Pipe end face cutting device
By using the rotation and extension motion of the pipe end face cutting device, the problems of unevenness and oxide layer on the welded end face of plastic pipes are solved, achieving a smooth welded surface and removing the oxide layer, thus improving welding quality and preventing pipe burst accidents.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2026-04-07
AI Technical Summary
Uneven welded ends or failure to remove oxide layer from plastic pipes can lead to incomplete welds, causing pipe bursts and resulting in significant losses.
A pipe end face cutting device is provided, including a fixed base, an end face cutting component, a telescopic component, a rotating component, and a locking component. The device cuts the pipe end face through rotation and telescopic movements to remove the oxide layer and make the welding surface smooth.
Ensure the pipe end face is perpendicular to the centerline, remove the oxide layer, improve welding quality, reduce the risk of incomplete welding, and avoid pipe burst accidents.
Smart Images
Figure CN224089119U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of pipe cutting technology, and in particular to a pipe end face cutting device. Background Technology
[0002] Plastic pipes are typically connected using hot-melt welding. However, if the welded end face of the pipe is uneven or the oxide layer is not removed, incomplete welding can easily occur during butt welding, leading to pipe bursts during use, causing flooding of houses or road collapses, resulting in significant losses. Utility Model Content
[0003] To solve the above-mentioned technical problems, this application provides a pipe end face cutting device, which can cut the end of the pipe to be welded, remove the oxide layer of the pipe end, and grind the open end of the pipe so that the welding surface of the open end of the pipe is flat.
[0004] This application provides a pipe end face cutting device, comprising: a fixed base, including an upper end face and a lower end face disposed opposite to each other; an end face cutting component disposed on the upper end face of the fixed base and in contact with the end face of the open end of the pipe to be cut; a telescopic component disposed on the lower end face of the fixed base, one end of which passes through the fixed base and is connected to the end face cutting component; a rotating component disposed on the other end of the telescopic component away from the fixed base; and a locking component, one end of which is connected to the pipe to be cut and the other end of which is connected to the fixed base.
[0005] In some optional embodiments, the end face cutting component includes a cutting plate, a cutting element, and a push plate, wherein the cutting plate and the push plate are stacked, the cutting plate is fixedly connected to the push plate, and the cutting element is disposed on the upper end face of the cutting plate facing away from the push plate.
[0006] In some alternative embodiments, a plurality of cutting elements are provided, and the plurality of cutting elements are uniformly arranged along the circumference of the cutting plate.
[0007] In some optional embodiments, the cutting plate is provided with a plurality of receiving grooves recessed from its upper end face to its lower end face, the plurality of receiving grooves being evenly arranged along the circumference of the cutting plate, and the cutting element being provided in a one-to-one correspondence with the receiving grooves.
[0008] In some alternative embodiments, a clamping component is also included, which connects the telescopic component and the rotating component.
[0009] In some optional embodiments, the clamping component includes a first clamping plate, a second clamping plate, a third clamping plate, a first adjusting bolt, and a second adjusting bolt. The second clamping plate and the third clamping plate are located at both ends on the same side of the first clamping plate. The first adjusting bolt connects the second clamping plate and the first clamping plate, and the second adjusting bolt connects the third clamping plate and the first clamping plate.
[0010] In some optional embodiments, the telescopic component is a cylinder, the lower base of the cylinder is disposed between the third clamping plate and the first clamping plate and between the second clamping plate and the first clamping plate, the upper base of the cylinder is connected to the fixed seat through the third fixing element, and the piston of the cylinder passes through the fixed seat and is connected to the end face cutting component.
[0011] In some alternative embodiments, the rotating component is a motor, and the output shaft of the motor is connected to the first clamping plate.
[0012] In some optional embodiments, the locking component includes a retaining ring, a support, and a retaining seat. The two ends of the support are respectively connected to the retaining ring and the retaining seat. The retaining ring and the support are set at a first preset angle, and the retaining seat and the bracket are set at a second preset angle. The retaining ring is connected to the pipe to be cut, and the retaining seat is connected to the fixing seat.
[0013] In some optional embodiments, the retaining ring includes at least two arc-shaped plates and at least two fixing elements, wherein a plurality of arc-shaped plates are arranged sequentially along the circumference of the ring to form the retaining ring, and any two adjacent arc-shaped plates are connected by the fixing elements.
[0014] This application has at least the following technical advantages over the prior art:
[0015] This application provides a pipe end face cutting device, which includes: a fixed base, an end face cutting component, a telescopic component, a rotating component, and a locking component. The fixed base includes an upper end face and a lower end face arranged opposite each other. The end face cutting component is disposed on the upper end face of the fixed base. The telescopic component drives the fixed base to extend and retract, thereby driving the end face cutting component to move. The rotating component is disposed at the other end of the telescopic component away from the fixed base. The end face cutting component contacts the end face of the pipe opening end. The rotating component drives the fixed base to rotate, and the fixed base drives the end face cutting component to rotate. During the rotation, the end face cutting component cuts the end face of the pipe opening end, making the end face of the pipe opening end perpendicular to the central axis of the pipe, which facilitates welding operations between two pipes and can also remove the oxide layer generated by the pipe due to oxidation caused by exposure to air. The locking component connects the pipe to be cut and the fixed base, thereby fixing the pipe end face cutting device to the pipe to be cut. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the assembly structure of the pipe end face cutting device provided in the embodiments of this application;
[0017] Figure 2 This is an exploded structural diagram of the pipe end face cutting device provided in the embodiments of this application;
[0018] Figure 3 This is an exploded structural diagram of the end face cutting component provided in the embodiments of this application;
[0019] Figure 4 This is a partial exploded structural diagram of the end face cutting component provided in the embodiments of this application;
[0020] Figure 5 This is a schematic diagram of the push plate provided in an embodiment of this application;
[0021] Figure 6 This is a schematic diagram of the structure of the fixing base provided in the embodiment of this application;
[0022] Figure 7 This is a schematic diagram of the structure of the telescopic component provided in the embodiments of this application;
[0023] Figure 8 This is a schematic diagram of the structure of the clamping component provided in the embodiments of this application;
[0024] Figure 9 This is a schematic diagram of the structure of the card-mounting component provided in the embodiments of this application;
[0025] Figure 10 This is a schematic diagram of the cross-sectional structure of the pipe end face cutting device connected to the pipe before pipe processing, provided in an embodiment of this application.
[0026] Figure 11 This is a schematic diagram of the cross-sectional structure of the pipe end face cutting device connected to the pipe after pipe processing, provided in an embodiment of this application.
[0027] Explanation of reference numerals in the attached drawings: 1-Fixed base; 11-Second center hole; 12-Fifth screw hole; 13-Eighth screw hole; 2-End face cutting component; 21-Cutting plate; 211-Receiving groove; 212-Third screw hole; 22-Cutting element; 221-Second screw hole; 23-Push plate; 231-Fourth screw hole; 232-First center hole; 24-Fixing bolt; 25-First screw hole; 26-Locking element; 3-Telescopic component; 31-Piston; 32-Sixth screw hole; 33-Third fixing element; 4-Rotating component; 5-Clamping component; 51-Snap ring; 511-Arc plate; 512-First fixing element; 513-Hanging ear; 52-Support; 53-Card holder; 531-Seventh screw hole; 54-Second fixing element; 6-Clamping component; 61-First clamping plate; 62-Second clamping plate; 63-Third clamping plate; 64-First adjusting bolt; 65-Second adjusting bolt; a-Pipe. Detailed Implementation
[0028] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0029] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.
[0030] The connection method for plastic pipe A is hot-melt welding. However, if the welding end face of pipe A is not flat or the oxide layer is not removed, it is very easy to cause a false weld when butt welding pipe A, which may cause the pipe to burst during use, resulting in flooding of houses or road collapse, causing significant losses.
[0031] To solve the above-mentioned technical problems, this application provides a pipe end face cutting device that can cut the end of pipe a to be welded, remove the oxide layer at the end of pipe a, and make the welding surface of the end of pipe a flat.
[0032] The following is in conjunction with the accompanying drawings in the instruction manual. Figures 1-11 A detailed description of the pipe end face cutting device is provided.
[0033] This application provides a pipe end face cutting device, which includes: a fixed base 1, including an upper end face and a lower end face disposed opposite to each other; an end face cutting component 2, disposed on the upper end face of the fixed base 1, and in contact with the end face of the open end of the pipe a to be cut; a telescopic component 3, disposed on the lower end face of the fixed base 1, with one end passing through the fixed base 1 and connected to the end face cutting component 2; a rotating component 4, disposed on the other end of the telescopic component 3 away from the fixed base 1; and a locking component 5, with one end connected to the pipe a to be cut and the other end connected to the fixed base 1.
[0034] Specifically, the pipe end face cutting device includes: a fixed base 1, an end face cutting component 2, a telescopic component 3, a rotating component 4, and a locking component 5. The locking component 5 connects the pipe to be cut (a) and the fixed base 1, thereby fixing the pipe end face cutting device to the pipe to be cut (a). The fixed base 1 includes an upper end face and a lower end face that are arranged opposite to each other. The end face cutting component 2 is disposed on the upper end face of the fixed base 1. The telescopic component 3 drives the fixed base 1 to extend and retract, thereby driving the end face cutting component 2 to move. The rotating component 4 is disposed at the other end of the telescopic component 3 away from the fixed base 1. The end face cutting component 2 contacts the end face of the open end of the pipe (a). The rotating component 4 drives the fixed base 1 to rotate, and the fixed base 1 drives the end face cutting component 2 to rotate. During the rotation, the end face cutting component 2 cuts the end face of the open end of the pipe (a), making the end face of the open end of the pipe (a) perpendicular to the central axis of the pipe (a), which facilitates welding operations between two pipes (a) and can also remove the oxide layer generated by the pipe (a) due to oxidation caused by exposure to air.
[0035] In some optional embodiments, the end face cutting component 2 includes a cutting plate 21, a cutting element 22 and a push plate 23. The cutting plate 21 and the push plate 23 are stacked and fixedly connected. The cutting element 22 is disposed on the upper end face of the cutting plate 21 facing away from the push plate 23.
[0036] Specifically, the cutting plate 21 includes an upper end face and a lower end face, and the push plate 23 includes an upper end face and a lower end face. The lower end face of the cutting plate 21 is in contact with the upper end face of the push plate 23. The cutting plate 21 is provided with multiple third screw holes 212, and the push plate 23 is provided with multiple fourth screw holes 231. The third screw holes 212 and the fourth screw holes 231 are arranged in a one-to-one correspondence. A fixing bolt 24 passes through one third screw hole 212 and one fourth screw hole 231 to fix the cutting plate 21 and the push plate 23 together. The cutting element 22 is provided on the upper end face of the cutting plate 21. The cutting element 22 is a cutting head. The cutting head cuts the end face of the open end of the pipe a, making the end face of the open end of the pipe a flat and perpendicular to the central axis of the pipe a. While the cutting head cuts the end face of the open end of the pipe a, it can also remove the oxide layer generated by the long-term exposure of the pipe a to air oxidation.
[0037] Furthermore, the cutting plate 21 can be any shape, such as circular, elliptical, or regular polygonal. The shape of the push plate 23 is the same as that of the cutting plate 21.
[0038] In some alternative embodiments, multiple cutting elements 22 are provided, and the multiple cutting elements 22 are uniformly arranged along the circumference of the cutting plate 21.
[0039] Specifically, multiple cutting elements 22 process the end face of the open end of the pipe a, which usually has a higher cutting speed than a single cutting element 22. Multiple cutting elements 22 can remove the oxide layer at the end of the pipe a more quickly and grind the end of the pipe a flat more quickly so that the end of the pipe a can be welded to other pipes a, thereby improving productivity and reducing processing time.
[0040] In some optional embodiments, the cutting plate 21 is provided with a plurality of receiving grooves 211 recessed from its upper end to its lower end. The plurality of receiving grooves 211 are evenly arranged along the circumference of the cutting plate 21, and the cutting element 22 and the receiving grooves 211 are arranged in a one-to-one correspondence.
[0041] Specifically, the cutting element 22 is disposed inside the receiving groove 211. Each receiving groove 211 is provided with a first screw hole 25 penetrating the cutting plate 21, and the cutting element 22 is provided with a second screw hole 221. A locking element 26 penetrates the cutting element 22, the second screw hole 221, and the first screw hole 25, thereby installing the cutting element 22 in the receiving groove 211. Optionally, the locking element 26 is a screw. Multiple receiving grooves 211 are evenly arranged along the circumference of the cutting plate 21, and the cutting elements 22 and receiving grooves 211 are arranged in a one-to-one correspondence. Multiple cutting elements 22 are disposed on the upper end face of the cutting plate 21 and evenly arranged along the circumference of the cutting plate 21, which makes the cutting efficiency higher. When one or more cutting elements 22 are damaged during the operation of the end face cutting component 2, the cutting operation is not affected.
[0042] In some alternative embodiments, a clamping member 6 is also included, which connects the telescopic member 3 and the rotating member 4.
[0043] Specifically, the clamping component 6 includes a first clamping plate 61, a second clamping plate 62, a third clamping plate 63, a first adjusting bolt 64, and a second adjusting bolt 65. The second clamping plate 62 and the third clamping plate 63 are located at opposite ends of the first clamping plate 61 on the same side. The second clamping plate 62 and the first clamping plate 61 are connected by the first adjusting bolt 64, and the third clamping plate 63 and the first clamping plate 61 are connected by the second adjusting bolt 65. One end of the telescopic component 3 is positioned between the third clamping plate 63 and the first clamping plate 61, and between the second clamping plate 62 and the first clamping plate 61. The distance between the second clamping plate 62 and the first clamping plate 61 is adjusted by adjusting the first adjusting bolt 64, thereby adjusting the tightness of the clamping of the lower end of the telescopic component 3 by the second clamping plate 62 and the first clamping plate 61. The first clamping plate 61, the second clamping plate 62, and the third clamping plate 63 work together to fix the telescopic component 3. The distance between the third clamping plate 63 and the first clamping plate 61 is adjusted by adjusting the second adjusting bolt 65, thereby adjusting the tightness of the clamping of the lower end of the telescopic component 3 by the third clamping plate 63 and the first clamping plate 61. The rotating component 4 is fixedly connected to the first clamping plate 61.
[0044] In some optional embodiments, the telescopic component 3 is a cylinder, the lower base of the cylinder is disposed between the third clamping plate 63 and the first clamping plate 61 and between the second clamping plate 62 and the first clamping plate 61, the upper base of the cylinder is connected to the fixed seat 1 through the third fixing element 33, and the piston 31 of the cylinder passes through the fixed seat 1 and is connected to the end face cutting component 2.
[0045] Specifically, the lower base of the cylinder is positioned between the third clamping plate 63 and the first clamping plate 61, and between the second clamping plate 62 and the first clamping plate 61. The distance between the second clamping plate 62 and the first clamping plate 61 is adjusted by adjusting the first adjusting bolt 64, thereby adjusting the tightness of the clamping of the lower end of the telescopic component 3 by the second clamping plate 62 and the first clamping plate 61. The distance between the third clamping plate 63 and the first clamping plate 61 is adjusted by adjusting the second adjusting bolt 65, thereby adjusting the tightness of the clamping of the lower end of the telescopic component 3 by the third clamping plate 63 and the first clamping plate 61.
[0046] Furthermore, the fixed base 1 is provided with a fifth screw hole 12, and the upper base of the piston 31 is provided with a sixth screw hole 32. The third fixing element 33 passes through the fifth screw hole 12 and the sixth screw hole 32, thereby connecting the telescopic component 3 to the fixed base 1. The push plate 23 of the end face cutting component 2 is provided with a first center hole 232, and the fixed base 1 is provided with a second center hole 11. The piston 31 of the cylinder passes through the second center hole 11 of the fixed base 1 and connects to the first center hole 232 of the push plate 23. The piston 31 of the cylinder drives the end face cutting component 2 to extend and retract along the length direction of the cylinder, thereby adjusting the distance between the end face cutting component 2 and the open end face of the pipe a. The third fixing element 33 is fastened with bolts.
[0047] In some alternative embodiments, the rotating component 4 is a motor, and the output shaft of the motor is connected to the first clamping plate 61.
[0048] Specifically, one end of the rotating component 4 is connected to the first clamping plate 61, thereby fixing the rotating component 4 and the clamping component 6 together. During the rotation of the rotating component 4, the clamping component 6 is driven to rotate. During the rotation of the clamping component 6, the telescopic component 3 is driven to rotate. The telescopic component 3 is connected to the fixed base 1. The output shaft of the telescopic component 3 passes through the fixed base 1 and is connected to the end face cutting component 2, thereby driving the end face cutting component 2 to rotate.
[0049] In some optional embodiments, the locking component 5 includes a retaining ring 51, a support 52, and a locking seat 53. The two ends of the support 52 are respectively connected to the retaining ring 51 and the locking seat 53. The retaining ring 51 and the support 52 are set at a first preset angle, and the locking seat 53 and the support 52 are set at a second preset angle. The retaining ring 51 is connected to the pipe a to be cut, and the locking seat 53 is connected to the fixing seat 1.
[0050] Specifically, the support member 52 is a support column. One end of the retaining ring 51 forms a first preset angle with one end of the support member 52, the first preset angle ranging from 60° to 120°, preferably 90°. The other end of the support member 52 forms a second preset angle with one end of the retaining seat 53, the second preset angle ranging from 60° to 120°, preferably 90°. The pipe a to be cut passes through the retaining ring 51, thereby fixing the retaining ring 51 to the pipe a. The retaining seat 53 is provided with a seventh screw hole 531, and the fixing seat 1 is provided with an eighth screw hole 13. The second fixing element 54 passes through the seventh screw hole 531 and the eighth screw hole 13, thereby connecting the retaining seat 53 and the fixing seat 1 together, so that the retaining component 5 connects the pipe a to be cut and the fixing seat 1. Optionally, the second fixing element 54 is a bolt assembly.
[0051] In some optional embodiments, the retaining ring 51 includes at least two arc-shaped plates 511 and at least two first fixing elements 512. The multiple arc-shaped plates 511 are arranged sequentially along the circumference of the ring to form the retaining ring 51. Any two adjacent arc-shaped plates 511 are connected by the first fixing elements 512.
[0052] Specifically, multiple arc-shaped plates 511 are sequentially arranged along the circumference of the ring to form a retaining ring 51. The cutting pipe a passes through the retaining ring 51. Any two adjacent arc-shaped plates 511 are connected by a first fixing element 512, thereby fixing the retaining ring 51 to the pipe a to be cut. Optionally, the retaining ring 51 includes two arc-shaped plates 511, which are arranged to form the retaining ring 51. The two ends of the two arc-shaped plates 511 are respectively connected by the first fixing element 512. The outer surface of one of the arc-shaped plates 511 is perpendicular to one end of the support 52, and the outer surface of the arc-shaped plate 511 is welded to one end of the support 52. The first fixing element 512 is a bolt assembly.
[0053] Furthermore, each of the arc-shaped plates 511 is provided with a hanging ear 513 on both sides. Any two adjacent arc-shaped plates 511 are connected through the hanging ear 513. The first fixing element 512 passes through the hanging ear 513 provided on the two arc-shaped plates 511, thereby fixing and forming a retaining ring 51.
[0054] In this application, the term "multiple" refers to at least two or more, unless otherwise expressly defined. The terms "install," "connect," "link," and "fix" should be interpreted broadly. For example, "connect" can be a fixed connection, a detachable connection, or an integral connection; "link" can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0055] In the description of this specification, the terms "one embodiment," "some embodiments," "specific embodiment," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
Claims
1. A pipe end face cutting device, characterized in that, include: The fixing base (1) includes an upper end face and a lower end face that are disposed opposite to each other; The end face cutting component (2) is disposed on the upper end face of the fixed base (1) and contacts the end face of the open end of the pipe to be cut; The telescopic component (3) is disposed on the lower end face of the fixed base (1), and one end passes through the fixed base (1) and is connected to the end face cutting component (2); A rotating component (4) is disposed at the other end of the telescopic component (3) away from the fixed base (1); The clamping component (5) is connected at one end to the pipe to be cut and at the other end to the fixing seat (1).
2. The pipe end face cutting device according to claim 1, characterized in that, The end face cutting component (2) includes a cutting plate (21), a cutting element (22) and a push plate (23). The cutting plate (21) and the push plate (23) are stacked and fixedly connected. The cutting element (22) is disposed on the upper end face of the cutting plate (21) facing away from the push plate (23).
3. The pipe end face cutting device according to claim 2, characterized in that, Multiple cutting elements (22) are provided, and the multiple cutting elements (22) are uniformly arranged along the circumference of the cutting plate (21).
4. The pipe end face cutting device according to claim 3, characterized in that, The cutting plate (21) is provided with a plurality of receiving grooves (211) that are recessed from its upper end to its lower end. The plurality of receiving grooves (211) are evenly arranged along the circumference of the cutting plate (21), and the cutting element (22) and the receiving grooves (211) are arranged in a one-to-one correspondence.
5. The pipe end face cutting device according to claim 1, characterized in that, It also includes a clamping component (6) that connects the telescopic component (3) and the rotating component (4).
6. The pipe end face cutting device according to claim 5, characterized in that, The clamping component (6) includes a first clamping plate (61), a second clamping plate (62), a third clamping plate (63), a first adjusting bolt (64), and a second adjusting bolt (65). The second clamping plate (62) and the third clamping plate (63) are located at both ends on the same side of the first clamping plate (61). The first adjusting bolt (64) connects the second clamping plate (62) and the first clamping plate (61), and the second adjusting bolt (65) connects the third clamping plate (63) and the first clamping plate (61).
7. The pipe end face cutting device according to claim 6, characterized in that, The telescopic component (3) is a cylinder. The lower base of the cylinder is disposed between the third clamping plate (63) and the first clamping plate (61) and between the second clamping plate (62) and the first clamping plate (61). The upper base of the cylinder is connected to the fixed seat (1) through the third fixing element (33). The piston (31) of the cylinder passes through the fixed seat (1) and is connected to the end face cutting component (2).
8. The pipe end face cutting device according to claim 6, characterized in that, The rotating component (4) is a motor, and the output shaft of the motor is connected to the first clamping plate (61).
9. The pipe end face cutting device according to claim 1, characterized in that, The locking component (5) includes a retaining ring (51), a support (52), and a retaining seat (53). The two ends of the support (52) are respectively connected to the retaining ring (51) and the retaining seat (53). The retaining ring (51) and the support (52) are set at a first preset angle, and the retaining seat (53) and the support (52) are set at a second preset angle. The retaining ring (51) is connected to the pipe to be cut, and the retaining seat (53) is connected to the fixing seat (1).
10. The pipe end face cutting device according to claim 9, characterized in that, The retaining ring (51) includes at least two arc-shaped plates (511) and at least two first fixing elements (512). The multiple arc-shaped plates (511) are arranged sequentially along the circumference of the ring to form the retaining ring (51). Any two adjacent arc-shaped plates (511) are connected by the first fixing elements (512).