hobbing device according to claim 2, characterized in that: The support assembly (11) includes a support base (111), a fixed horizontal plate (112) is provided on the upper end surface of the support base (111), and the protective shell (122) is provided at one end of the upper end surface of the fixed horizontal plate (112).
7. A floating alignment gear hobbing device according to claim 6, characterized in that: The upper end face of the support base (111) is provided with a guide post (113), and a clamping plate (114) is provided above the support base (111). The clamping plate (114) is sleeved on the guide post (113). A limit block is provided at the top of the guide post (113), and a plurality of positioning screws (115) are provided on the upper end face of the clamping plate (114).