Shaft rod machining and forming device
By designing an automated shaft processing and forming device, the problems of low efficiency of manual feeding and the impact of impurities on processing quality were solved, achieving efficient automated processing and improved surface quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-08
- Publication Date
- 2026-04-07
AI Technical Summary
In the current shaft machining process, manual loading is inefficient, labor-intensive, and impurities and dust affect machining quality and tool life.
A shaft processing and forming device was designed, which includes a storage plate, a cleaning plate, a cylinder, a motor, and a cutting tool. It realizes automatic feeding, cleaning, and rotary clamping. Impurities are removed by a cleaning brush, and the shaft is automatically processed by a motor-driven push plate and clamping device.
It improved shaft machining efficiency, extended tool life, ensured shaft surface quality, and enhanced product performance.
Smart Images

Figure CN224088528U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to axle shaft processing technical field especially relates to a axle shaft processing forming device. BACKGROUND
[0002] Axle shaft processing forming first needs to carry out blank preparation, including material selection and blanking, then carries out rough machining, such as turning outside circle, step and drilling center hole, then is semi-finishing, and the outside circle is turned and the thread is turned, then carries out heat treatment according to the requirement, such as quenching and tempering, then carries out finishing, utilizes grinding processing even polishing to improve size accuracy and surface quality, finally through the inspection of size accuracy, shape accuracy, surface roughness and hardness etc., ensures that the axle shaft quality meets the design requirement, the whole process needs to be operated according to the process specification and accuracy standard of each link, to manufacture the axle shaft satisfying the use demand,
[0003] Among them, the axle shaft needs to be turned outside circle during rough machining, and the axle shaft is usually manually fed during turning outside circle machining, which is not only low in efficiency, but also high in labor intensity of workers, in addition, impurities, dust and the like on the surface of the axle shaft during the machining process of the axle shaft entering the machining link will cause the tool to be severely worn, affect the machining quality and service life of the tool, and also make the surface roughness of the machined axle shaft not meet the requirement, and reduce the overall performance of the product.
[0004] Therefore, it is necessary to provide a new axle shaft processing forming device to solve the above technical problems. UTILITY MODEL CONTENTS
[0005] To solve the above technical problems, the utility model provides an axle shaft processing forming device.
[0006] The axle shaft processing forming device provided by the utility model comprises a base and a rod storage plate, the lower part of the rod storage plate is fixedly connected with two intercepting plates, the lower part of the two intercepting plates is fixedly connected with a feeding plate, the lower part of the feeding plate is fixedly connected with a fixed plate, the top of the fixed plate is provided with a sliding groove, the sliding groove is slidably connected with a push plate, the rod storage plate is used for placing the axle shaft, the intercepting plates cooperate to ensure the position stability of the axle shaft during the feeding preparation stage, and the subsequent feeding operation is prepared, the right side of the top of the fixed plate is fixedly connected with a cleaning plate, the inner side of the cleaning plate is provided with a plurality of cleaning brushes, the cleaning brushes clean the surface of the axle shaft, remove impurities, dust and the like on the axle shaft, and the machining quality is ensured.
[0007] Preferably, a pneumatic cylinder is arranged below the rod storage plate and the feeding plate, a U-shaped plate is fixedly connected to the driving part of the pneumatic cylinder, the U-shaped plate is driven by the pneumatic cylinder to move upward, the lowermost axle shaft of the rod storage plate is lifted, the transfer of the axle shaft from the feeding preparation to the subsequent machining process is started, and the pneumatic cylinder is a key power component for realizing the automatic feeding of the axle shaft.
[0008] Preferably, the inner side of the fixed plate is fixedly connected with a first motor, the driving position of the first motor is fixedly connected with a threaded rod, the threaded rod is in threaded connection with the push plate, the first motor drives the threaded rod to rotate, drives the push plate to slide in the sliding groove, drives the shaft to move to the cleaning plate, and is responsible for the pushing action of the shaft in the device.
[0009] Preferably, the top left side of the base is fixedly connected with a support plate, the inner side of the support plate is rotatably connected with a three-claw chuck, the inner sides of the support plate and the three-claw chuck are both provided with a feeding port, the center of the feeding port and the center of the cleaning plate are on the same horizontal plane, the shaft is pushed to the cleaning plate and then enters the three-claw chuck through the feeding port, and the three-claw chuck is a key component for clamping and rotating the shaft subsequently.
[0010] Preferably, the inner side of the support plate is fixedly connected with a second motor, the driving position of the second motor is fixedly connected with a worm, the upper side of the worm is in meshing connection with a worm wheel, and the worm wheel is arranged on the side of the three-claw chuck; when the shaft enters the three-claw chuck, the second motor drives the worm and the worm wheel to drive the three-claw chuck to rotate, so that the shaft is rotated to a suitable machining position.
[0011] Preferably, the two sides of the rod storage plate and the feeding plate are both fixedly connected with baffles, the baffles limit the position of the shaft on the rod storage plate when the shaft is being fed, and the top side of the fixed plate is fixedly connected with an anti-falling plate; during the sliding process of the shaft from the feeding plate, the anti-falling plate prevents the shaft from falling off the feeding plate.
[0012] Preferably, the inner side of the sliding groove is provided with a hair stopper, which can prevent sundries generated during cleaning from entering the sliding groove and maintain a stable sliding environment of the push plate.
[0013] Preferably, the top side of the base away from the support plate is provided with a turning tool device, the turning tool device performs machining operations such as cutting and polishing on the shaft in the suitable machining position, and is a final execution component for realizing the machining of the shaft.
[0014] Compared with the related art, the shaft machining and forming device has the following beneficial effects:
[0015] 1. The shaft machining and forming device can realize rapid and continuous feeding of the shaft, greatly reduces the feeding time, and improves the overall machining efficiency.
[0016] 2. The shaft machining and forming device can effectively remove impurities and dust on the surface of the shaft, avoid the problem that impurities cause the tool to wear out more severely during the machining process, ensure the service life of the tool, ensure that the surface roughness of the machined shaft meets the requirements, improve the surface quality of the shaft, and improve the overall performance of the product. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 A preferred embodiment structure diagram of the shaft rod processing and forming device is provided in the utility model.
[0018] Figure 2 For Figure 1 The structure diagram of the support plate is shown.
[0019] Figure 3 For Figure 1 The structure diagram of the air cylinder is shown.
[0020] Figure 4 For Figure 1 The structure diagram of the cleaning brush and the push plate is shown.
[0021] Figure 5 For Figure 4 The structure diagram of the push plate drive is shown.
[0022] Figure 6 For Figure 2 The structure diagram of the support plate is shown.
[0023] Marked in the figure: 1, base; 2, rod storage plate; 3, feeding plate; 4, intercepting plate; 5, U-shaped plate; 6, turning tool device; 7, support plate; 8, feeding port; 9, anti-falling plate; 10, three-claw chuck; 11, fixed plate; 12, air cylinder; 13, baffle; 14, push plate; 15, cleaning plate; 16, cleaning brush; 17, first motor; 18, threaded rod; 19, sliding groove; 20, worm gear; 21, second motor; 22, worm; 23, hair blocking. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical scheme and advantages of the utility model more clear and obvious, the utility model is further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the utility model and are not used to limit the utility model.
[0025] The specific implementation of the utility model is described in detail below in combination with specific examples.
[0026] Please refer to Figures 1 to 6The utility model discloses an axle rod processing and forming device, axle rod processing and forming device includes: base 1 and the rod storage board 2, the rod storage board 2 below symmetry fixedly connected with the intercepting board 4, two intercepting board 4 below fixedly connected with the feeding plate 3, the feeding plate 3 below fixedly connected with the fixed plate 11, the fixed plate 11 top is provided with the sliding slot 19, the sliding slot 19 inside slidingly connected with the push -plate 14, the rod storage board 2 is used for placing axle rod, the intercepting board 4 cooperation guarantees the position stability of axle rod in the feeding preparation stage, and the subsequent feeding action is done the mat, the fixed plate 11 top right side fixedly connected with the cleaning plate 15, the cleaning plate 15 inside is provided with a plurality of cleaning brush 16, and the cleaning brush 16 carries out cleaning to the axle rod surface, removes the impurity, dust etc. on axle rod, guarantees processing quality.
[0027] In the embodiment of the utility model, please refer to Figure 1 And Figure 3 , the rod storage board 2 and the feeding plate 3 below are provided with the cylinder 12, the cylinder 12 drive fixedly connected with U type board 5, the cylinder 12 drive U type board 5 upward movement, the rod storage board 2 most below axle rod is lifted, opens axle rod and shifts from the feeding preparation to subsequent processing flow, is the key power component of realizing axle rod automatic feeding.
[0028] In the embodiment of the utility model, please refer to Figure 4 And Figure 5 , the fixed plate 11 inside one side fixedly connected with the first motor 17, the first motor 17 drive fixedly connected with the threaded rod 18, the threaded rod 18 is connected with the push -plate 14 screw thread, the first motor 17 drive threaded rod 18 rotation, drive push -plate 14 in sliding slot 19 sliding, push axle rod and move to the direction of cleaning plate 15, is responsible for the push action of axle rod in the device.
[0029] In the embodiment of the utility model, please refer to Figure 2 And Figure 6 , the base 1 top left side fixedly connected with the support plate 7, the support plate 7 inside rotatably connected with three grab chuck 10, the support plate 7 and three grab chuck 10 inside are provided with feed inlet 8, and the feed inlet 8 center and cleaning plate 15 center are on the same horizontal plane, after axle rod is pushed to cleaning plate 15, will pass through feed inlet 8 and enter three grab chuck 10, and three grab chuck 10 is as the key component of subsequent clamping rotating axle rod.
[0030] In the embodiment of the utility model, please refer to Figure 2 And Figure 6 , the support plate 7 inside one side fixedly connected with the second motor 21, the second motor 21 drive fixedly connected with the worm 22, the worm 22 above meshing connection has worm wheel 20, and the worm wheel 20 sets up three grab chuck 10 side, when axle rod enters three grab chuck 10, the second motor 21 drive worm 22, worm wheel 20 drive three grab chuck 10 rotation, so that axle rod rotates to suitable processing position.
[0031] In the embodiment of the utility model, please refer to Figure 2 And Figure 3 The both sides of the storage rod plate 2 and the feeding plate 3 are fixedly connected with the baffle 13, the baffle 13 limits the position of the shaft rod on the storage rod plate 2 when the shaft rod is fed, the top side of the fixed plate 11 is fixedly connected with the anti-falling plate 9, the anti-falling plate 9 prevents the shaft rod from falling off the feeding plate 3 during the sliding process of the shaft rod.
[0032] In the embodiment of the utility model, please refer to Figure 4 And Figure 5 The inside of the chute 19 is provided with the hair stopper 23, the hair stopper 23 can prevent sundries generated during cleaning from entering the chute 19, and maintain the stable sliding environment of the push plate 14.
[0033] In the embodiment of the utility model, please refer to Figure 1 The top of the base 1 is provided with the turning tool device 6 away from the supporting plate 7, the turning tool device 6 carries out cutting, polishing and other processing operations on the shaft rod in the appropriate processing position, and is the final execution component for realizing the processing of the shaft rod.
[0034] The working principle of the shaft rod processing and forming device is as follows:
[0035] Shaft rod feeding preparation:
[0036] The shaft rod is placed on the storage rod plate 2 in advance, and the intercepting plate 4 prevents the shaft rod from rolling off, and at the same time, the baffle 13 on the both sides of the storage rod plate 2 further limits the position of the shaft rod, ensuring the stability of the feeding process.
[0037] Shaft rod feeding process:
[0038] Start the air cylinder 12, the U-shaped plate 5 fixedly connected at the driving part of the air cylinder 12 moves upward, lifts the shaft rod at the bottom of the storage rod plate 2, and makes it enter the feeding plate 3, under the action of the anti-falling plate 9, the shaft rod enters the top of the fixed plate 11, at this time, the first motor 17 is started, drives the threaded rod 18 to rotate, since the threaded rod 18 is screw-connected with the push plate 14, the push plate 14 slides in the chute 19, the shaft rod is pushed to the cleaning plate 15, so that the shaft rod passes through the cleaning plate 15 and enters the inside of the feeding port 8, so that the three-claw chuck 10 clamps the shaft rod, at this time, the second motor 21 is started, drives the worm 22 to rotate, drives the three-claw chuck 10 to rotate, so that the shaft rod rotates to the appropriate processing position, so as to facilitate the subsequent processing operation.
[0039] Shaft rod cleaning:
[0040] When the shaft rod passes through the cleaning plate 15, the cleaning brush 16 in the inside of the cleaning plate 15 cleans the surface of the shaft rod, removes sundries, dust and the like on the shaft rod, and ensures the processing quality.
[0041] The above merely illustrates the embodiments of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent process transformation, or direct or indirect application in other related technical fields, which are made by using the content of the present application specification and drawings, are also included in the patent protection scope of the present application.
Claims
1. A shaft forming apparatus, characterized in that, include: Base (1) and storage plate (2); The feeding plate (3) is symmetrically fixedly connected to the bottom of the storage bar plate (2), and the feeding plate (3) is fixedly connected to the bottom of the two intercepting plates (4); Push plate (14), a fixed plate (11) is fixedly connected below the feeding plate (3), a groove (19) is provided on the top of the fixed plate (11), and the push plate (14) is slidably connected inside the groove (19); A cleaning brush (16) is provided on the top right side of the fixed plate (11), and a cleaning plate (15) is fixedly connected thereto. Several cleaning brushes (16) are provided on the inner side of the cleaning plate (15).
2. The shaft processing and forming device according to claim 1, characterized in that, A cylinder (12) is provided below the storage plate (2) and the feeding plate (3), and a U-shaped plate (5) is fixedly connected to the driving part of the cylinder (12).
3. The shaft processing and forming device according to claim 1, characterized in that, A first motor (17) is fixedly connected to one side inside the fixed plate (11), and a threaded rod (18) is fixedly connected to the drive of the first motor (17). The threaded rod (18) is threadedly connected to the push plate (14).
4. The shaft processing and forming device according to claim 1, characterized in that, A support plate (7) is fixedly connected to the top left side of the base (1). A three-grip chuck (10) is rotatably connected inside the support plate (7). Both the support plate (7) and the three-grip chuck (10) are provided with feed inlets (8). The center of the feed inlet (8) is on the same horizontal plane as the center of the cleaning plate (15).
5. The shaft processing and forming apparatus according to claim 4, characterized in that, A second motor (21) is fixedly connected to one side inside the support plate (7). A worm gear (22) is fixedly connected to the drive of the second motor (21). A worm wheel (20) is meshed above the worm gear (22). The worm wheel (20) is located on the side of the three-grip chuck (10).
6. The shaft processing and forming apparatus according to claim 1, characterized in that, Both sides of the storage plate (2) and the feeding plate (3) are fixedly connected with baffles (13), and the top side of the fixing plate (11) is fixedly connected with a fall prevention plate (9).
7. The shaft processing and forming device according to claim 1, characterized in that, The groove (19) is provided with a bristle guard (23).
8. The shaft processing and forming apparatus according to claim 4, characterized in that, A cutting tool device (6) is provided on the top side of the base (1) away from the support plate (7).