Precast concrete member pouring device

By designing the mold adjustment structure and vibration structure, the problems of time-consuming mold replacement and air bubble cavities in existing precast concrete component casting devices have been solved, enabling flexible adjustment of mold size and improvement of concrete strength.

CN224089252UActive Publication Date: 2026-04-07SHANDONG HONGYUN ENG DESIGN CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-27
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Existing precast concrete casting equipment is time-consuming to change molds and it is difficult to adjust the mold size according to construction needs. At the same time, air bubbles or cavities are easily formed during the concrete solidification process, which affects the structural strength.

Method used

A precast concrete component casting device was designed, which includes a mold adjustment structure and a vibration structure. The mold adjustment structure driven by a motor enables flexible adjustment of the mold size, and the vibration structure reduces the formation of air bubbles and cavities.

Benefits of technology

This improves the practicality of the equipment, enabling rapid adjustment of mold dimensions according to construction needs, reducing air bubbles and cavities during concrete solidification, and enhancing the structural strength of precast concrete components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of precast concrete member pouring devices. The precast concrete member pouring device comprises a mold frame, a mold adjusting structure is arranged at the upper end of the mold frame, and a vibrating structure is arranged on the surface of one side of the mold adjusting structure. Concrete is placed in the storage box, then two sets of first motors are started, and the first motors drive first gears to rotate, so that the first gears move on the surface of the upper end of a movable rack, and meanwhile a clamping block, a fixing plate and the storage box are driven to move on the surface of the upper end of a mold frame; then the four sets of first lead screws are rotated, the two sets of partition plates are far away from each other, concrete can be poured into the middle position where the two sets of partition plates are far away from each other through the storage box at the moment, and therefore the four sets of first lead screws can be rotated according to actual construction requirements to control the partition plates to be far away from or close to each other to adjust the size of the mold, and the size of the mold can be adjusted in time.
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Description

TECHNICAL FIELD

[0001] The utility model relates to civil engineering technical field, more specifically, it relates to a prefabricated concrete component pouring device. BACKGROUND

[0002] The prefabricated concrete component pouring device is the key equipment in the building industrialization process, and arises with the rapid development of the fabricated building. The traditional cast-in-place concrete construction has problems of low efficiency, large quality fluctuation, environmental pollution and the like, and the prefabrication technology realizes high-precision and batch manufacturing of components through factory standardization production.

[0003] At present, the prefabricated concrete component pouring device in the prior art is poured and formed through a special mold during pouring, the mold is replaced for a long time, the size of the mold cannot be adjusted in time according to actual construction requirements, the practicability of the equipment is reduced to a certain extent, and the internal bubble or small cavity of the concrete component during solidification affects the structural strength of the prefabricated concrete component, the practicability of the equipment is reduced to a certain extent, and therefore a prefabricated concrete component pouring device is urgently needed to solve the above problems. UTILITY MODEL CONTENTS

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a prefabricated concrete component pouring device to solve the problems in the above background technology.

[0005] The utility model provides the following technical scheme: a prefabricated concrete component pouring device, comprising:

[0006] The mold frame is provided with a mold adjusting structure at the upper end, and the surface of one side of the mold adjusting structure is provided with a vibrating structure;

[0007] The mold adjusting structure comprises a mold groove and a fixed plate, and the mold groove is arranged in the interior of the mold frame;

[0008] The vibrating structure comprises a fixed rod, and the fixed rod is fixedly connected to the outer surface of one side of the fixed plate.

[0009] Preferably, the mold adjusting structure further comprises a partition plate, and the partition plate is inserted into the mold groove, and the partition plate is provided with two groups, the two ends of the partition plate are fixedly connected with moving sliders, the interiors of the moving sliders are bearing-connected with first lead screws, the inner wall surfaces of the two ends of the mold groove are provided with moving sliding grooves, the outer surfaces of the moving sliders are inserted into the interiors of the moving sliding grooves, the moving sliding grooves are provided with four groups, the four groups of moving sliding grooves are respectively threadedly connected to the interiors of the outer surfaces of the two sides of the two ends of the mold frame, the outer surfaces of the two sides of the mold frame are provided with guide sliding grooves, the surfaces of the upper ends of the two ends of the mold frame are fixedly connected with moving racks, the two ends of the upper end of the mold frame are clampingly connected with clamping blocks, one side of the clamping block is provided with a first motor, the interior of one side of the clamping block is inserted with a first gear, the output end of the first motor is fixedly connected with one end of the first gear, one side surface of the clamping block is fixedly connected with a fixed plate, and a storage box is arranged at the middle position of the fixed plate, which makes the partition plate move in the mold groove, and the moving slider moves in the moving sliding groove.

[0010] Preferably, the length of the partition plate is adapted to the length of the mold groove, and the outer dimension of the moving slider is adapted to the inner dimension of the moving sliding groove, the inner wall surface of the bottom of the clamping block is provided with a rectangular slider, the outer dimension of the rectangular slider is adapted to the inner dimension of the guide sliding groove, and the outer surface of the moving rack is engaged with the outer surface of the first gear, which makes the partition plate more stable when moving in the mold groove, the moving slider more stable when moving in the moving sliding groove, and the clamping block more stable when moving.

[0011] Preferably, the vibrating structure further comprises a moving groove, and the moving groove is arranged in the interior of the fixed rod, the interior of the inner wall of one side of the moving groove is bearing-connected with a second lead screw, one end of the second lead screw is fixedly connected with a first bevel gear, one end of the fixed rod is internally provided with a second motor, the output end of the second motor is fixedly connected with a second bevel gear, the outer surface of the second lead screw is sleeved with a moving block, one side surface of the moving block is fixedly connected with a receiving box, the interior of the receiving box is provided with a receiving groove, the interior of the receiving groove is inserted with a vibrating rod, the outer surface of the upper end of one side of the receiving box is fixedly connected with a supporting plate, the upper end of one side surface of the supporting plate is fixedly connected with a supporting block, the interior of one end of the supporting block is internally provided with a third motor, the interior of the other end of the supporting block is inserted with a second gear, and the upper end surface of the vibrating rod is fixedly connected with a gear plate, which makes the moving block move in the moving groove, and the vibrating rod move in the receiving groove.

[0012] Preferably, the outer surface of the first bevel gear is engaged with the outer surface of the second bevel gear, the outer dimension of the moving block is matched with the inner dimension of the moving groove, and the outer dimension of the vibrating rod is matched with the inner dimension of the receiving groove, which makes the moving block move more stably in the moving groove and the vibrating rod move more stably in the receiving groove.

[0013] Preferably, the outer surface of the tooth plate is inserted into the inner side of the upper end of the receiving box, and the outer surface of the tooth plate is engaged with the outer surface of the second gear, which makes the tooth plate move up and down by rotating the second gear.

[0014] The utility model discloses a technical effect and advantage: the utility model discloses through placing the concrete in the inside of storage box, then starting two groups of first motor, rotates through first motor and drives first gear, makes first gear move on the upper end surface of moving rack, simultaneously drives the clamping block, fixed plate and storage box move on the upper end surface of mould frame, rotates four groups of first screw rod again, makes two groups of partition plate away from each other, at this moment can pour the concrete through storage box and pour into the intermediate position of two groups of partition plate away from each other, thereby can rotate four groups of first screw rod according to the actual demand of construction and control partition plate away from each other or close to adjust the size of mould, the size of mould is adjusted in time, improves the practicability of equipment to a certain extent,

[0015] by starting third motor, make second gear rotate, and make tooth plate synchronous downward movement, simultaneously drive vibrating rod and move downward and insert into the inside of mould groove, then start second motor, make second motor drive second bevel gear rotate, and drive first bevel gear and second screw rod rotate, simultaneously make moving block move in the inside of moving groove, thereby can adjust the position of receiving box according to actual demand, so as to vibrate the concrete at different positions through vibrating rod, reduce the air bubble or smaller cavity formed in the inside of concrete component during solidification process, thereby improve the structural strength of concrete prefabricated part, improve the practicability of equipment to a certain extent, and its overall structure is simple and reasonable in design, and the practicability is very high, easy popularization and application. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the three-dimensional structure schematic diagram of the utility model.

[0017] Figure 2 It is the three-dimensional structure explosion schematic diagram of the mould adjusting structure of the utility model.

[0018] Figure 3 It is the three-dimensional structure schematic diagram of the utility model Figure 2 It is the enlarged view of A in the middle of the utility model.

[0019] Figure 4The utility model discloses a three-dimensional structure explosion schematic view of vibrating structure.

[0020] Figure 5 The utility model discloses Figure 4 The enlarged view of B

[0021] Figure 6 The utility model discloses a use state schematic view of vibrating structure.

[0022] Figure 7 The utility model discloses a use state schematic view

[0023] The figure mark is: 1, die frame;2, die adjusting structure;21, die groove;22, partition board;23, moving sliding block;24, first screw;25, moving sliding slot;26, guide sliding slot;27, moving rack;28, clamping block;29, first motor;210, first gear;211, fixed plate;212, storage box;3, vibrating structure;31, fixed rod;32, moving groove;33, second screw;34, first bevel gear;35, second bevel gear;36, second motor;37, moving block;38, storage box;39, storage groove;310, vibrating rod;311, support plate;312, support block;313, third motor;314, second gear;315, toothed plate. Specific implementation

[0024] The technical scheme in the utility model will be described below in connection with the drawings in the utility model, and additionally, the form of each structure recorded in the following implementation is only an example, and the prefabricated concrete member pouring device involved in the utility model is not limited to each structure recorded in the following implementation, and all other implementation obtained by the ordinary skill in the art without making creative labor belongs to the range of protection of the utility model.

[0025] Example one

[0026] As Figures 1-3 The utility model discloses a prefabricated concrete member pouring device, which comprises:

[0027] The upper end of the die frame 1 is provided with the die adjusting structure 2, and one side surface of the die adjusting structure 2 is provided with the vibrating structure 3.

[0028] The die adjusting structure 2 comprises the die groove 21 and the fixed plate 211, and the die groove 21 is arranged in the interior of the die frame 1.

[0029] The mold adjustment structure 2 also includes a partition plate 22, and the partition plate 22 is inserted inside the mold groove 21. There are two sets of partition plates 22. The two ends of the partition plate 22 are fixedly connected to movable sliders 23, and the internal bearings of the movable sliders 23 are connected to the first lead screw 24. The inner wall surfaces of both ends of the mold groove 21 are provided with movable grooves 25, and the outer surface of the movable sliders 23 is inserted into the interior of the movable grooves 25. There are four sets of movable grooves 25, and the four sets of movable grooves 25 are respectively threaded to the interior of the outer surfaces of both ends of the mold frame 1. The outer surfaces of both sides of the mold frame 1 are provided with guide grooves 26. The upper surfaces of both ends of the mold frame 1 are fixedly connected with movable racks 27, and both ends of the upper part of the mold frame 1 are engaged with locking blocks. 28, and a first motor 29 is installed on one side of the locking block 28, and a first gear 210 is inserted inside one side of the locking block 28. The output end of the first motor 29 is fixedly connected to one end of the first gear 210. A fixing plate 211 is fixedly connected to one side surface of the locking block 28, and a storage box 212 is provided in the middle of the fixing plate 211. The length of the partition plate 22 is adapted to the length of the mold groove 21. The external dimensions of the movable slider 23 are adapted to the internal dimensions of the movable slide 25. A rectangular slider is provided on the inner wall surface of the bottom of the locking block 28, and the external dimensions of the rectangular slider are adapted to the internal dimensions of the guide slide 26. The outer surface of the movable rack 27 meshes with the outer surface of the first gear 210.

[0030] In this embodiment, the design adapts the partition plate 22 to the internal dimensions of the mold groove 21, making the partition plate 22 more stable when moving inside the mold groove 21. The external dimensions of the movable slider 23 are adapted to the internal dimensions of the movable slide 25, making the movable slider 23 more stable when moving inside the movable slide 25. Furthermore, the rectangular slider design makes the locking block 28 more stable when moving, while avoiding positional displacement of the locking block 28 during movement.

[0031] Example 2

[0032] like Figures 4-7 As shown, based on the same concept as the above embodiments, this embodiment also proposes:

[0033] The vibrating structure 3 includes a fixing rod 31, and the fixing rod 31 is fixedly connected to the outer surface of one side of the fixing plate 211;

[0034] The vibrating structure 3 further comprises a moving groove 32, which is arranged in the fixed rod 31, and a second lead screw 33 is arranged in the inner wall of one side of the moving groove 32, one end of the second lead screw 33 is fixedly connected with a first bevel gear 34, a second motor 36 is arranged in one end of the fixed rod 31, the output end of the second motor 36 is fixedly connected with a second bevel gear 35, a moving block 37 is arranged on the outer surface of the second lead screw 33, one side surface of the moving block 37 is fixedly connected with a storage box 38, a storage groove 39 is arranged in the storage box 38, a vibrating rod 310 is arranged in the storage groove 39, the outer surface of one side of the upper end of the storage box 38 is fixedly connected with a supporting plate 311, the upper end of the supporting plate 311 is fixedly connected with a supporting block 312, a third motor 313 is arranged in one end of the supporting block 312, a second gear 314 is arranged in the other end of the supporting block 312, a toothed plate 315 is arranged on the upper end surface of the vibrating rod 310, the outer surface of the first bevel gear 34 is meshed with the outer surface of the second bevel gear 35, the outer dimension of the moving block 37 is matched with the inner dimension of the moving groove 32, and the outer dimension of the vibrating rod 310 is matched with the inner dimension of the storage groove 39, the outer surface of the toothed plate 315 is arranged in the inner side of one side of the upper end of the storage box 38, and the outer surface of the toothed plate 315 is meshed with the outer surface of the second gear 314.

[0035] In this embodiment, the design can start the second motor 36 to drive the first bevel gear 34 to rotate through the second bevel gear 35, and the outer dimension of the moving block 37 is matched with the inner dimension of the moving groove 32, so that the moving block 37 can move more stably in the moving groove 32, and the outer dimension of the vibrating rod 310 is matched with the inner dimension of the storage groove 39, so that the vibrating rod 310 can move more stably in the storage groove 39, and the second gear 314 is rotated by starting the third motor 313, which can simultaneously drive the toothed plate 315 to move in the inner side of one side of the upper end of the storage box 38.

[0036] Working principle: when the equipment is used, first rotate the four first lead screws 24, so that the first lead screws 24 drive the two groups of partition plates 22 to move away from or close to each other, at this time, the building template is placed in the middle position of the two groups of partition plates 22, then the concrete is poured into the inside of the storage box 212, and then the two first motors 29 are started to make the first gear 210 rotate, which drives the clamping block 28, the fixed plate 211 and the storage box 212 to move on the upper end surface of the mold frame 1 through the meshing of the first gear 210 and the moving rack 27, at this time, the concrete in the inside of the storage box 212 can be poured into the inside of the building template;

[0037] In the process of solidification of the concrete component, the second bevel gear 35 is rotated by starting the second motor 36, and the first bevel gear 34 is rotated synchronously, and the first bevel gear 34 can drive the moving block 37 to move on the outer surface of the second screw rod 33 in the moving groove 32 when rotating, at this time, the third motor 313 is started, the second gear 314 is rotated, the toothed plate 315 is moved downward, and the vibrating rod 310 is synchronously moved downward to impact the position to be vibrated, the vibrating rod 310 is repeatedly vibrated, the bubbles or small cavities formed in the concrete component during the solidification process can be reduced, and the vibrating rod 310 can be stored by reversing the above operation after use, and the above is the whole working principle of the utility model.

[0038] Finally, it should be pointed out that: first, in the description of the present application, it should be pointed out that, unless otherwise specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, which can be mechanical connection or electrical connection, or the communication between two elements, or direct connection, "up", "down", "left", "right" and the like are only used to indicate the relative positional relationship, when the absolute position of the described object changes, the relative positional relationship may change;

[0039] Secondly: the utility model discloses the embodiment of the drawings, only relate to the structure involved in the embodiment of the present disclosure, other structures can refer to the usual design, under the condition of no conflict, the same embodiment and different embodiments of the utility model can be combined with each other;

[0040] Finally: the above is only the preferred embodiment of the utility model, and is not used to limit the utility model, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. A precast concrete component casting device, characterized in that, include: A mold frame (1) is provided with a mold adjustment structure (2) at the upper end of the mold frame (1), and a vibration structure (3) is provided on one side surface of the mold adjustment structure (2). The mold adjustment structure (2) includes a mold groove (21) and a fixing plate (211), and the mold groove (21) is opened inside the mold frame (1); The vibrating structure (3) includes a fixing rod (31), and the fixing rod (31) is fixedly connected to the outer surface of one side of the fixing plate (211); The mold adjustment structure (2) also includes a partition plate (22), and the partition plate (22) is inserted inside the mold groove (21). There are two sets of partition plates (22). The two ends of the partition plate (22) are fixedly connected to movable sliders (23), and the internal bearings of the movable sliders (23) are connected to the first lead screw (24). The inner wall surfaces of both ends of the mold groove (21) are provided with movable grooves (25), and the outer surface of the movable sliders (23) is inserted into the interior of the movable grooves (25). There are four sets of movable grooves (25), and the four sets of movable grooves (25) are respectively threaded to the interior of the outer surfaces on both sides of the mold frame (1). The outer surfaces of both sides of the mold frame (1) are provided with guide grooves (26). The upper surfaces of both ends of the mold frame (1) are fixedly connected with moving racks (27). Both ends of the upper end of the mold frame (1) are connected with locking blocks (28). A first motor (29) is installed on one side of the locking block (28). A first gear (210) is inserted inside one side of the locking block (28). The output end of the first motor (29) is fixedly connected to one end of the first gear (210). A fixing plate (211) is fixedly connected to one side surface of the locking block (28). A storage box (212) is provided in the middle position of the fixing plate (211). The vibrating structure (3) further includes a movable groove (32), which is located inside the fixed rod (31). A second lead screw (33) is connected to the inner bearing of one side of the movable groove (32). One end of the second lead screw (33) is fixedly connected to a first bevel gear (34). A second motor (36) is installed inside one end of the fixed rod (31), and the output end of the second motor (36) is fixedly connected to a second bevel gear (35). A movable block (37) is fitted onto the outer surface of the second lead screw (33), and one side of the movable block (37) is fixedly connected to a... The storage box (38) has a storage slot (39) inside, and a vibrating rod (310) is inserted inside the storage slot (39). A support plate (311) is fixedly connected to the outer surface of the upper side of one side of the storage box (38), and a support block (312) is fixedly connected to the upper side surface of the support plate (311). A third motor (313) is installed inside one end of the support block (312), and a second gear (314) is inserted inside the other end of the support block (312). A toothed plate (315) is fixedly connected to the upper surface of the vibrating rod (310).

2. The precast concrete component casting device according to claim 1, characterized in that: The length of the partition plate (22) is adapted to the length of the mold groove (21), and the external dimensions of the movable slider (23) are adapted to the internal dimensions of the movable slide (25). The inner wall surface of the bottom of the locking block (28) is provided with a rectangular slider, and the external dimensions of the rectangular slider are adapted to the internal dimensions of the guide slide (26). The outer surface of the movable rack (27) meshes with the outer surface of the first gear (210).

3. The precast concrete component casting device according to claim 1, characterized in that: The outer surface of the first bevel gear (34) meshes with the outer surface of the second bevel gear (35), the outer dimensions of the moving block (37) are adapted to the inner dimensions of the moving groove (32), and the outer dimensions of the vibrating rod (310) are adapted to the inner dimensions of the receiving groove (39).

4. The precast concrete component casting device according to claim 1, characterized in that: The outer surface of the toothed plate (315) is inserted into the interior of the upper side of the storage box (38), and the outer surface of the toothed plate (315) meshes with the outer surface of the second gear (314).